MAGNATECH 427A Operating & Maintenance Instruction Manual Download Page 80

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MAGNATECH LIMITED PARTNERSHIP
EAST GRANBY, CT 06026 USA

HORSESHOE BASE & MOTOR ASSEMBLY

MODEL 427, R1

104888-1

Sht 2 of 2
104888-1-PL
REV AA

PART #

DESCRIPTION

QTY

TYPE

1001503

DRIVE CHAIN ASSEMBLY - 13.75 LONG

ASSEMBLY

102302-1

UPPER BUSHING - POWER MODULE

PART

102328

MOUNT, ECCENTRIC - CAM FOLLOWER

PART

102329

MOUNT, CONCENTRIC - JOURNAL ASSY

PART

102330

MOUNT, ECCENTRIC - JOURNAL ASSY

PART

102332

SUPPORT POST - IDLER SPROCKET

PART

102336

TENSIONER PLATE - HORSESHOE TRAVEL

PART

102338-3

ROLLER, CHAIN - 1/4 X .58 X .60

PART

102340

MOUNTING PLATE - SWITCH

PART

102351

TENSION BLOCK - CD R3

PART

102352

SPRING SEAT - TENSIONER

PART

102466

SWITCH & PIGTAIL ASSY - HORSESHOE POSITION

ASSEMBLY

102657-1

MAIN BODY - CD-R1

PART

102663-1

ROTARY V PLATE - CD-R1

PART

102664-1

SPROCKET - CD-R1

PART

102665-2

COVER W/ INSERTS - HORSESHOE DRIVE, 427, R1

ASSEMBLY

102961-1

SPROCKET AND BUSHING ASSEMBLY - HORSESHOE TRAVEL

ASSEMBLY

103281-12

DUAL SPROCKET & BUSHING ASSEMBLY - 12 TEETH

ASSEMBLY

104882-4

MOTOR & CLUTCH ASSEMBLY - 427/8/9

ASSEMBLY

11103

SCREW, LOHD - #10-32 X 1/4

PART

20161

CAM FOLLOWER - 1/2 X 10-32,CROWNED,HEX

PART

20163

JOURNAL - BLIND HOLE 13MM

PART

25033

PIN, 303SS - 1/4 X 3/4

PART

35185-C2

WASHER, SPRING - 3/16 X 3/8 X .015 X .027

PART

5223

PIN, DOWEL - 1/16 X 1/4

PART

5523-C1

SPRING, COMPRESSION - .360 X .045 X .440

PART

8304

ACTUATOR, ROLLER LEVER - MICRO SWITCH

PART

M101-016-05-C

SCREW, SHC - M1.6 X .35 X 5MM

PART

M101-04C-12-C

SCREW, SHC - M4.0 X .70 X 12MM

PART

M101-04C-20-C

SCREW, SHC - M4.0 X .70 X 20MM

PART

M101-05C-12-C

SCREW, SHC - M5.0 X .80 X 12MM

PART

M102-03C-06-C

SCREW, BUTHD - M3 X .50 X 6MM

PART

M102-04C-10-C

SCREW, BUTHD - M4 X .70 X 10MM

PART

M102-04C-16-C

SCREW, BUTHD - M4 X .70 X 16MM

PART

M104-02C-08-C

SCREW, FLHDSL - M2 X .4 X 8MM

PART

M20044

NUT, SELF-CLINCHING - M6 X 1.4, SS

PART

M202-S-05C-10-3 SETSCREW, SOCKET - FLAT X M5-.8 X 10MM

PART

M301-08-12-C

SCREW, SHOULDER - 8MM X 12MM X M6 X CS

PART

M301-08-16-C

SCREW, SHOULDER - 8MM X 16MM X M6 X CS

PART

M501-05C-FA-3

WASHER, FLAT - M5, DIN 125A

PART

M503-04C-FJ-S

WASHER, LOCKING - INT M4, DIN 6797

PART

M503-05C-FJ-S

WASHER, LOCKING - INT M5, DIN 6797

PART

REV

CHANGE DESCRIPTION

DATE

REPLACED 102353-2 AND 30227 W/ ASSY 1001503 (ECO#10515)

MCB

09/14/12

Summary of Contents for 427A

Page 1: ...NG MAINTENANCE INSTRUCTION MANUAL FOR REDHEAD WELD HEADS MODELS 427A R 1 428A R 2 429A R 3 FOR USE WITH 514 TUBEMASTER OR 515 516 PIPEMASTER POWER SUPPLIES Signature on File 7 18 2014 J G Emmerson Pre...

