Magmaweld Monotig 160ip User Manual Download Page 1

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USER MANUAL

KULLANIM KILAVUZU

Monotig 160ip

DC INVERTER TIG WELDING MACHINE

(+90) 444 93 53
magmaweld.com
[email protected]

(+90) 538 927 12 62

TIG KAYNAK İNVERTÖRÜ

Summary of Contents for Monotig 160ip

Page 1: ...USER MANUAL KULLANIM KILAVUZU Monotig160ip DC INVERTERTIGWELDING MACHINE 90 444 93 53 magmaweld com info magmaweld com 90 538 927 12 62 TIG KAYNAK NVERT R EN TR...

Page 2: ...ation oranypartthereof withoutthepriorwrittenauthorisationofMagmaMekatronikMakineSanayiveTicaretA MagmaMekatronikmaymodifytheinformationandtheimageswithoutanypriornotice T mhaklar sakl d r MagmaMekatr...

Page 3: ...Recommendations Connections ForTIGWelding Mains Connection and Switching ON Gas Connections Preparing theTorch Connections Torch Connections Earth Clamp Connections Changing theTungsten Electrode Conn...

Page 4: ...ditions Wear dry and sturdy insulated gloves and working apron Never use wet or damaged gloves and working aprons Do not work alone In case of a danger make sure you have someone for help in your work...

Page 5: ...ing electrically hazardous conditions are present in damp locations or while wearing wet clothing on metal structures such as floors gratings or scaffolds when in cramped positions such as sitting kne...

Page 6: ...workshop Use a suitable filtration system to avoid polluting the environment during discharge If you are working in narrow and confined spaces or if you are welding lead beryllium cadmium zinc coated...

Page 7: ...in your country in order to ensure the necessary transport conditions Electrical equipment should not be repaired by unauthorized persons Errors occurred if failed to do so may result in serious inju...

Page 8: ...ectrical power is supplied from a low voltage power supply There may be potential difficulties in providing electromagnetic compatibility due to radio frequency interference transmitted and emitted in...

Page 9: ...able The housing of the power supply must be connected and a good electrical contact between these two structures has to be provided The recommended routine maintenance of the appliance must be carrie...

Page 10: ...wire supply unit or welding power unit EMF may also disrupt the operation of medical implants materials placed inside the body such as pacemakers Protective measures should be taken for people who car...

Page 11: ...sheets except aluminum for MMA welding of all kinds of stick electrodes up to 4 mm Enhanced professionalTIG controls such as HF start Touch Lift pre gas up slope pulse down slope post gas crater filli...

Page 12: ...zone 1 However the following 4 minutes should be kept idle for the machine cool down zone 2 Single Phase Static Frequency Converter Transformer Rectifier Working Cycle X Covered ElectrodeWelding TIGW...

Page 13: ...Air 7 59 IP23S CE EN60974 1 EN60974 10 150 515x160x312 32 Delayed 10 1 5Accessories PRODUCT CODE PRODUCT CODE STANDARD ACCESSORIES OPTIONAL ACCESSORIES Workpiece Clamp and Cable Electrode Clamp and C...

Page 14: ...tes specified on the product label Suspending operating cycle rates can damage the machine and this may invalidate the warranty Use the fuse that is compliant with your system Tighten the ground wire...

Page 15: ...les Connect the gas regulator to the cylinder make sure that the threading of the gas outlet of the cylinder and the nut of the regulator match Connect one end of gas hose 14 to the gas regulator 12 a...

Page 16: ...the torch Connect theTIG torch plug that you ve prepared to the negative welding socket 5 tightly Screw the gas hose of the torch to the gas outlet 4 Insert the connector pins 17 to the torch control...

Page 17: ...ionsForMMAWelding Switch ON the machine by following the steps 2 3 1 According to the polarity of the electrode to be used insert the electrode holder cable 20 and the earth clamb cable 18 plugs into...

Page 18: ...m Program Selection Button s for selecting the desired program Welding Mode Selection Button s for selecting MMA HF StartTIG andTouch LiftTIG modes When MMA mode is selected its LED 6 lights WhenTouch...

Page 19: ...While LED is on the desired value is adjusted by turning the multifunc tional knob Final Current LED s selected by pushing multifunctional knob While LED is on the desired value is adjusted by turning...

