Magnetek 188-10130 Instruction Manual Download Page 2

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RVS-DX, Digital Soft Starter Instruction Manual— 04/01/04

Contents:

Disclaimer of Warranty

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii-iii

Chapter1: Introduction

Overview

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

Starter Selection

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

Chapter 2: Installation

Physical Installation

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

Enclosures

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

Built-in Bypass After Acceleration

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

Chapter 3:Terminals & Wiring

Control Terminals

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

Typical Control Wiring

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

Inside the Delta Operation

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5

Chapter 4: Control Layout

Digital Operator Layout

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

Extended Parameter Settings

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

Chapter 5 : Features

Start/Stop Features

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

Motor Protection Features

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7

Chapter 6: Parameters

Parameter Flowchart

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3

Parameters

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6

Summary of Contents for 188-10130

Page 2: ...lation 2 3 Enclosures 2 3 Built in Bypass After Acceleration 2 4 Chapter 3 Terminals Wiring Control Terminals 3 3 Typical Control Wiring 3 4 Inside the Delta Operation 3 5 Chapter 4 Control Layout Dig...

Page 3: ...t Up Procedure 7 3 Start Up Procedure with Pump Control 7 5 Chapter 8 Troubleshooting Troubleshooting 8 3 Appendix A Technical Data Specifications Technical Data Specifications A 3 Appendix B Dimensio...

Page 4: ...tements are used throughout this manual to emphasize important and critical information You must read these statements to help ensure safety and to prevent product damage The statements are defined be...

Page 5: ...ould be in strict accordance with this manual national codes and good practice Installation or operation not performed in strict accordance with these instructions will void manufacturer s warranty 3...

Page 6: ...RVS DX Digital Soft Starter Instruction Manual 4 01 04 iii ATTENTION 1 This product was designed for compliance with IEC 947 4 2 for class A equipment 2 RVS DX are listed under UL508C...

Page 7: ...c h a p t e r 1 Introduction...

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Page 9: ...of a load would cause the motor to free wheel the soft stop will not stop the motor any faster than the coast to stop Starter Selection Select the RVS DX soft starter according to the motor s Full Loa...

Page 10: ...105 D RVS DX 105 E 145 A4 RVS DX 145 D RVS DX 145 E 170 RVS DX 170 D RVS DX 170 E 210 A5 RVS DX 210 D RVS DX 210 E 310 RVS DX 310 D RVS DX 310 E 390 tbd RVS DX 390 D RVS DX 390 E Dual rated soft star...

Page 11: ...c h a p t e r 2 Installation...

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Page 13: ...minimum of 4 7 inches of clearance above and below the RVS DX for sufficient airflow A minimum of 1 2 inches of clearance is required on each side of the RVS DX The protected chassis is rated to opera...

Page 14: ...bypass relays allowing current flow through the SCR s only during the soft start process At the end of the soft start the built in relays bypass the SCR s and carry current to the motor Upon stop sig...

Page 15: ...c h a p t e r 3 RVS DX Terminals and Wiring...

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Page 17: ...slow speed reverse or external fault see chapter 6 on parameters to set the auxiliary input 3 If the auxiliary output is set to Immediate the contact closes at the start signal and opens at the stop...

Page 18: ...RVS DX Digital Soft Starter Instruction Manual 04 01 04 3 4 Typical Wiring Diagram...

Page 19: ...ed Pulse Start Pump Curve selection only standard curve available Slow Speed and Slow Speed Reverse Phase Sequence The motor rating for standard Line and Inside the Delta connections are show here HP...

Page 20: ...RVS DX Digital Soft Starter Instruction Manual 04 01 04 3 6 Typical Wiring for Inside the Delta Operation...

Page 21: ...c h a p t e r 4 Control Layout...

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Page 23: ...connected to RVS DX Ramp Lights during starting or soft stopping process motor supply voltage is ramping up or down Run Lights after completion of starting process motor is receiving full voltage Fla...

Page 24: ...ameters Statistical Data Select This button scrolls through the various parameters Up Arrow Increases a parameter setting Down Arrow Decreases a parameter setting Store Saves the modified parameters T...

Page 25: ...Mode Key you can scan through all of the modes Stop at the required mode and press the Select button to review each parameter function of the mode When you have reached the required parameter modify...

Page 26: ...significantly larger than your motor you can enable the wider settings to extend parameter settings of the following Extended Parameter Settings Parameter Original Setting Range Extended Setting Rang...

Page 27: ...c h a p t e r 5 Features...

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Page 29: ...uce peak torque The multiple starting curves are shown below NOTE Always start with Start curve 0 If towards end of acceleration peak torque is too high proceed to curve 1 then 2 and 3 if necessary Ta...

Page 30: ...ation If the current limit is set too low the motor may be unable to reach full speed the starter may trip on maximum start time Generally the setting should be high enough to start the motor without...

Page 31: ...will smoothly decrease to zero speed and prevent the stall condition The stop curves are shown in the graph below NOTE Always begin with Stop Curve 0 If your motor stalls quickly instead of slowly de...

Page 32: ...eters are Slow Speed Torque The slow speed torque determines the torque while the motor is operating at 1 6 of the nominal speed The slow speed torque can be set from 1 to 10 Maximum Slow Speed Time T...

