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MAHA POWERDYNO MSR 1000, Original Operating Instructions

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MAHA POWERDYNO MSR 1000 Original Operating Instructions Download Page 23

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BA053101-en 

 
Pos: 74 / Technische Dokumentation/Alle Geräte/Überschriften/ Überschriften 1.1.1/M/Überschr ift 1.1.1: MSR 1000 @ 24\mod_ 1306493890113_0.docx  @ 1013753 @ 3 @ 1 

 

2.2.10

 

MSR 1000 

Pos: 75 / Technische Dokumentation/Leistungsmess technik/PO WERDYNO/053101       MS R/BA/Inhalt: 0531 MSR 1000 ( Bild)  @  23\m od_1298448477424_ 0.docx @ 979192 @  @ 1 

 

 

 

Pos: 76 / Technische  Dokumentation/Leistungsmess technik/PO WERDYNO/053101         MS R/BA/Inhalt: 0531 MSR 1000 ( Tex t)  @  14\m od_1241599234153_ 75.docx  @ 371747  @   @  1 

 

4WD with 1 Eddy Current Brake and 1 E-Machine per Axle 

Roller diameter 

762 mm / 30" 

Rolling circumference 

2393 mm 

Roller length 

700 mm 

Track width (min….max.) 

900…2300 mm 

Roller wall thickness 

20 mm 

Total weight of Roller set 

5610 kg 

Mech. inertia weight 

2 x 700 kg 

Permissible axle load 

2500 kg 

Maximum speed 

> 300 km/h 

Maximum speed of a tracked, non-driven axle 

approx. 200 km/h 

Motor power 

2 x 30 kW 

Wheel power Front axle 

approx. 700 kW (Peak) 

Wheel power Rear axle 

approx. 700 kW (Peak) 

Tractive force Front axle 

approx. 8600 N 

Tractive force Rear axle 

approx. 8600 N 

Fuse 

63 A 

Supply voltage 

3 x 400 V 

 

Pos: 77 /----- Format-----/MAN UELLER UM BRUCH Seitenumbruch @ 0\m od_1134403577687_ 0.docx @ 1277 @  @ 1 

 

 

 

Summary of Contents for POWERDYNO MSR 1000

Page 1: ...r Dynamometer Original Operating Instructions BA053101 en Pos 1 Technische Dokum entation Alle Ger te Titeltexte Titeltext MSR Alle Typen 24 m od_1303997516266_0 docx 1000449 1 MSR 500 MSR 800 MSR 830...

Page 2: ...Safety Features 11 1 11 Accessories 11 1 12 What to Do in the Event of an Accident 11 2 Description 12 2 1 General Information 12 2 2 Specifications 13 2 2 1 Dimensions 13 2 2 2 Communication Desk 15...

Page 3: ...ents 44 3 1 Special Safety Instructions for the SINAMICS Components 44 3 2 Mains Connection for Booksize Drive Assembly 45 3 3 Basic Setup 46 4 Transport and Storage 47 5 Installation and Initial Oper...

Page 4: ...65 9 3 2 Main Screen 67 9 3 3 Button Bar 67 9 4 Starting the Program 68 9 5 End Program Switch off Dyno 68 10 Measurements 69 10 1 Load Simulation 69 10 1 1 Identical Functions 69 10 1 2 Constant Tra...

Page 5: ...ct Dyno Type 109 11 6 Units 109 11 7 Language 110 11 8 Device Interfaces 110 11 8 1 OBD Settings Optional 111 12 Diagnosis Service 112 12 1 Dyno Status 112 12 2 Driver s Aid Setup Optional 112 12 2 1...

Page 6: ...Disposal 119 16 Diagnosis of SINAMICS Components 120 16 1 LEDs after the Control Unit has booted 120 16 2 Smart Line Module 16kW and 36kW 122 16 3 Single Motor Module Double Motor Module 123 16 4 Sens...