Page 2: ...on contained herein is the property of Magnatech LLC It is proprietary and shall not be copied in whole or in part without the prior express written permission of Magnatech LLC Information and instruc...

Page 3: ...ANY OTHER PURPOSE EXCEPT AS SPECIFICALLY AUTHORIZED IN WRITING BY MAGNATECH LLC CHANGE HISTORY Revision Change No Change Description Date Approvals AA D 10041 Updated format Section 3 0 Reference Doc...

Page 4: ...Power Source Output Terminals 6 4 3 4 Service and Maintenance 7 4 3 5 Fuse and Circuit Breakers 7 4 4 Burn Prevention 7 4 4 1 Protective Clothing 7 4 4 1 Eye and Head Protection 7 4 4 2 Hazards from...

Page 5: ...Information 18 6 0 REDHEAD WELD HEAD COMPONENT INVENTORY 19 6 1 Component Inventory 19 7 0 SPECIFICATIONS 20 7 1 Tube and Pipe Size Range 20 7 2 Speed Range 20 7 3 Arc Gap Control 20 7 4 Torch Cross S...

Page 6: ...Feed Nozzle 36 10 5 Adjusting the Chain Tensioner 36 10 6 Maintenance of Torch Components 36 11 0 TUNGSTEN 37 11 1 Tungsten Diameter and Length 37 11 1 1 Tungsten Diameter 37 11 1 2 Arc Gap to be used...

Page 7: ...LIST OF FIGURES Figure 1 Adjusting the Clamp for a New Pipe Size 26 Figure 2 Tungsten Electrode and Adjust Arc Gap 28 Figure 3 Torch Lead Lag Adjustments for ALL Redheads 30 Figure 4 Mounting Location...

Page 8: ...pipe Weld Heads is designed for either autogenous welding or for applications requiring additional filler wire The mechanical arc length control maintains a uniform arc gap even on out of round pipe T...

Page 9: ...ers Magnatech LLC 6 Kripes Rd PO Box 260 East Granby CT 06026 0260 General E Mail info magnatechllc com E Mail techsupport magnatechllc com Tel 1 860 653 2573 Fax 1 860 653 0486 Service Parts Bryan Ki...

Page 10: ...Pipemaster and Pipeliner systems are intended to be used SOLELY for GTAW or GMAW FCAW orbital welding applications Any other use is deemed to be not for the intended purpose and the manufacturer shal...

Page 11: ...AS SPECIFICALLY AUTHORIZED IN WRITING BY MAGNATECH LLC 2 1 Magnatech Product Warranty Registration Please complete following information and mail fax email to Magnatech This will allow us to ensure c...

Page 12: ...Steel Pipe for High Temperature Service AWS F4 1 Safe Practices for The Preparation Of Containers and Piping for Welding and Cutting OSHA Standard 29 CFR Part 1910 Subpart Q Welding Cutting And Brazin...

Page 13: ...SUPPLIED AS PART OF THE WELDING SYSTEM 4 2 Owner Operator Obligations 4 2 1 Safety Precautions General The owner operator must ensure that people working with the system Are familiar with the basic re...

Page 14: ...ubber mats or dry wood and use insulating gloves when dampness or sweat cannot be avoided Keep clothing dry 4 3 1 Installation and Grounding of Electrically Powered Equipment Electrical equipment must...

Page 15: ...suitable long sleeved shirts jackets safety shoes welding helmet and other articles needed to shield the skin and to prevent injury from arc burns Wear earplugs if welding overhead or in a confined s...

Page 16: ...ng 4 5 4 Welding Area Do not weld in locations close to chlorinated vapors coming from degreasing cleaning or spraying operations The heat and rays from the arc react with the vapors to form highly to...

Page 17: ...At least once a week check the power supply for any damage that may be visible from the outside and check that the safety features all function correctly 4 11 Turn Power Off Before Connecting Disconn...