Page 33: ...current The electronic fuse has two operating modes one for during start and one for during operation During starting the starter trips when the current exceeds 850 of the motor FLA setting in 1 cycle...

Page 34: ...The starter will also trip when frequency is less than 45 Hz or greater than 65 Hz The phase loss fault can be auto reset The auto reset must be enabled see Fault Parameters The starter will re check...

Page 35: ...t terminals 23 24 closes The fault may be reset via the Reset key on the keypad via input at terminal C1 NOTE The fault may only be reset once the fault condition has cleared and the run signal is rem...

Page 36: ...otection Protects the starter against a short circuit by SCR protection fuses A chart can be found in Appendix C page C 3 Transient Protection Line transient voltages can cause a malfunction of the st...

Page 37: ...c h a p t e r 6 Parameters...

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Page 39: ...Soft Start Curve 0 Standard Start Tacho Gain 0 Min Gain Pulse Time 0 Sec Initial Voltage 30 Current Limit 400 of FLA ACC Time 10 Sec Max Start Time 30 Sec Number of Starts 10 Starts Period 30 Min Sta...

Page 40: ...g Aux Relay Immediate Relay On Delay 0 Sec Relay Off Delay 0 Sec Analog Output Normal Store Enable I O Prog Param Drive Number 0 Baud Rate 9600 Serial Link No 248 Off Parity Check Even Store Enable Co...

Page 41: ...g output decreases with increasing current n a Option card not installed Option card not installed Option card not installed 0 100 Normal or Inverted Display only Option card Option card Option card S...

Page 42: ...ave changes made to any of the Main Parameters English 1 1 LINE 460 0 10 850 5 115 4 75 5 120 2 MINIMIZED NOT LOCKED English French German Spanish 8 390 amps 50 100 of FLC setting Line or Inside Delta...

Page 43: ...voltage setting for dual adjust Allows Initial current setting after scrolling through Initial Voltage settings Current limit setting for dual adjust Acceleration time setting for dual adjust Deceler...

Page 44: ...ARAM Sets terminal C1 to Dual adjust generator mode slow speed reverse external fault remote reset Fault Fault fail safe Immediate or End of Accel Time Delay before relays turns on Time Delay before r...

Page 45: ...IOUS TRIP 4 PREVIOUS TRIP 5 PREVIOUS TRIP 6 PREVIOUS TRIP 7 PREVIOUS TRIP 8 PREVIOUS TRIP 9 Displays the last starting time in seconds Displays the maximum current during last start Displays the motor...

Page 46: ...c h a p t e r 7 Start Up Procedure...

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Page 48: ...not accelerate to nominal increase the Current Limit setting If the current during acceleration process is too high decrease the Current Limit setting and proceed to Step 9 9 Press the Soft Stop butt...

Page 49: ...Motor speed smoothly accelerates to full speed Special starting Using Dual Adjustment Using two starting characteristics the starter will accelerate to the Dual Adjustment IV reaching 100 current lim...

Page 50: ...urve setting will reduce the Peak Torque thus reducing the overpressure and preventing the Pressure Surge during start 7 To increase starting time above these maximums employ Extended Parameters Setti...

Page 51: ...s elapsed thus allowing current to flow through stator winding causing unnecessary heat Select Final Torque sensitivity to 1 and stop the pump confirm that current stopped flowing through the motor sh...

Page 52: ...C h a p t e r 8 Troubleshooting...

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Page 54: ...ercurrent Trip and Undercurrent Delay settings Check line current through L1 L2 and L3 UNDERVOLTAGE Trips the starter when line voltage drops below the preset level for the preset time Check Undervolt...

Page 55: ...the EEPROM with a new version program Press Reset key then Mode and down arrow keys simultaneously and save new default parameters by pressing Store and Mode keys simultaneously If Fault LED is illum...

Page 56: ...a p p e n d i x A Technical Data Specifications...

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Page 58: ...nge off 1 10 during time period of 1 60 minutes Start Inhibit Time period of 1 60 minutes during which starting is prevented after the TOO MANY STARTS fault Long Start Time Stall Protection Maximum al...

Page 59: ...est 2500 VAC Degree of Protection IP20 for frame size A1 IP00 for frame size A2 A5 Pollution Degree 3 EMC Emissions Immunity Safety EN 55011 CISPR 11 Class A EN 55082 2 ESD 8KV air IEC 801 2 Fast tran...

Page 60: ...a p p e n d i x B Dimensional Drawings...

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Page 62: ...RVS DX Digital Soft Starter Instruction Manual 4 01 04 B 3 Dimensional Drawings Protected Chassis RVS DX 8 44A RVS DX 58 72...

Page 63: ...RVS DX Digital Soft Starter Instruction Manual 4 01 04 B 4 Protected Chassis RVS DX 85 105A RVS DX 145 170A...

Page 64: ...RVS DX Digital Soft Starter Instruction Manual 4 01 04 B 5 Protected Chassis RVS DX 210 310A...

Page 65: ...a p p e n d i x C Fuse Selection Table...

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Page 67: ...4 D 12 000 100 161 20057 44 E 12 000 125 161 20041 58 D 15 000 200 161 20048 58 D 15 000 200 161 20058 58 E 15 000 150 161 20042 72 D 18 000 200 161 20048 72 D 18 000 200 161 20058 72 E 18 000 175 161...

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