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BA364601-en 

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2

 

Description 

 

2.1

 

Service Life 

 

The lift has been designed and tested for 22,000 load cycles according to 

DIN EN 1493. After reaching this number of cycles, or after a maximum of 10 

years, the lift must be replaced by a new product or be given a general overhaul. 
A general overhaul must be carried out by the manufacturer or persons 

authorised by them. Load-bearing structures must be inspected and, if 

necessary, other parts must be replaced according to the manufacturer's 

specifications. 

 

2.2

 

General Machine Description 

 

2.2.1

 

Design and Basic Functions 

 

The MA STAR 5.5 two post lift consists, among other components, of two 

edged, welded column profiles with base plate. The base plates ensure the 

columns are securely anchored to the ground. The column profile bears the 

weight of the lifted vehicle, accommodating the lifting carriage on the inner 

panel and the control unit on the outer panel. The cable routing on the back is 

covered by plastic panels and is only interrupted by the control unit. 
Each lifting carriage is guided by eight sliding blocks per horizontal surface. The 

lifting carriage contains the spindle-nut package with nut breakage detection. 

Two support arms are attached to each lifting carriage, which in turn each 

accommodate a height-adjustable support disc. In a lowered position, the 

support arms are able to pivot freely. In a raised position, toothed segments 

automatically prevent the supports arms from moving. 
The lift drive consists of an electric motor with an electric release brake, which 

moves a Tr 40x6 spindle via a belt drive. A lifting or lowering movement is 

thereby triggered via the anti-rotation secured nut in the lifting carriage 

depending on the direction of rotation. 
The intuitive control unit is located on the back of one, or both, column(s) 

depending on the design. Power is supplied via a connector plug at the upper 

end of the main column. The unit enables all functions for the safe operation of 

the lift and displays all operating states and errors that occur. 
Depending on the situation, a signal sound indicates errors, incorrect operation 

or the reaching of the CE-defined stop height during the lowering process. 
Proximity switches detect end positions, asynchronism and nut breakage. 
The relevant direction button light turns off to indicate when an end position has 

been reached. 

 

 

 

Summary of Contents for MA STAR 5.5

Page 1: ...MA STAR 5 5 Two Post Lift Original Operating Instructions BA364601 en...

Page 2: ...e event of the grant of a patent utility model or design The contents of this edition have been checked with great care However errors cannot be fully excluded Subject to technical change without noti...

Page 3: ...1 Technical Data MA STAR 5 5 Standard 10 2 3 2 Installation Diagram MA STAR 5 5 Standard 11 2 3 3 Safety Zone MA STAR 5 5 Standard 12 2 3 4 Technical Data MA STAR 5 5 Slim 13 2 3 5 Installation Diagra...

Page 4: ...28 4 4 1 Inspection of the Load Pick up Points and Support Arm Locks 28 4 4 2 Continuation of the Raising Process 28 4 4 3 Lowering Process and CE Stop 29 4 5 Vehicle in Raised Position 29 4 6 Driving...

Page 5: ...ns regarding accident prevention and health and safety must be observed 1 2 Symbols and Signal Words 1 2 1 Personal Injury DANGER indicates an immediate hazard which if not avoided will result in deat...

Page 6: ...ppen address workshop o What happened o How many are injured o What injuries have occurred o Who is reporting the accident Keep calm and answer questions 1 5 Requirements on Operating and Service Pers...

Page 7: ...horizontal surface The lifting carriage contains the spindle nut package with nut breakage detection Two support arms are attached to each lifting carriage which in turn each accommodate a height adj...

Page 8: ...ng points may be lifted The lifting of other vehicles and loads is not permitted Carrying of passengers is not permitted The lift may not be modified without express written permission from the manufa...

Page 9: ...mponents A Control column a Toothed belt drive B Opposite column b Trapezoidal spindle C Cable bridge c Nut package D Control unit d Lifting carriage with support arm brackets E Drive motor F Support...

Page 10: ...er column width BA 3579 mm Baseplate overlap BP 105 mm Outer width of baseplate BGa 3789 mm Inner width of baseplate BGi 2829 mm Drive through clearance BH 2630 mm 2530 2780 mm Load capacity CE 5500 k...

Page 11: ...BA364601 en 11 2 3 2 Installation Diagram MA STAR 5 5 Standard...