Page 18: ...oughout this manual to call attention to and identify possible hazards When you see the symbol watch out and follow the related instructions to avoid the hazard The safety information given below is o...

Page 19: ...s properly connected to ground terminal in disconnect box or that cord plug is connected to a properly grounded receptacle outlet When making input connections attach proper grounding conductor first...

Page 20: ...watch person nearby Welding fumes and gases can displace air and lower the oxygen level causing injury or death Be sure the breathing air is safe Do not weld in locations near degreasing cleaning or...

Page 21: ...n closed containers such as tanks drums or pipes unless they are properly prepared according to AWS F4 1 Safe Practices for the Preparation of Containers and Piping for Welding and Cutting see Section...

Page 22: ...ED Compressed gas cylinders contain gas under high pressure If damaged a cylinder can explode Since gas cylinders are normally part of the welding process be sure to treat them carefully Protect compr...

Page 23: ...dequate capacity to lift and support unit If using lift forks to move unit be sure forks are long enough to extend beyond opposite side of unit Keep equipment away from moving vehicles when working fr...

Page 24: ...s Manuals industry standards and national state and local codes 5 3 10 H F Radiation H F RADIATION CAN CAUSE INTERFERENCE High frequency H F can interfere with radio navigation safety services comput...

Page 25: ...or Seamless Carbon Steel Pipe for High Temperature Service ASTM A106 A106M from the American Society for Testing and Materials phone 1 877 909 2786 website www astm org Safe Practices for the Preparat...

Page 26: ...nduct individual risk assessment for welders All welders should use the following procedures in order to minimize exposure to EMF fields form the welding circuit Keep cables close together by twisting...

Page 27: ...1 Model 427A Quantity Nomenclature Part Number 1 Weld Head Assembly Model 427A R1 104890 1 1 Tool Kit 102391 1 Accessory Package 427 102392 1 1 Control Cable Assembly Travel 104621 25 1 Support Intern...

Page 28: ...n the end of a spring loaded arm Adjacent to the torch is an adjusting screw with a rolling wheel which rides on the pipe surface Turning the adjusting screw changes arc length The torch automatically...

Page 29: ...kg 20 lbs 7 8 Clearance Requirements The Redhead Series of Weld Heads is composed of a U shaped frame with a projecting handle the handle encloses the torch rotation motor The open end of the U shape...

Page 30: ...ead control cable to be detached from the Weld Head Torch rotation is accomplished using the open ring concept The torch is mounted on a ring which has an 80 degree segment removed When the open segme...

Page 31: ...two V grooves and is propelled forward by the counter rotating rollers 8 4 2 Wire Spool Mount Assembly The wire spool mount assembly is attached to the wire feed module on a bracket On the R 2 and R...

Page 32: ...r connector for the Weld Head motors at the end of the torch cable to the power source 9 2 Connect Gas Connect the Torch Cable gas line to the connector marked Gas Out on the power source Connect the...

Page 33: ...n welding aluminum alloys Aluminum is very thermally conductive and consequently requires a hot arc to weld it Pure Argon gas has a negative effect on weld puddle fluidity when welding aluminum A smal...

Page 34: ...N ARE PROPRIETARY AND ARE NOT TO BE REPRODUCED USED OR DISCLOSED TO OTHERS FOR MANUFACTURE OR FOR ANY OTHER PURPOSE EXCEPT AS SPECIFICALLY AUTHORIZED IN WRITING BY MAGNATECH LLC 9 3 Adjusting the Clam...

Page 35: ...V AB MODEL 514 TUBEMASTER OR 515 516 PIPEMASTER POWER SUPPLY 27 THESE DOCUMENTS AND THE CONTAINED INFORMATION HEREIN ARE PROPRIETARY AND ARE NOT TO BE REPRODUCED USED OR DISCLOSED TO OTHERS FOR MANUFA...

Page 36: ...amp lever to the unclamped position Insert the Weld Head over the pipe surface Rotate the clamping knob to the clamped position Hold the Weld Head in position on the pipe Push the clamping bar into co...

Page 37: ...s are provided and are selected based on pipe size as stated below Loosen the leaf spring tensioning screw see Figure 3 Torch Lead Lag Adjustments for ALL Redheads completely by rotating the hex screw...

