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  8  

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   CAL-10 

Operation 

7.

 

Operation 

 

WARNING

 - This section discusses the appropriate and 

safe  methods  for  using  the  jack  to  raise  and  lower  a 
vehicle.  Safe  operation  is  not  limited  to  simply  raising 
and  lowering  a  vehicle  -  it  also  includes  adequate 
preparation before the vehicle is lifted. Failure to  follow 
all  of  the  steps  outlined  in  this  section  could  result  in 
serious injury or death. 

7.1

 

Preparing to lift 

1.

 

Make sure the load does not exceed the rated capacity 
of the jack (20,000 lbs. / 9,070 kg.) 

2.

 

Inspect  the  jack  for  signs  of  wear  or  damage  (see 
“Inspection  Instructions”  in  Section  8).  The  jack  should 
be immediately removed from service if you detect any 
abnormal  conditions  or  signs  of  damage  that  suggest 
the  jack  will  not  work  properly  or  safely  —  When  in 
doubt, don’t use the jack! 

 

If you see any signs of wear or damage, or if there is any 
indication  that  the  jack  is  not  performing  normally, 
immediately take it out of service and contact customer 
service at the address and number shown on the back 
cover  of  this  manual.  NEVER  use  a  jack  that  appears 
damaged in any way. 

3.

 

Transport the jack to the work area by wheeling it. You 
can push or pull the jack. Wheel the jack across smooth 
surfaces only. 

 

Jolting  caused  by  the  wheels  catching  on  uneven 
surfaces can cause physical strain and personal injury. 

4.

 

Select appropriate vehicle support stands and bring them 
to  the  immediate  work  area.  Follow  the  instructions 
supplied with the vehicle stands. Use appropriate vehicle 
stands  to  support  the  load  immediately  after  lifting. 
NEVER use the jack to support a load while working on a 
vehicle. Failure to follow all of these instructions can result 
in jack instability and loss of a load. 

5.

 

Examine the work area. Use the jack only on hard, level 
surfaces capable of safely supporting the load. The jack 
must  ALWAYS  remain  in  direct  contact  with  the  floor. 
Clear  the  surrounding  area  of  personnel,  tools, 
equipment, or any other objects that would interfere with 
the  use  of  the  jack.  If  these  conditions  cannot  be  met, 
move the vehicle and jack to an area where the lift can be 
performed safely. 

6.

 

Chock the vehicle’s wheels. When raising a vehicle from 
one  end,  always  chock  the  wheels  that  will  remain  on 
the ground. Make sure at least two wheels of the vehicle 
remain  in  contact  with  the  floor  at  all  times  —  NEVER 
use the jack to raise all four wheels of the vehicle from 
the floor. 

7.2

 

Operating the air valve to raise a load 

Once  the  lift  has  been  positioned  under  the  load  to  be 
lifted  (according  to  the  safety  instructions  on  the  lift), 
operate the air valve slowly to carefully raise the saddles 
to  engage  (capture)  the lift  points  of the  vehicle  (Fig. 3). 
After  the  saddles  make  contact  with  the  lift  points, 
visually  recheck  their  position  to  be  sure  the  load  is 
properly seated for lifting. Be careful not to put any part 
of  your  body  (e.g.,  arms,  hands,  fingers,  etc.)  between 
the saddle and the lift point on the vehicle. When raising 
or  lowering,  the  operator  should  check  to  make  sure 
nobody else is in the immediate work area. 

 

Fig. 3:  Air valve operation 

To lower the lift, it may be necessary to raise the lift slightly 
so the down stop pawl can be disengaged from the down 
stop lug. If lowering the vehicle on vehicle support stands, 
follow  the  instructions  for  positioning  and  supporting  the 
load outlined in the stand instructions. If lowering the load 
to  the  ground,  make  sure  that  the  work  area  underneath 
the  vehicle  is  clear  of  obstructions  before  removing  the 
vehicle support stands. Disengage the down stop pawl by 
holding  the  lever  while  pressing  the  air  valve  to  the  right 
(i.e., the lower position). Hold in the air valve and down stop 
lever  until  the  lift  can  be  removed  from  under  the  vehicle. 
Air must bleed off for a few seconds before the lift will start 
lowering. 