Page 7: ...1 This dynamometer is to be used exclusively for the performance testing of motor vehicles It is not suitable for brake testing or noise detection Observe the rated axle load The equipment may not be...

Page 8: ...e operator is responsible for determining the noise level in vehicle and test room When necessary wear sui table hearing protection The operator must attach warning stickers Danger of carbon monoxide...

Page 9: ...test stand electrics switch off all voltage and secure against re starting Test for absence of voltage Cabinet contains components with storage charge After switching off all voltages life threatenin...

Page 10: ...500 4WD MSR 800 MSR 1000 4WD Pos 25 Technische Dokumentation Alle Ger te berschriften berschriften 1 1 S berschrift 1 1 Sicherheitshinweise zu den Reifen 13 m od_1234944733138_75 d ocx 343007 2 1 1 8...

Page 11: ...ves as a normal On and Off switch and as an emergency switch The switch can be protected against unauthorized usage by locking with a padlock Pit Safety optional Light barrier or infrared movement sen...

Page 12: ...clamp sensor Diesel engine TDC sensor manufacturer specific upon request Diagnostic plug manufacturer specific upon request Oil temperature probe up to max 180 C and much more Environmental module Acq...

Page 13: ...riften berschriften 1 1 1 A berschrift 1 1 1 Abmessungen 14 m od_1241595523910_75 docx 371167 3 1 2 2 1 Dimensions Pos 42 Technische Dokumentation Leistungsmesstechnik POWERDYNO 053101 MSR BA Inhalt 0...

Page 14: ...14 BA053101 en MSR 1000 Pos 44 Technische Dokumentation Alle Ger te berschriften berschriften 1 1 1 K b erschrift 1 1 1 Komm unikationspult 13 mod_1234175296430_75 d ocx 335486 3 1...

Page 15: ...docx 969333 1 Pos 46 Technische Dokumentation Leistungsmesstechnik POWERDYNO 053101 MSR BA Inhalt 0531 Kommunikationspult Text 23 mod_1297151385424_75 d ocx 971753 1 Communication desk Version A 670...

Page 16: ...32174832_75 d ocx 963400 1 1 Axle Roller Set with 1 Eddy Current Brake and 1 Electric Motor Roller diameter 504 mm 20 Rolling circumference 1583 mm Roller length 750 mm Track width min max 700 2200 mm...

Page 17: ...2 Eddy Current Brakes and 1 Electric Motor Roller diameter 504 mm 20 Rolling circumference 1583 mm Roller length 750 mm Track width min max 700 2200 mm Roller wall thickness 12 mm Total weight of Rol...

Page 18: ...ic Motor per Axle Roller diameter 504 mm 20 Rolling circumference 1583 mm Roller length 750 mm Track width min max 700 2200 mm Roller wall thickness 12 mm Total weight of Roller set 4130 kg Mech inert...

Page 19: ...04 mm 20 Rolling circumference 1583 mm Roller length 750 mm Track width min max 700 2200 mm Roller wall thickness 12 mm Total weight of Roller set 4395 kg Mech inertia weight 1 x 280 kg 1 x 305 kg Per...

Page 20: ...messtechnik POWERDYNO 053101 MSR BA Inhalt 0531 MSR 800 Text 14 mod_1241597479700_75 docx 371613 1 1 Axle Roller Set Roller diameter 762 mm 30 Rolling circumference 2393 mm Roller length 700 mm Track...

Page 21: ...ERDYNO 053101 MSR BA Inhalt 0531 MSR 830 Text 14 mod_1241597837603_75 docx 371639 1 1 Axle Roller Set with 1 Eddy Current Brake Roller diameter 762 mm 30 Rolling circumference 2393 mm Roller length 70...

Page 22: ...RDYNO 053101 MSR BA Inhalt 0531 MSR 850 Text 14 mod_1241598845809_75 docx 371695 1 1 Axle Roller Set with 2 Eddy Current Brakes Roller diameter 762 mm 30 Rolling circumference 2393 mm Roller length 70...