Page 38: ...CONTAINED INFORMATION HEREIN ARE PROPRIETARY AND ARE NOT TO BE REPRODUCED USED OR DISCLOSED TO OTHERS FOR MANUFACTURE OR FOR ANY OTHER PURPOSE EXCEPT AS SPECIFICALLY AUTHORIZED IN WRITING BY MAGNATECH...

Page 39: ...and 1 3mm 05 Install a tungsten electrode in the torch Select the proper collet and collet body for the size tungsten to be used The tungsten must protrude beyond the edge of the gas cup sufficient fo...

Page 40: ...ipe O D Now adjust the spring tensioning screw see Figure 3 Torch Lead Lag Adjustments for ALL Redheads by rotating clockwise with the 2mm driver Tighten until adequate spring force is achieved testin...

Page 41: ...lds the nozzle by loosening the screw 3 This turret serves as a gross vertical adjustment of tungsten to wire and also allows the wire entry angle A to be set this step presumes that the tungsten stic...

Page 42: ...ft in when looking from the torch side of the Head to engage the drive If in doubt try to rotate the rotary plate manually 9 14 Recheck Arc Gap and Torch Centering Recheck the tungsten to workpiece di...

Page 43: ...bly Torch Cable Replacement 10 2 Torch Cable Replacement Should it be necessary the torch cable can be readily replaced in the field Torch cables which are exceedingly worn or which have become damage...

Page 44: ...may require adjustment To accomplish this adjustment follow the steps below 1 Remove the entire rotary plate assembly by removing the three attachment screws 2 Remove the drive cover from the body 3...

Page 45: ...9 Recommended Arc Length Tube Wall Thickness Recommended Arc Length 0 5 1 0mm 020 040 0 75mm 030 1 0 2 0mm 040 080 1 3mm 050 2 0 4 0mm 080 157 1 8mm 070 Table 9 Recommended Arc Length 11 2 Tungsten T...

Page 46: ...is not recommended 2 Lanthanated no radiation risk not recommended for orbital use The tungsten must extend out beyond the gas cup to reach the pipe service or the bottom root land of the prep if a b...

Page 47: ...d of welders under the Welder Performance Qualification test There is a misconception by many people that the substitution of mechanized pipe welding for manual techniques requires that a new Procedur...

Page 48: ...company management to understand the implication of variability and attempt to reduce it as much as possible 12 4 Weld Development 5G 12 4 1 Type of Material The size and schedule determine the prep...

Page 49: ...rate the bevel land This feature is also useful when welding thin wall material for example Sch 5 and Sch 10 pipe which can be welded in a single pass 12 4 5 Setting Current Level Weld current is chos...

Page 50: ...he higher the wire speed the more it becomes necessary to use pulsillation to control the weld puddle size Lead and lag angles of the tungsten may also be used to control the weld puddle but only when...

Page 51: ...e wall Check centering and correct if necessary If the puddle runs ahead of the tungsten on the downhill side reduce wire speed If the puddle is making wagon tracks on the side walls reduce travel spe...

Page 52: ...Current if pulse technique is used alternately Decrease Low Pulse Current of High Pulse Current or increase Low Pulse time to 0 2 seconds max Increase wire speed 2ipm maximum increments at a time OD o...

Page 53: ...ot enough hands on time and bad fit up When using automatic welding for repetitive welds consistency is the name of the game Bevel geometry pipe end fit up tungsten angle must be consistent Any change...

Page 54: ...ASTER OR 515 516 PIPEMASTER POWER SUPPLY 46 THESE DOCUMENTS AND THE CONTAINED INFORMATION HEREIN ARE PROPRIETARY AND ARE NOT TO BE REPRODUCED USED OR DISCLOSED TO OTHERS FOR MANUFACTURE OR FOR ANY OTH...

Page 55: ...in 5G horizontal or 2G vertical positions Insufficient current Rotation speed too high Contaminated gas insufficient gas or wrong gas Arc gap too great wrong tungsten tip configuration or contaminate...

Page 56: ...n in 5G tube horizontal welding Increase rotation speed Decrease weld current Contaminated or improper gas Gas flow too high Tungsten arc gap may have changed or tungsten configuration has changed Wel...