To  avoid  a  crushing  injury,  you  must  make  sure  that  no 
objects  or  body  parts  are  on  the  ground  near  the  lift 
platform  whenever  the  lift  and/or  the  load  are  being 
lowered. 

 

These 

operating 

instructions 

are 

designed 

to 

supplement,  not  replace,  the  information  and  safety 
instructions provided on the lift itself. 

 

 

LIFT CONTROL LEVER

P U S H

T O  R A I SE

P US H

T O  L OWE R

LIFT CONTROL LEVER

PU S H

T O  R A I S E

P U S H

T O  L OWER

 

    

To Raise 

                          

To Lower

 

Summary of Contents for CAL-10

Page 1: ...MAHLE CAL 10 EN Operation Manual Vehicle Air Lift...

Page 2: ...Y PERSON WHO OPERATES THIS EQUIPMENT NEEDS TO KNOW AND UNDERSTAND ALL OF THE INFORMATION IN THIS MANUAL FAILURE TO DO SO COULD RESULT IN SERIOUS INJURY OR DEATH READ THIS MANUAL CAREFULLY AND RETAIN F...

Page 3: ...entification 7 7 Operation 8 7 1 Preparing to lift 8 7 2 Operating the air valve to raise a load 8 7 3 Function and purpose of lift 9 7 4 Moving and positioning the lift 9 7 5 Adjusting saddle horn he...

Page 4: ...ssible If this warning is not heeded it may result in possible serious injury and or property damage or death Use the jack to raise one end of a vehicle or trailer This jack is designed to for lifting...

Page 5: ...ay Manufacturing name Please contact MAHLE Service Solutions customer service at 800 468 2321 or tech mss us mahle com with any comments or questions 3 Symbols Use 3 1 Signal words Signal words call a...

Page 6: ...ound the equipment know of the risks associated with its use Personnel involved in the use and operation of this equipment shall be careful competent trained and qualified in the safe operation of the...

Page 7: ...ion 6 1 Component identification Fig 1 Side view 1 Base 2 Air cylinder 3 Cylinder head plate 4 Pneumatic wheel 5 Swivel caster Fig 2 Rear view 1 Valve handle 2 Valve cover 3 Handle grip 4 Downstpp rel...

Page 8: ...ns cannot be met move the vehicle and jack to an area where the lift can be performed safely 6 Chock the vehicle s wheels When raising a vehicle from one end always chock the wheels that will remain o...

Page 9: ...t ever does fall for whatever reason get out of the way immediately NEVER try to catch the lift if it falls backwards 7 5 Adjusting saddle horn height On occasion it may be necessary to adjust the hei...

Page 10: ...ifting location Roll the lift into place make sure it is centered in the trailer and bumper Make sure that the lift saddles on the lift frame fully engage cradle the bottom of the bumper and that the...

Page 11: ...the lift must be removed for service and returned to the manufacturer for servicing This unit is equipped with a non serviceable vertical restraint and must be returned to the factory for repair Cont...

Page 12: ...o the pipe nipple using pipe thread sealant on the threads of the nipple 9 Troubleshooting This section is a list of potential problems and solutions If the solution listed fails to correct the proble...

Page 13: ...CAL 10 13 en Maintenance Chart 11 Maintenance Chart Action Date Details Person responsible Receiving inspection...

Page 14: ...en 14 CAL 10 Maintenance Chart Action Date Details Person responsible...

Page 15: ...CAL 10 15 en Notes 12 Notes...

Page 16: ...en 16 TSL 50 670 90748 MAHLE Aftermarket Inc 10 Innovation Drive York PA 17402 U S A Phone 800 468 2321 Fax 717 755 8304 E mail tech mss us mahle com www servicesolutions mahle com...

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