Page 23: ...th 1 Eddy Current Brake and 1 E Machine per Axle Roller diameter 762 mm 30 Rolling circumference 2393 mm Roller length 700 mm Track width min max 900 2300 mm Roller wall thickness 20 mm Total weight o...

Page 24: ...dy Current Brakes RA 1 Electric Motor per Axle Roller diameter 762 mm 30 Rolling circumference 2393 mm Roller length 700 mm Track width min max 900 2300 mm Roller wall thickness 20 mm Total weight of...

Page 25: ...2 4 Controls and Indicators Pos 86 Technische Dokumentation Leistungsmesstechnik POWERDYNO 053101 MSR BA Inhalt 0531 Bed ien und Anzeigeelemente Bild 24 m od_1305638503474_0 docx 1007773 1 Pos 87 For...

Page 26: ...ungsmesstechnik POWERDYNO 053101 MSR BA Inhalt 0531 Not Halt Bild 24 mod_1305639886912_0 docx 1007804 1 Pos 92 Technische Dokumentation Leistungsmesstechnik POWERDYNO 053101 MSR BA Inhalt 0531 Not Hal...

Page 27: ...switch off Timeout which can be variably set The remote control switches off when no key has been pressed during this time The letters on the remote control can be selected by pressing the SHIFT key P...

Page 28: ...14 Input of a comma Pos 97 Technische Dokumentation Leistungsmesstechnik POWERDYNO 052301 LPS 3000 R100 BA Inhalt 0523 Fernbed ienung Bild 13 m od_1234876860125_0 docx 342615 1 Pos 98 Format MAN UELLE...

Page 29: ...Additional modules can be installed in a second interface box which is connected parallel and if desired adapted to customer requirements As standard equipment the interface box 1 has an RPM and an en...

Page 30: ...re 1 K Pressure 2 L Temperature 1 M Temperature 2 Pos 106 Technische Dokumentation Leistungsmesstechnik POWE RDYNO 052301 LPS 3000 R100 BA Inhalt 0523 Schnittstellenbox Belegung Text 13 m od_123425383...

Page 31: ...to any random cylinder The pulse is relayed from the trigger tongs to the test box where it is converted to an RPM signal Attachment Position D on the interface box Piezo Clamp Piezo clamp is only use...

Page 32: ...in such a way that via a reflector which is attached either to the vibration absorber drive belt or cardan shaft the RPM can be picked up free of any interference no vibration influence etc Notes on...

Page 33: ...lug and 6 m supply line Attachment Position C on the interface box Pos 111 Technische Dokumentation Alle Ger te berschr iften b erschriften 1 1 1 U berschrift 1 1 1 Umweltm odul Standard 13 mod_123425...

Page 34: ...Position OBD on the interface box see section Description of the Interface Box Pos 115 Technische Dokumentation Leistungsmesstechnik POWE RDYNO 052301 LPS 3000 R100 BA Inhalt 0523 OBD Modul Op tion Bi...

Page 35: ...R100 BA Inhalt 0523 Analogeingangsm odul Option Bild 13 m od_1234258797503_0 docx 336815 1 Pos 122 Technische Dokumentation Alle Ger te berschr iften b erschriften 1 1 A berschr ift 1 1 Analog Ausgang...

Page 36: ...itions can be simulated such as constant traction a constant speed a constant RPM or a driving simulation Measure Engine Power Use this menu item to determine the vehicle s engine power continuous and...

Page 37: ...ly 90 km h v Driving speed Pair Air resistance performance kW Pflex Flex performance kW PRoll Roll resistance performance kW a m Vehicle mass Air resistance power P Air kW The air resistance power is...

Page 38: ...the aerodynamic drag power and the rolling resistance power is absolutely necessary for Road Load simulation and stop watch tests in order to simulate the vehicle under the correct Road Loads Mass m V...