Page 57: ...Society PQR Procedure Qualification Record C Celsius PSI Pounds per Square Inch CCW Counter Clockwise RPM Rotations per Minute CGA Compressed Gas Association TIG Tungsten Inert Gas CFH Cubic Feet per...

Page 58: ...ER OR 515 516 PIPEMASTER POWER SUPPLY APPENDIX A THESE DOCUMENTS AND THE CONTAINED INFORMATION HEREIN ARE PROPRIETARY AND ARE NOT TO BE REPRODUCED USED OR DISCLOSED TO OTHERS FOR MANUFACTURE OR FOR AN...

Page 59: ...MANUFACTURE OR FOR ANY OTHER PURPOSE EXCEPT AS SPECIFICALLY AUTHORIZED IN WRITING BY MAGNATECH LLC A1 427A 428A 429A Bill of Materials Drawings Common Part Number Nomenclature 101234 Gearbox Planetar...

Page 60: ...HERWISE SPECIFIED XXmm X NN 1 GEARBOX PLANETARY DESCRIPTION MAGNATECH Limited Partnership East Granby CT 06026 DRAWING REV 101234 D LET CHANGE RECORD DATE BY A 1 ADD TABULATION 6 25 91 TEB 781 B 1 064...

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Page 71: ...FOR ANY OTHER PURPOSE EXCEPT AS SPECIFICALLY AUTHORIZED IN WRITING BY MAGNATECH LLC A2 427A R 1 Bill of Materials Drawings Part Number Nomenclature 427A Key Sheet Model 427A Weld Head w Wire Accessori...

Page 72: ...CESSORY LIST R HEAD TOOL KIT R1 SHIPPING CASE SUPPORT INTERNAL SHIPPING CASE 1 1 1 1 1 1 1 1 EXPENDABLES KIT R1 094 TUNGSTEN 030 WIRE 1 WIRE SIZE KIT R1 023 0 6mm WIRE 1 WIRE SIZE KIT R1 030 0 8mm WIR...

Page 73: ...ESCRIPTION USED 5630 17 Collet Body Linde 45V44 1 7311 17 Collet Make From Linde 1 7312 Gas Cup 1 8835 Short Back Cup 1 20111 Bearing Roller AGC 1 101385 1 Washer Silicone 1 102408 Misc Screw Package...

Page 74: ...1 8 1 9 1 10 1 11 1 12 4 14 1 16 1 18 1 19 1 20 4 21 2 17 4 22 1 15 1 13 4 MAGNATECH LIMITED PARTNERSHIP EAST GRANBY CT 06026 USA ARM ASSEMBLY TORCH POSITIONING MODEL 427 R1 104631 1 Sht 1 of 2 04 Ma...

Page 75: ...7 TORCH POSITIONING ARM INNER 413 427 1 PART 10 102678 ARM TORCH POSITIONING OUTER R1 1 PART 11 102702 POST PIVOT R1 1 PART 12 10512 PIN DOWEL 3 32 X 3 16 4 PART 13 10909 WASHER LOCKING SPLIT X 4 4 PA...

Page 76: ......

Page 77: ......

Page 78: ...TOR PCB ASSEMBLY TRAVEL 427 8 9 MOTOR PCB PINION ASSY WIRE DRIVE 427 8 9 TORCH CABLE ASSEMBLY MODEL 427 WIRE DRIVE ROLL SET 030 WIRE V ROLLER CONCENTRIC V ROLLER ECCENTRIC TRAVEL CONTROL CABLE MODEL 4...

Page 79: ...2 25 4 26 1 27 1 28 4 29 1 30 1 32 5 33 2 35 2 36 1 37 1 38 1 39 1 42 4 33 2 32 2 40 4 31 4 16 1 1 1 17 2 21 3 24 3 31 1 34 2 40 1 41 2 41 1 41 1 MAGNATECH LIMITED PARTNERSHIP EAST GRANBY CT 06026 US...

Page 80: ...SEMBLY 20 11103 SCREW LOHD 10 32 X 1 4 3 PART 21 20161 CAM FOLLOWER 1 2 X 10 32 CROWNED HEX 3 PART 22 20163 JOURNAL BLIND HOLE 13MM 4 PART 23 25033 PIN 303SS 1 4 X 3 4 2 PART 24 35185 C2 WASHER SPRING...