Page 20: ...0 10 sec 1 sec 16 Up SlopeTime Base Current Down SlopeTime Post Gas FlowTime 0 1 10 sec 30 160 A 0 1 10 sec 0 23 sn 1 sec 40 A 1 sec 2 sec 18 20 23 25 Start Current Main Current Frequency Final Curre...

Page 21: ...s the torch trigger is kept pushed After releasing the trigger current decreases according to down slope time adjustment and reaches to final current after post gas flow period the operation ends 3 3...

Page 22: ...on In this case main current 19 base current 20 and the Pulse frequency 21 should be adjusted by the multifunction knob 1 welding current changes between main current and base current in the adjusted...

Page 23: ...machine doesn t weld machine maybe overheated and stopped for auto protection due to overheat Hot weather or working in high current values for long time may cause this Let the machine on for a while...

Page 24: ...nic Card E502A 1 Welding Socket E502A 1 Hall Effect Sensor 300A Hall Effect Rotary Encoder ON OFF Switch Electronic Card E201B 2TIG Handle Monotig E201B 02 Fan Control Panel M1 Control Panel Electroni...

Page 25: ...EN www magmaweld com Monotig 160ip 25 USER MANUAL KULLANIM KILAVUZU ANNEX 2 ELECTRICAL DIAGRAM Annex 2 Electrical Diagram...

Page 26: ...a Tor Ba lant lar Topraklama Pensesi Ba lant lar Tungsten Elektrodu De i tirme rt l Elektrod Kayna in Ba lant lar KULLANIM B LG LER Kullan c Aray z TIG E risi Men Yap s TIG Kayna Y ntemi TIG Kayna Mod...

Page 27: ...Kuruvesa lamizolasyonlueldivenvei nl giyin Islakyadahasarg rm eldivenvei nl klerini kesinlikle kullanmay n Yanl z ba n za al may n Bir tehlike durumunda al t n z ortamda haber verebilece iniz birinin...

Page 28: ...tal par alardan ve k v lc mlardan koruyun zolasyonsuz plak kablolar l mc l tehlike yarat r T m kablolar olas hasarlara kar s k s k kontrol edin Hasarl ya da izolasyonsuz bir kablo tespit edildi inde d...

Page 29: ...asyon sistemi kullan n Dar ve kapal alanlarda al yorsan z veya kur un berilyum kadmiyum inko kapl ya da boyal malzemelerinkayna n yap yorsan z yukar daki nlemlereilaveolaraktemizhavasa layanmaskeler k...

Page 30: ...den olabilir Gaz devresi elemanlar bas n alt nda al maktad r yetkisiz ki iler taraf ndan verilen servisler sonucunda patlamalar olabilir kullan c lar ciddi ekilde yaralanabilir Makinan n ve yan biriml...

Page 31: ...c n al ak gerilim ebekeden sa land meskun mahallerde kullan m amac yla retilmemi tir Bu gibi yerlerde iletilen ve yay lan radyo frekans parazitlerinden dolay elektromanyetik uyumlulu u sa lamakla ilg...

Page 32: ...g kayna n n mahfazas ba l olmal ve bu iki yap aras nda iyi bir elektriksel temas sa lanmal d r Cihaz n tavsiye edilen rutin bak mlar yap lmal d r Cihaz kullan mdayken kaportan n t m kapaklar kapal ve...

Page 33: ...nitesini ta rken kaynak yap lmamal d r EMF ayr ca kalp pilleri gibi t bbi implantlar n v cut i ine yerle tirilen madde al mas n bozabilir T bbi implantlar olan ki iler i in koruyucu nlemler al nmal d...

Page 34: ...lanabilir ve i e g re se ilerek t pa t p ayn kayna yeniden elde etme imkan n verir Ak m s re program ayarlar dijital g stergelerden izlenir Monotig 160ip 160 V ila 240 V aras nda 50 60 Hz ebeke gerili...

Page 35: ...unun ilk 6 dakikas nda hi durmadan kaynak yapabilir 1 b lgesi Ancak bunu takip eden 4 dakika makine so umasi i in bo ta bekletilmelidir 2 b lgesi Tek Fazl Statik Frekans evirici Transformat r Do rultu...