Page 39: ...leistung bei Benzin Motoren 13 m od_1234262505731_75 docx 337271 1 DIN 70020 5 0 293 K T mbar p 1013 Ka EEC 80 1269 6 0 1 2 298 K T mbar p 990 Ka ISO 1585 6 0 1 2 298 K T mbar p 990 Ka SAE J1349 6 0 1...

Page 40: ...Pos 138 Technische Dokumentation Leistungsmesstechnik POWE RDYNO 052301 LPS 3000 R100 BA Inhalt 0523 Hochrechnung d er Motorleistung bei Diesel M otoren Sauger bzw mech Lader 13 mod_1234262821215_75...

Page 41: ...rbodiesel M otoren 13 mod_1234268324182_75 d ocx 337375 1 DIN 70020 5 0 293 K T mbar p 1013 Ka EEC 80 1269 fm 5 1 0 7 298 K T mbar p 990 Ka ISO 1585 fm 2 1 0 7 298 K T mbar p 990 Ka SAE J1349 fm 5 1 0...

Page 42: ...factor fm based on ISO 1585 65 2 37 r q 14 1 036 0 r q fm 2 37 r q 2 0 fm 65 r q 2 1 fm Engine factor fm based on EWG 80 1269 SAE J1349 and JIS D1001 65 40 r q 14 1 036 0 r q fm 40 r q 3 0 fm 65 r q 2...

Page 43: ...h St h with Fxv Traction front Fxh Traction rear nSt v Support roller RPM front nSt h Support roller RPM rear Fx Traction total RPM Regulation The variable control of the eddy current brake is divided...

Page 44: ...may only be connected to the line system via residual current devices RCDs if compatibility of the SINAMICS equipment with the RCD has been ensured as specified in EN 50178 Subsection 5 2 11 2 Correct...

Page 45: ...e phase motors conforms to EMC Directive 89 336 EEC in the configurations specified in the associated EC Certificate of Conformity Pos 152 Technische Dokumentation Alle Ger te berschr iften b erschrif...

Page 46: ...ation Leistungsmesstechnik POWE RDYNO 053101 M SR BA Inhalt 0531 SINAMICS Basisaufbau Bild 14 mod_1241602473019_0 docx 371877 1 Pos 158 Technische Dokumentation Leistungsmesstechnik Archiv 00 LPS Alle...

Page 47: ...165 Technische Dokumentation Alle Ger te berschr iften b erschriften 1 1 A berschr ift 1 1 Anforderungen an d en Aufstellort 7 mod_1184077643671_75 docx 99737 2 1 6 1 Requirements for the Place of In...

Page 48: ...that the energy quantity of the engine power multiplied by 2 is the volume of heat energy in the test room Example 2 P2 Heat flow surface engnine block 0 8 x 100 80 kW P3 Coolant heat flow 0 7 x 100 7...

Page 49: ...G BIA ASA recommendations Car workshop Service Repair Car workshop Test room AU Truck workshop Service Repair Truck workshop Test room Emission test 350 450 m h 700 1200 m h 700 1200 m h 1700 2800 m h...

Page 50: ...den Pr fraum 13 m od_1234272973580_75 docx 337803 3 1 6 2 3 Fresh Air Supply for the Test Room Pos 175 Technische Dokumentation Leistungsmesstechnik POWE RDYNO 052301 LPS 3000 R100 BA Inhalt 0523 Fr...

Page 51: ...the tester is used with multiple work stations a TCP IP network must be available For external devices with RS232 connectors an RS 232 interface must be available PC speciality stores offer a wide ran...

Page 52: ...Setup Language Pos 184 Technische Dokumentation Leistungsmesstechnik POWE RDYNO 052301 LPS 3000 R100 BA Inhalt 0523 Setup Sprache w hlen 23 mod_1297764979963_75 docx 976252 1 1 Choose a setup language...