Page 81: ...14 1 15 1 18 1 21 1 22 1 23 3 24 2 26 1 27 3 28 2 29 2 30 2 32 1 8 1 12 1 11 1 25 1 16 1 17 1 19 2 20 2 31 1 33 2 34 2 19 2 1 MAGNATECH LIMITED PARTNERSHIP EAST GRANBY CT 06026 USA WIRE DRIVE ASSEMBLY...

Page 82: ...EMI PCB COVER 427 8 9 1 PART 17 105602 1 SHIELD EMI HOUSING WIRE DRIVE 427 1 PART 18 20118 BEARING BALL 1 8 X 3 8 X 5 32 1 PART 19 20140 BEARING BALL 6MM X 10MM X 3MM 4 PART 20 30139 PULLEY FLANGE 2...

Page 83: ...1 14 1 15 1 16 1 18 1 21 2 22 3 23 3 25 2 25 2 19 1 5 1 11 1 24 1 7 1 26 1 27 1 3 1 28 2 29 3 30 3 24 2 20 2 MAGNATECH LIMITED PARTNERSHIP EAST GRANBY CT 06026 USA WELDHEAD ASSEMBLY MODEL 427A R1 104...

Page 84: ...ARTNERSHIP EAST GRANBY CT 06026 USA WELDHEAD ASSEMBLY MODEL 427A R1 104890 1 Sht 2 of 3 104890 1 PL Rev AA 17 A R WHEN ATTACHING CHILL BLOCK P N 104667 1 TO THE WELD HEAD APPLY THERMAL COMPOUD P N 395...

Page 85: ...916 WASHER FLAT BRASS 285 OD X 192 ID X 020 TK BRASS 1 PART 15 10940 SCREW SHOULDER 3 16 X 1 X 8 32 X 416HT 1 PART 16 35084 C1 SPRING COMPRESSION 240 X 024 X 38 1 PART 17 3952 COMPOUND THERMAL 1 BULK...

Page 86: ...ED TO OTHERS FOR MANUFACTURE OR FOR ANY OTHER PURPOSE EXCEPT AS SPECIFICALLY AUTHORIZED IN WRITING BY MAGNATECH LLC A3 428A R 2 Bill of Materials Drawings Part Number Nomenclature 428A Key Sheet Model...

Page 87: ...DESCRIPTION QTY 5 27 2011 MODEL 428A MAGNATECH LIMITED PARTNERSHIP EAST GRANBY CONNECTICUT 06026 KEY SHEET Rev AA 428A KEY SHEET 104778 32 SPARE PARTS KIT COMPLETE 1 105234 R1 116 45 DEG FILLET KIT R...

Page 88: ...DESCRIPTION USED 5630 17 Collet Body Linde 45V44 1 7311 17 Collet Make From Linde 1 7312 Gas Cup 1 8835 Short Back Cup 1 20111 Bearing Roller AGC 1 101385 1 Washer Silicone 1 102408 Misc Screw Packag...

Page 89: ...2 17 4 18 1 20 1 21 1 22 2 25 1 26 1 27 1 28 2 30 1 31 2 32 1 36 1 30 2 1 1 16 2 14 1 29 1 15 1 35 1 23 4 24 1 19 1 34 2 33 1 MAGNATECH LIMITED PARTNERSHIP EAST GRANBY CT 06026 USA ROTARY PLATE ASSEM...

Page 90: ...ASHER LOCKING SPLIT X 4 4 PART 18 10970 STANDOFF HEX F F 10 32 X 5 16 SS 1 PART 19 10989 INSERT HELICAL 10 32 X 276 1 PART 20 20118 BEARING BALL 1 8 X 3 8 X 5 32 1 PART 21 20119 BEARING HEIM 1 PART 22...

Page 91: ...TOR PCB ASSEMBLY TRAVEL 427 8 9 MOTOR PCB PINION ASSY WIRE DRIVE 427 8 9 TORCH CABLE ASSEMBLY MODEL 428 WIRE DRIVE ROLL SET 030 WIRE V ROLLER CONCENTRIC V ROLLER ECCENTRIC TRAVEL CONTROL CABLE MODEL 4...

