MAHA ZS SQUARE II 3.5 Original Operating Instructions Download

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ZS SQUARE II

Two Post Lifts with Flat Head or Swing Arm Supports

Original Operating Instructions

BA322301-en

ZS SQUARE II 3.5
ZS SQUARE II 4.5
ZS SQUARE II 5.5
ZS SQUARE II 6.5

Summary of Contents for ZS SQUARE II 3.5

Page 1: ...ZS SQUARE II Two Post Lifts with Flat Head or Swing Arm Supports Original Operating Instructions BA322301 en ZS SQUARE II 3 5 ZS SQUARE II 4 5 ZS SQUARE II 5 5 ZS SQUARE II 6 5...

Page 2: ...cept includes the development manufacture and sale of products for use in automotive workshops by vehicle manufacturers and testing organisations MAHA s claim is to also be a leader in the areas of re...

Page 3: ...0 2 3 4 Overall View with Components 11 2 4 Technical Data 14 2 4 1 Danger Zone 14 2 4 2 Technical Data 15 2 4 3 Set up Diagrams 16 3 Transport Handling and Storage 19 3 1 Safety Information 19 3 2 Tr...

Page 4: ...6 Piston Rod and Toothed Rack 42 6 2 7 Pull out of the Flat Head Support 42 6 3 Six Monthly Inspection 43 6 3 1 Oil Level and Hydraulic Oil 43 6 3 2 Tightness of the Hydraulic System 44 6 4 Yearly In...

Page 5: ...the lift The relevant regulations on accident prevention and health protection must be observed 1 2 Symbols and Signal Words 1 2 1 Personal Injury DANGER indicates an immediate hazard which if not avo...

Page 6: ...lar the in structions on what to do in the event of a fault demonstrate experience and knowledge in handling the equipment and the hazards it presents be instructed in safety guidelines on record 1 6...

Page 7: ...he lifting equipment due to their shape and the positioning of their lifting points may be lifted The lift may not be modified without express written permission from the manufacturer Non compliance i...

Page 8: ...must be replaced according to the manufacturer s specifications 2 3 General Machine Description 2 3 1 Design and Basic Functions The lift consists of lifting units with flat head supports or swing ar...

Page 9: ...ins The rotation of the support arms is automati cally blocked by the support arm lock when raised The swing arm supports are bolted to the piston rod and the rack Support plates are screwed into the...

Page 10: ...ic power unit has a pressure relief valve The pressure relief valve is factory set and limits the hydraulic pressure within the lift Seat valves All valves of the lift are designed as seat valves and...

Page 11: ...s Lifting unit A Lifting unit left a Switch rod B Lifting unit right b Lifting column C Clamping element c Synchronisation connection D Cover d Hydraulic cylinder E Hydraulic power unit F Installation...

Page 12: ...12 BA322301 en Flat head support Illustration without rubber pad A Flat head C Rubber pad B Pull out D Grooved pin A B C B A C D...

Page 13: ...BA322301 en 13 Swing arm support A Swing arm carrier C Support plate B Support arm telescopic D Lock A C D B D B C B B...

Page 14: ...14 BA322301 en 2 4 Technical Data 2 4 1 Danger Zone 1000 mm 1000 mm 1000 mm 1000 mm 1000 mm 1000 mm 1000 mm...

Page 15: ...ad plate KK mm SA 400 Operating temperature C 5 to 40 Drive power kW 3 0 Duty cycle S3 20 Power supply 3x 400 V PE 50 60 Hz 3x 230 V PE 50 60 Hz Fuse gG 16 A Hydraulic oil specification HLP D 22 HLP D...

Page 16: ...16 BA322301 en 2 4 3 Set up Diagrams...

Page 17: ...BA322301 en 17 ZS SQUARE II model 3 5 FT Pull out Standard Long Wide a max mm 265 265 405 BG max mm SA 530 SA 530 SA 810 LG mm 2086 2286 2086...

Page 18: ...II model 3 5 4 5 5 5 6 5 F mm 100 200 575 350 925 350 925 250 BG mm SA 352 SA 552 SA 1360 SA 852 SA 2030 SA 852 SA 2030 SA 680 DP mm SA 2 x F DW mm SA 320 SA 250 SA 320 SA 256 SA 320 SA 256 SA 260 LG...

Page 19: ...table in terms of type and permitted load capacity The weights are to be taken from the transport documents Always ensure that the parts to be transported are suspended or loaded properly and in a fal...

Page 20: ...y drive on the lift at walking speed if possible in the center of the punch es Vehicles may only be lifted with support arm locks intact and undamaged support discs Risk of vehicle falling and causing...

Page 21: ...ing area clean ATTENTION Risk of slipping on oily surfaces Protect all parts of the electrical system from moisture Be careful when running vehicle engines ATTENTION Risk of poisoning Changes to or ov...

Page 22: ...t head support The grooved pin mounted in the flat support must engage in the pull out Preparing the support Swing arm support The support arms must be swiveled completely out of the working area 4 2...

Page 23: ...s original accessories between the support points and the pull out The use of rubber blocks is optional for pull outs with rubber pad CAUTION When using nubbed rubber pads the rubber blocks must snap...