Page 53: ...oose the default destination folder or click Browse to select a different folder 2 Confirm with Next Pos 188 Technische Dokumentation Alle Ger te berschr iften b erschriften 1 1 S berschr ift 1 1 SQL...

Page 54: ...x 976376 1 1 Choose the dyno type 2 Confirm with Next Pos 193 Technische Dokumentation Alle Ger te berschr iften b erschriften 1 1 F berschrift 1 1 Features w hlen 18 m od_1256737750273_75 d ocx 49745...

Page 55: ...e required drivers Pos 198 Technische Dokumentation Alle Ger te berschr iften b erschriften 1 1 S berschr ift 1 1 Setup fertig stellen 18 mod_1256738206735_75 docx 497569 2 1 7 9 Finishing the Setup P...

Page 56: ...halte Inhalt Win 7 Update d eaktivieren LPS 23 mod_1298906991185_75 d ocx 980998 1 Prior to installation disable the Windows Update function Control Panel System Advanced system settings Hardware Devi...

Page 57: ...3101 en Provided the User Account Control is enabled this Windows confirmation prompt appears Confirm with Yes Do the software installation as described above starting with step Selecting the Setup La...

Page 58: ...ight click the folder In the object menu select Properties 2 In this dialog window click tab Security and then button Edit 3 Now the user rights can be assigned Mark entry Benutzer German for User 4 a...

Page 59: ...d Fahrzeug fixieren Bilder 14 mod_1241610760668_0 d ocx 372007 1 Pos 210 Technische Dokumentation Leistungsmesstechnik Archiv 00 LPS Alle Inhalte Warnung Inhalt Warnung Verletzungsgefahr d urch Partik...

Page 60: ...switched on Check the tightening straps for damage before each measurement Never start the test operation without suitable and complete vehicle fixing Visually check the vehicle for leakage Fuel syst...

Page 61: ...30063_75 docx 447690 1 Danger of poisoning by exhaust gases in the test room Use an exhaust suction system Pos 220 Technische Dokumentation Leistungsmesstechnik POWE RDYNO 052301 LPS 3000 R100 BA Inha...

Page 62: ...en someone is underneath the dyno Danger for those who are under the dyno without the knowledge of the operating personnel If this safety system has been bypassed the service personnel is responsible...

Page 63: ...he program is menu oriented Data or instructions can be entered via the PC keyboard The remote control is used for the setup operation for e g wheelbase setting starting and stopping of the pre select...

Page 64: ...1 1 Baumschema 13 m od_1234343788810_75 docx 338545 2 1 9 2 Tree Model Pos 238 Technische Dokumentation Leistungsmesstechnik POWE RDYNO 052301 LPS 3000 R100 BA Inhalt 0523 Baumschem a 23 m od_12974223...

Page 65: ...1389177155762_75 docx 1872127 1 The status line on each screen continuously informs the operator about the current status of the program guides through the program with short information and provides...

Page 66: ...ll brakes are closed rollers are blocked Yellow Position of brakes is not compatible with vehicle Click on the symbol to close the brakes red Click again to open the brakes green Front Wheel Drive mod...

Page 67: ...O 052301 LPS 3000 R100 BA Inhalt 0523 Buttonleiste 13 mod_1234347894516_75 d ocx 338959 1 Here are additional important functions The assignment of buttons F5 to F8 in the button bar can vary The indi...

Page 68: ...the enabling of the individual dyno components with the button F8 CONTINUE 4 If desired start a software update of the individual dyno components using F7 UPDATE After a few seconds the main menu app...

Page 69: ...ntische Funktionen 13 m od_1234356750341_75 docx 339225 3 1 10 1 1 Identical Functions Pos 259 Technische Dokumentation Leistungsmesstechnik POWE RDYNO 052301 LPS 3000 R100 BA Inhalt 0523 Buttonbeschr...

Page 70: ...he button F8 LOAD The selection screen appears 3 Select the desired driving cycle with the cur sor key or the mouse and load this with OPEN 4 Start the driving cycle with the button F6 START 5 The veh...