Page 92: ...15 1 18 1 21 1 22 1 24 2 26 1 28 2 29 2 30 2 32 1 8 1 27 3 23 3 13 1 11 1 25 1 16 1 17 1 4 1 19 2 20 2 33 2 19 2 34 2 31 1 1 MAGNATECH LIMITED PARTNERSHIP EAST GRANBY CT 06026 USA WIRE DRIVE ASSEMBLY...

Page 93: ...HIELD EMI PCB COVER 427 8 9 1 PART 17 105601 1 SHIELD EMI HOUSING WIRE DRIVE 428 9 1 PART 18 20118 BEARING BALL 1 8 X 3 8 X 5 32 1 PART 19 20140 BEARING BALL 6MM X 10MM X 3MM 4 PART 20 30139 PULLEY FL...

Page 94: ...7 1 29 5 30 1 31 1 32 4 33 5 34 2 35 2 39 1 40 4 32 1 34 2 11 1 14 1 16 1 17 1 18 1 19 1 28 1 36 4 37 2 33 3 38 2 42 4 1 1 25 3 40 1 33 2 41 2 41 1 41 1 MAGNATECH LIMITED PARTNERSHIP EAST GRANBY CT 06...

Page 95: ...ERTS 1 ASSEMBLY 20 104882 4 MOTOR CLUTCH ASSEMBLY 427 8 9 1 ASSEMBLY 21 11103 SCREW LOHD 10 32 X 1 4 3 PART 22 20161 CAM FOLLOWER 1 2 X 10 32 CROWNED HEX 3 PART 23 20163 JOURNAL BLIND HOLE 13MM 4 PART...

Page 96: ...9 1 14 1 16 1 19 2 20 1 21 1 22 2 25 2 26 1 25 2 17 1 11 1 24 1 10 1 27 1 28 1 3 1 18 2 29 2 30 1 31 2 30 1 23 2 MAGNATECH LIMITED PARTNERSHIP EAST GRANBY CT 06026 USA WELDHEAD ASSEMBLY MODEL 428A R2...

Page 97: ...ARTNERSHIP EAST GRANBY CT 06026 USA WELDHEAD ASSEMBLY MODEL 428A R2 104886 1 Sht 2 of 3 104886 1 PL Rev AA WHEN ATTACHING CHILL BLOCK P N 104667 1 TO THE WELD HEAD APPLY THERMAL COMPOUD P N 3952 IN TH...

Page 98: ...PART 15 3952 COMPOUND THERMAL 1 BULK ITEM 16 5297 PIN DOWEL 1 8 X 1 2 1 PART 17 9583 1 C2 TUBE WIRE GUIDE NYLOTRON 6 06 IN 1 PART 18 M101 02C 12 C SCREW SHC M2 0 X 40 X 12MM 2 PART 19 M101 04C 10 C S...

Page 99: ...ED TO OTHERS FOR MANUFACTURE OR FOR ANY OTHER PURPOSE EXCEPT AS SPECIFICALLY AUTHORIZED IN WRITING BY MAGNATECH LLC A4 429A R 3 Bill of Materials Drawings Part Number Nomenclature 429A Key Sheet Model...

Page 100: ...DHEAD W ENCODERS PART NUMBER DESCRIPTION QTY 5 27 2011 MODEL 429A MAGNATECH LIMITED PARTNERSHIP EAST GRANBY CONNECTICUT 06026 KEY SHEET Rev AA 429A KEY SHEET 104778 33 SPARE PARTS KIT COMPLETE 1 10523...

Page 101: ...DESCRIPTION USED 5630 17 Collet Body Linde 45V44 1 7311 17 Collet Make From Linde 1 7312 Gas Cup 1 8835 Short Back Cup 1 20111 Bearing Roller AGC 1 101385 1 Washer Silicone 1 102408 Misc Screw Packag...

Page 102: ...12 1 13 1 14 1 16 2 17 4 18 1 20 1 21 1 22 1 25 4 26 1 27 2 28 1 30 1 31 1 16 2 1 1 26 2 15 1 24 4 23 1 19 1 29 2 MAGNATECH LIMITED PARTNERSHIP EAST GRANBY CT 06026 USA ROTARY PLATE ASSEMBLY 429 10462...