Page 12: ...12 BA364601 en 2 3 3 Safety Zone MA STAR 5 5 Standard Dimension refers to the drive through width of 2630 mm 3530 mm 1000 mm 1000 mm...

Page 13: ...dth BA 3479 mm Baseplate overlap BP 105 mm Outer width of baseplate BGa 3689 mm Inner width of baseplate BGi 2729 mm Drive through clearance BH 2530 mm 2530 2780 mm Load capacity CE 5500 kg Operating...

Page 14: ...14 BA364601 en 2 3 5 Installation Diagram MA STAR 5 5 Slim...

Page 15: ...BA364601 en 15 2 3 6 Safety Zone MA STAR 5 5 Slim Dimension refers to the drive through width of 2530 mm 3430 mm 1000 mm 1000 mm...

Page 16: ...dth BA 3729 mm Baseplate overlap BP 105 mm Outer width of baseplate BGa 3939 mm Inner width of baseplate BGi 2979 mm Drive through clearance BH 2780 mm 2530 2780 mm Load capacity CE 5500 kg Operating...

Page 17: ...BA364601 en 17 2 3 8 Installation Diagram MA STAR 5 5 Wide...

Page 18: ...18 BA364601 en 2 3 9 Safety Zone MA STAR 5 5 Wide Dimension refers to the drive through width of 2780 mm 3680 mm 1000 mm 1000 mm...

Page 19: ...lift can be equipped with a second control unit on the opposite column The arrangement and function of the operating buttons and fault indicator remain the same there is also an additional emergency...

Page 20: ...t are suitable in terms of type and permitted load capacity Always ensure that the parts to be transported are suspended or loaded properly and in a fall proof manner taking into account their size we...

Page 21: ...st package 796 kg Weight 2nd package 798 kg 3 3 2 Centre of Gravity of the Packaged Lift Centre of gravity of the packaged lift top view Centre of gravity of the packaged lift side view 3 4 Transport...

Page 22: ...cted from direct sunlight They must be stored at low humidity and at a temperature between 0 C and 40 C The lifts may only be stacked in the original transport racks there is a two lift maximum stacki...

Page 23: ...lift should be at walking pace only and as close to the centre of the columns as possible Vehicles may only be lifted with support arm locks intact and undamaged support discs Risk of vehicle falling...

Page 24: ...risk of tripping on floor mounted lifting equipment and on the foundation anchor of the lift Parts must not be placed on the lift or the vehicle to be lifted Keep the lift and the working area clean A...

Page 25: ...ift switched off When switching on the lift soft ware mode Only raising possible Raising and lowering possible Only lowering possible Fault lift not ready for operation Visual indicator Cause Flashing...

Page 26: ...ning of the Vehicle Carefully drive the vehicle forwards centrally between the lift columns and then apply the parking brake The centre of gravity of the vehicle should be as central as possible betwe...

Page 27: ...evenly 4 3 4 Support Disc Raisers The support disc raisers partly optional are available in the lengths 50 mm 100 mm 150 mm 200 mm and 300 mm By inserting the support disc raisers the support discs c...

Page 28: ...contact with the pick up points of the vehicle Check the position of the support discs and correct if necessary Check that support arms lock securely If necessary move the support arms slightly until...

Page 29: ...n UP and DOWN buttons are lit A signal sound is activated when lower ing within the CE defined height range 4 5 Vehicle in Raised Position WARNING When installing or removing heavy vehicle parts ensur...

Page 30: ...ift is load free Only use original replacement parts Substances that are hazardous to the environment must be disposed of ap propriately Do not use high or steam pressure equipment or harsh cleaning a...

Page 31: ...of non compliance the manufacturer s warranty becomes void Check support nuts for wear and tear Check toothed belts for wear and tear dirt and correct tension 106 111 Hz replace belts if necessary Che...

Page 32: ...set up work may only be carried out when the ma chinery is stationary The unit must be disconnected from the power supply and secured against being switched on again Work on the electrical part of th...

Page 33: ...r end position max lifting height Lift can only be lowered Signal sound when UP button is pressed again ceiling impact protection triggered Lower the lift by pressing the DOWN button Signal sound afte...

Page 34: ...ecially authorized and trained personnel provided by the manufacturer licensed dealers or service partners Pay attention to the product and safety data sheets of the lubricant used Avoid damage to the...

Page 35: ...truction required by the directives stated below This declaration becomes void if any change is made to the product that was not discussed and approved by named company beforehand Model VP Number MA S...

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