Page 36: ...DU R N KODU 1 5Aksesuarlar STANDART AKSESUARLAR OPS YONEL AKSESUARLAR Topraklama Pensesi ve Kablosu Elektrod Pensesi ve Kablosu LavaTIG 40W 4m Su So utmal TIGTorcu Su So utma nitesi CSP 40 TIG Aksesua...

Page 37: ...emme sistemi kullan n Kapal mekanlarda kaynak duman ve gaz soluma riski varsa solunum aparatlar kullan n r n etiketinde belirtilen al ma evrimi oranlar na uyun al ma evrimi oranlar n s kl kla asmak m...

Page 38: ...t p vanas n 13 bir s re a k tutarak olas tortu ve partik llerin d ar at lmas n sa lay n Gaz reg lat r n 12 gaz t p ne ba lay n gaz t p n n gaz k ndaki vida di i ile reg lat r n somununun rt t nden em...

Page 39: ...az rlam oldu unuzTIG torcunu eksi kutuplu sokete 5 sokup sa a evirerek iyice s k n Torcun gaz giri ini makinenin n panelinde yer alan gaz k na 4 vidalay n Konnekt r primlerini 17 tak n tetik kontrol b...

Page 40: ...3 1 de basamaklar takip ederek makineyi al t r n Elektrod pensesi kablosunun fi ini 25 ve topraklama pensesi kablosunun fi ini 23 kullan lacak elektroda ve elektrodun reticisinin tavsiye etti i kutup...

Page 41: ...am numaras n g sterir Dijital Se im D mesi stenilen program se mek i in kullan l r Kaynak Modu Se im D mesi rt l Elektrod kayna HF tutu turmal TIG kayna ve Dokundurma Ba latmal TIG kayna modlar ndan b...

Page 42: ...fonksiyonlu d meye basarak se ilir LED yand nda ok fonksiyonlu d me sa ve sol y nde evrilerek alt ak m istenen de ere ayarlan r Biti Ak m Ayar LEDi ok fonksiyonlu d meye basarak se ilir LED yand nda o...

Page 43: ...ibidir n Gaz S resi 0 10 sn 1 sn 16 Ba lang Rampa S resi Alt Ak m Biti Rampa S resi Son Gaz S resi 0 1 10 sn 30 160 A 0 1 10 sn 0 23 sn 1 sn 40 A 1 sn 2 sn 18 20 23 25 Ba lang Ak m st Ak m Frekans Bit...

Page 44: ...psayan 10 i program makinenin haf zas nda tutulur ve kullan c taraf ndan ayarlanarak tekrarlanan i ler i in kullan l r Makine ilk kez al t r ld nda t m parametreler yukar daki tabloda belirtilmi olan...

Page 45: ...birini DC modunda kullanmak i in DCTIG PULSE li DCTIG se im d mesi 13 ile DC modunu se meniz yeterlidir Kaynak i lemi st ak mda ger ekle ecektir PuntaKonumuTIGKayna PULSE liDCTIG DCTIG 4StrokeTIGTrig...

Page 46: ...ne a r s nm ve termostat korumaya ge mi olabilir Havadaki y ksek s cakl k ya da y ksek amper de erlerinde uzun s re kaynak yapm olman z a r s nman n muhtemel sebepleridir Fan n makineyi so ut mas i in...

Page 47: ...tE502A 1 Kaynak Prizi E502A 1 Hall Effect Sensor 300A Hall Effect Potans D mesi A ma Kapama Anahtar ElektronikKartE201B 2TIG Ta ma Kolu Monotig E201B 02 Fan Membran Panel Kontrol Paneli M1 Control Pan...

Page 48: ...48 www magmaweld com USER MANUAL KULLANIM KILAVUZU TR Monotig 160ip EK 2 DEVRE EMASI Ek 2 Devre emas...

Page 49: ...160 p 160Amp 30 TIG Kaynak Mak nes EN IEC 60974 1 2018 EN 60974 10 2014 EMC D rect ve 2014 30 EU LVD D rect ve 2014 35 EU MeettherequirementsoftheEuropeanDirective GerekliliklerKar lananAvrupaDirekti...

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Page 52: ...93 53 magmaweld com info magmaweld com MALAT I F RMA Organize Sanayi B lgesi 5 K s mYal n zaras Caddesi No 1 45030 MAN SA T rkiye T 90 236 226 27 28 Made inT RK YE 28 01 2021 UM_MONOTP160_052011_01202...

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