Page 71: ...with ESC Pos 264 Technische Dokumentation Leistungsmesstechnik POWE RDYNO 052301 LPS 3000 R100 BA Inhalt 0523 Skalierung der Grafiken 23 mod_1297677904746_75 d ocx 975788 1 Scaling the Power and Load...

Page 72: ...F5 CURSOR The cursor is blended in 2 Press and hold left hand mouse key 3 Move the cursor to the desired diagram point The measurement values are shown in the right hand column 4 Use the F5 CURSOR OF...

Page 73: ...e Dokumentation Leistungsmesstechnik POWE RDYNO 052301 LPS 3000 R100 BA Inhalt 0523 Drucken 13 mod_1234770517657_75 docx 339647 1 Print 1 Use the button PRINT or key F12 The following screen appears 2...

Page 74: ...imulated in this mode It can be used for example to run the engine of the test vehicle up to operating temperature The higher the value entered for the traction the larger the angle of inclination The...

Page 75: ...power Pst Pst m g sin v 3600 with v km h and the following values Vehicle weight m 1500 kg Angle of inclination 9 Speed v 100 km h Acceleration due to gravity g 9 81 m s2 the result is 2302 N and Pst...

Page 76: ...rom low to full throttle created by the vehicle i e only the the speed which was pre set can be driven Only the eddy current brake effectiveness increases up to full throttle but not the speed 1 Posit...

Page 77: ...nificantly Influence of Various Factors The simulation on the roller set is mainly influenced by the factors rolling and flexing resistance On in a roller set these can be very different as opposed to...

Page 78: ...from the database using F6 DATABASE 4 Use button F8 CONTINUE The measurement screen appears 5 Start the measurement 6 Use switch button F6 to start or stop the graphic recording of the measurement Po...

Page 79: ...osition the vehicle on the dyno and fix it 2 Call up the menu LOAD SIMULATION and then the menu item CONSTANT ENGINE RPM The following screen appears 3 Enter the target value of the engine RPM n targe...

Page 80: ...r is measured using this menu point After selecting this menu point the following selection appears Select the individual menu points using the cursor keys or the mouse The menu points are explained b...

Page 81: ...ing has been selected in category Power Correction The curves for wheel drag and engine performance are displayed graphically If air pressure and temperature have been taken into consideration measure...

Page 82: ...ions and section Perfor mance curves Pos 296 Technische Dokumentation Leistungsmesstechnik POWE RDYNO 052301 LPS 3000 R100 BA Inhalt 0523 Kontinuierliche M essung mit Automatikgetriebe und Wandlerschl...

Page 83: ...mally set at 50 km h for Car dynos Converter slip measurement 10 Accelerate the vehicle in the test gear next to last gear again to the target speed The message line shows the message Accelerate vehic...

Page 84: ...me is defined as the length of time which the pre set approached RPM and or speed is held constant The hold time assures a stable test point so that for example enough time is left for a fuel consumpt...

Page 85: ...is approached The eddy current brake of the roller set maintains the vehicle or RPM speed about 5 sec i e according to the set holding time and stores the measurement value of this point 12 The brake...

Page 86: ...d of the test Confirm using the or Return key and then the test can begin 1 Position the vehicle on the dyno and fix it 2 Call up the menu FLEXIBILITY MEASURE MENT Following screen appears 3 Enter the...

Page 87: ...9_75 docx 340323 1 Ten freely selectable speedometer target speeds can be entered using this menu point Each one can be approached one after another A basic setting is done at dyno configuration 1 Pos...

Page 88: ...2 to start a print out of the measurement 10 Use F5 REPEAT to repeat a measure ment F6 PROCESS 1 Change the target speed with the digit keys and confirm with RETURN 2 Use the cursor keys and to change...

Page 89: ...counter test 7 Use the button F6 TRIP STOP to Stopp the mileage counter test 8 Use the button F7 TRIP RESET to reset the mileage counter to zero 9 Use ESC to end the mileage counter test Pos 311 Techn...