Page 24: ...nly available for a load of 4500 kg and higher The maximum load of 1500 kg per support disc raiser must not be exceeded The support disc raisers partially optional are available in lengths of 50 mm 10...

Page 25: ...eans 4 3 1 Control Elements The buttons of the control elements are assigned with the following functions Small control element Function Short form Comments A Raise the lift LIFT UP B Lower the lift L...

Page 26: ...unction only for service personnel F Multifunction key 2 F2 without function only for service personnel G LED light red Malfunction or error code see section LED Signal Codes H LED light yellow Warnin...

Page 27: ...segments are engaged CAUTION The support arm lock must not be operated under load 4 Continue the lifting process pressing the UP key to the desired lifting height 4 3 3 Lowering Process and CE Stop 1...

Page 28: ...upport arms with the wheels or other vehicle parts during drive off can cause damage to the support arm lock A resulting consequence can be the loss of function of the support arm lock Conversion of f...

Page 29: ...om the 4 pin connector block marked X5 A and insert the plug of the emergency stop cable X5 1 D in its place 4 Clamp the other end of the emergency lowering cable E with the alligator clips to two car...

Page 30: ...the second lowering valve 2 Slightly open lowering valve C M2 A turn knurled screw on the valve in a counterclockwise direction lifting unit A begins to lower 3 Immediately continue by slightly openi...

Page 31: ...ubsequent installation is no longer possible Before the lift can be driven on with a vehicle the following preparations must be made 1 Turn the main switch to position I 2 Remove filler pieces for the...

Page 32: ...32 BA322301 en B B 3 4 B C 5...

Page 33: ...designed according to EN 1493 which specifies a total load capacity and takes into account an asymmetrical load distribution When using the wheel engaging supports it should be noted that the vehicle...

Page 34: ...r can be retrofitted to prevent damage to the vehicle and possibly a dangerous situation The ceiling light barrier is to be fixed to the hall ceiling with the supplied fixing material Care must be tak...

Page 35: ...a the cable remote control Cable remote control to control box Press the F1 and F2 buttons on the cable remote control simultaneously Subsequently control is only possible via the control box When not...

Page 36: ...nly use original replacement parts Substances that are hazardous to the environment must be disposed of appropriately Do not use high or steam pressure equipment or harsh cleaning agents to clean the...

Page 37: ...l down In case of recurrence contact MSC Lights Flashes 8x Switch monitoring CE stop Replace roller feeler In case of recurrence contact MSC MSC MAHA Service Center Large control element LED code Stat...

Page 38: ...ecurrence contact MSC Flashes 7x Emergency stop switch Remote control optional Unlock emergency stop switch In case of recurrence contact MSC Lights Flashes 8x Motor temperature Allow the hydraulic un...

Page 39: ...wer supply T1 defective Notify MSC Secondary fuse on power supply T1 defective Notify MSC Ceiling light barrier D B1 optional dirty Carefully clean the ceiling light barrier Hydraulic motor starts but...

Page 40: ...up work should only be carried out when the machinery is stationary The unit must be disconnected from the power supply and secured against being switched on again Work on the electrical part of the...

Page 41: ...put into operation 6 2 3 Limitation of the Support Arm Pull outs The lift is equipped with telescopic support arms to accommodate a variety of vehicles To prevent the vehicle from falling the support...

Page 42: ...The retaining ring on the underside must be present and correctly fitted 6 2 6 Piston Rod and Toothed Rack The piston rods and toothed racks must be visually inspected daily for damage To do this the...

Page 43: ...c oil the oil level in the hydraulic unit must be checked every six months as follows 1 Lower lift incl attachments completely 2 Remove the centre cover For optional floor level installation additiona...

Page 44: ...1 Welded Joints All accessible weld seams shall be visually inspected for irregularities such as cracks or corrosion In the event of such an irregularity do not continue to operate the lift under any...

Page 45: ...yer e g scuff marks cuts cracks Embrittlement of the outer layer Deformations that do not correspond to the natural shape of the hose or hose assembly both in depressurised and pressurised condition S...

Page 46: ...s Repairs maintenance and set up work should only be carried out when the machinery is stationary The unit must be disconnected from the power supply and secured against being switched on again Work o...

Page 47: ...work The lift must be completely extended for this purpose Use clean microfibre cloth for thin application and even spreading 7 2 2 Support arm pullouts The load bearing arm pull outs and their option...

Page 48: ...or jerking lifting units In this case the two lifting units must be bled as follows WARNING Bleeding of the lifting units under load is prohibited Air in the hydraulic system can lead to faltering or...

Page 49: ...ucture 1 The lift is in a completely retracted state 2 Extend the lift about halfway 3 Remove the middle sealing plug C of the respective holder 4 Further steps analogous to section Bleeding via the l...

Page 50: ...e authorised dealers and the relevant service partners Observe the product and safety data sheets of the lubricants used Avoid environmental damage If the device is to be disposed of it must be dispos...

Page 51: ...meets the safety and health regulations both in design and construction required by the directives stated below This declaration becomes void if any change is made to the product that was not approve...

Page 52: ...20 PL670000_002 de...

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MAHA ZS SQUARE II 3.5, Original Operating Instructions

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