Page 103: ...9 1 ASSEMBLY 15 104669 1 PLATE ROTARY 429 R3 1 PART 16 10512 PIN DOWEL 3 32 X 3 16 4 PART 17 10909 WASHER LOCKING SPLIT X 4 4 PART 18 10970 STANDOFF HEX F F 10 32 X 5 16 SS 1 PART 19 10989 INSERT HELI...

Page 104: ...TOR PCB ASSEMBLY TRAVEL 427 8 9 MOTOR PCB PINION ASSY WIRE DRIVE 427 8 9 TORCH CABLE ASSEMBLY MODEL 429 WIRE DRIVE ROLL SET 030 WIRE V ROLLER CONCENTRIC V ROLLER ECCENTRIC TRAVEL CONTROL CABLE MODEL 4...

Page 105: ...28 1 29 1 30 5 31 1 32 1 33 4 34 7 37 1 38 2 42 1 43 1 44 1 45 4 37 1 33 1 10 1 18 1 19 1 20 1 35 3 39 4 40 2 41 2 47 4 36 1 37 1 1 1 26 3 45 1 46 2 46 1 46 1 34 2 MAGNATECH LIMITED PARTNERSHIP EAST G...

Page 106: ...OLLOWER 1 2 X 10 32 CROWNED HEX 3 PART 24 20163 JOURNAL BLIND HOLE 13MM 4 PART 25 25033 PIN 303SS 1 4 X 3 4 2 PART 26 35185 C2 WASHER SPRING 3 16 X 3 8 X 015 X 027 3 PART 27 5223 PIN DOWEL 1 16 X 1 4...

Page 107: ...15 1 18 1 21 1 22 1 24 2 26 1 28 2 29 2 30 2 32 1 8 1 27 3 23 3 13 1 11 1 25 1 16 1 17 1 4 1 19 2 20 2 33 2 19 2 34 2 31 1 1 MAGNATECH LIMITED PARTNERSHIP EAST GRANBY CT 06026 USA WIRE DRIVE ASSEMBLY...

Page 108: ...HIELD EMI PCB COVER 427 8 9 1 PART 17 105601 1 SHIELD EMI HOUSING WIRE DRIVE 428 9 1 PART 18 20118 BEARING BALL 1 8 X 3 8 X 5 32 1 PART 19 20140 BEARING BALL 6MM X 10MM X 3MM 4 PART 20 30139 PULLEY FL...

Page 109: ...9 1 14 1 16 1 19 2 20 1 21 1 22 2 25 2 26 1 25 2 17 1 11 1 24 1 10 1 27 1 28 1 3 1 18 2 29 2 30 1 31 2 30 1 23 2 MAGNATECH LIMITED PARTNERSHIP EAST GRANBY CT 06026 USA WELDHEAD ASSEMBLY MODEL 428A R2...

Page 110: ...ARTNERSHIP EAST GRANBY CT 06026 USA WELDHEAD ASSEMBLY MODEL 428A R2 104886 1 Sht 2 of 3 104886 1 PL Rev AA WHEN ATTACHING CHILL BLOCK P N 104667 1 TO THE WELD HEAD APPLY THERMAL COMPOUD P N 3952 IN TH...

Page 111: ...PART 15 3952 COMPOUND THERMAL 1 BULK ITEM 16 5297 PIN DOWEL 1 8 X 1 2 1 PART 17 9583 1 C2 TUBE WIRE GUIDE NYLOTRON 6 06 IN 1 PART 18 M101 02C 12 C SCREW SHC M2 0 X 40 X 12MM 2 PART 19 M101 04C 10 C S...

Page 112: ...TER OR 515 516 PIPEMASTER POWER SUPPLY APPENDIX B THESE DOCUMENTS AND THE CONTAINED INFORMATION HEREIN ARE PROPRIETARY AND ARE NOT TO BE REPRODUCED USED OR DISCLOSED TO OTHERS FOR MANUFACTURE OR FOR A...

Page 113: ...38 10 0 WELD HEAD WIRING DIAGRAM...

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