Page 90: ...y entered characters using the BACKSPACE key Delete a complete box with the DELETE key 5 Accelerate the vehicle up to 110 km h 6 Once the displayed target speed is reached the roll out trial is initia...

Page 91: ...the F6 DATABASE key 4 Use the button F8 CONTINUE The measurement screen appears Use the cursor keys and to change between the values Delete erroneously entered characters using the BACKSPACE key Dele...

Page 92: ...button F8 CONTINUE 5 Determine the RPM with the menu DRIVNG TRIAL 6 Do a continuous performance measurement in which the target and actual power as well as the RPM are determined and compared 7 Then...

Page 93: ...ered changed and deleted in the respective databases 1 Use the menu point DATABASE Following screen opens 2 Select the desired database Pos 326 Technische Dokumentation Alle Ger te berschr iften b ers...

Page 94: ...delete a marked dataset press F6 DE LETE Following safety inquiry appears 4 To delete the dataset select YES The dataset is deleted from the database Select NO if the dataset should not be delet ed Ex...

Page 95: ...database Browser appears 2 Use the key F8 IMPORT Following window opens 3 Select with the Cursor keys or the mouse if necessary to change the path 4 Import the dataset with OPEN As standard the datase...

Page 96: ...EVEL 1 Repeat F5 Use this button to repeat the measurement x Axle v F6 Use this button to switch over the display of the x axis between speed and RPM Curve selection F7 Use this button switch the disp...

Page 97: ...on F7 CURVE SELECTION The following screen appears 2 Use the keys 1 to 4 or the appropriate but tons to blend in the individual performance curves 3 Using the keys 5 to 7 or the appropriate buttons a...

Page 98: ...lated and displayed based on the desired power cor rection 3 Using the keys 5 to 7 or the appropriate buttons a max of 3 further measurements if loaded can be blended in and out in the background rund...

Page 99: ...ehicle data and information in the entry boxes 3 Use the button F8 COMPLETE 4 Enter a file name and select if necessary a path 5 Confirm with STORE The data records were stored on the hard disk under...

Page 100: ...d ocx 340713 1 1 Call up the menu DATABASE and then menu point TIME DIAGRAM The database Browser appears 2 Select a dataset with the cursor key or the mouse 3 Open the dataset by double clicking or pr...

Page 101: ...use 3 Open the dataset by double clicking or press the ENTER key The screen for the load simulation model appears 4 Define the load simulation model 5 Use the button F8 CONTINUE The vehicle data scree...

Page 102: ...new profile 1 Call up the menu DATABASE and then the menu point LOAD SIMULATION PROFILE The database Browser appears 2 Use the button F5 NEW The screen for the profile settings ap pears The profile se...

Page 103: ...ure Ignition point Fuel pressure Suction pipe pressure Air quantity throughput flow Throttle valve position OBD Lambda from vehicle ISE Travel distance Speed Simulated inertia Simulation target value...

Page 104: ...rofile See paragraph Identical Functions function Import Pos 339 Technische Dokumentation Alle Ger te berschr iften b erschriften 1 1 1 F berschrift 1 1 1 Fahrzyklus Daten 13 mod_1234863000076_75 docx...

Page 105: ...chanical charger VEH with compressor Turbo air cooled Turbo water cooled Transmission Manual Automatic Slip if Automatic transmission no slip measure slip converter slip input Drive Front drive Rear d...

Page 106: ...ect the box needed If the Automatic Selection point is selected from the list the dyno automatically recognizes the RPM sensor being used RPM source no RPM recording Standard LPS RPM Module Driving tr...

Page 107: ...RPM selected must be high enough that it can be reached with the next to last gear test gear gear transmission close to 1 1 During the test which follows the software converts the current speed in an...

Page 108: ...value should be set If the measurement is too fast no sufficient boost pressure will not build up The value should therefore be raised Sensitivity for the automatic recognition of the roll out trial I...

Page 109: ...e Ger te berschr iften b erschriften 1 1 E berschrift 1 1 E inheiten 13 mod_1234865163028_75 docx 341165 2 1 11 6 Units Pos 356 Technische Dokumentation Leistungsmesstechnik POWE RDYNO 052301 LPS 3000...

Page 110: ...Ger te berschr iften b erschriften 1 1 G berschr ift 1 1 Ger te Schnittstellen 13 mod_1234865609797_75 docx 341269 2 1 11 8 Device Interfaces Pos 361 Technische Dokumentation Leistungsmesstechnik POWE...

Page 111: ...on the vehicle manufacturer 1 Use the menu point OBD SETTINGS The following window opens 2 Connect the OBD plug with the diagnostic interface 3 Start the engine and let it run in idle 4 Confirm with...

Page 112: ...ap pears which displays e g the set operating mode the rotation direction the active axle various regulator and fan target values as well as malfunctions warnings Pos 369 Technische Dokumentation Alle...

Page 113: ...Cycles These cycles can be loaded using the button F8 LOAD LEVEL 1 1 Call up the menu TEST CYCLE The following screen appears 2 Use the button F8 LOAD The selection screen appears 3 Select the drivin...

Page 114: ...button F6 WORK PROFILE to set the colors of the profile Double click the desired box and the color selection window appears Select the desired color and confirm with OK Use F5 STORE to import the set...

Page 115: ...p Database Pos 382 Technische Dokumentation Leistungsmesstechnik POWE RDYNO 052301 LPS 3000 R100 BA Inhalt 0523 Datenbank sichern 13 mod_1234872702923_75 docx 341841 1 1 Enter the file name and if nec...

Page 116: ...delete the database table select YES Select NO if the dataset is not to be deleted Pos 388 Technische Dokumentation Alle Ger te berschr iften b erschriften 1 1 1 D berschrift 1 1 1 Datenb ank l schen...

Page 117: ...Inhalte Info I nhalt Info J hrliche berpr fung 14 mod_1242051457491_75 docx 373548 1 The maintenance interval prescribed by the manufacturer is 12 twelve months This maintenance interval refers to nor...

Page 118: ...ion Leistungsmesstechnik POWE RDYNO 052301 LPS 3000 R100 BA Inhalt 0523 Fehlerbehebung 13 mod_1234874915849_75 docx 342205 1 Smaller and average dyno functional malfunctions caused by wrong settings c...

Page 119: ...1 14 Dismantling Pos 414 Technische Dokumentation Alle Ger te Inhalte Inhalt Dem ontage Alle Ger te 19 m od_1266331670825_75 docx 742336 1 Decommissioning and dismantling of the equipment may be done...

Page 120: ...sing or out side permissible tolerance range Green Steady light The module is ready for operation and cyclic DRIVE CLiQ communication is taking place Flashing 2 Hz Writing to CompactFlash cord Red Ste...

Page 121: ...ntrol GC or a faulty global control GC is transferred by the Controller Red Steady light Cyclic communication has been interrupted Remedy fault OPT OPTION Off Electronics power supply is missing or ou...

Page 122: ...yclic DRIVE CLiQ communication is taking place The DC link voltage is present Red The component is ready for operation and cyclic DRIVE CLiQ communication is taking place The DC link voltage is too hi...

Page 123: ...operation and cyclic DRIVE CLiQ communication is taking place The DC link voltage is present Red The component is ready for operation and cyclic DRIVE CLiQ communication is taking place The DC link v...

Page 124: ...ished Red Steady light At least one fault is present in this component Note LED is driven irrespective of the corresponding messages being reconfigured Remedy and ack nowledge fault Green Red Flashing...

Page 125: ...ed in the event of the grant of a patent utility model or de sign The contents of this edition have been checked with great care However errors cannot be fully excluded Subject to technical change wit...

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