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CooLift
®
CHANGING AXLE
TOOLS NEEDED:
THREE SPACER BLOCKS (4” x 4” x 24” WOODEN BLOCKS)
PAIR OF PLIERS
5mm ALLEN WRENCH
5/16” ALLEN WRENCH
TAPE MEASURE
Note: It is important to keep the CooLift upright at all times.
1) Place the CooLift on a pair of spacer blocks positioned on each side of the center wheel such that
the front most block is directly under the front hydraulic cylinder and the rear most block is directly
under the rear hydraulic cylinder.
2) Disengage the holding brake.
3) Raise the deck by pressing the up switch until fully extended.
4) Position a spacer block between the deck and the base of the cart.
5) Turn off main power switch.
6) Remove both brake calipers (J) by taking out the caliper mounting screws (H) using the 5mm
Allen wrench and place them on the deck. NOTE: Do not engage the brake lever while the brake
calipers are off the cart.
7) Pull both cotter pins (D) at each end of the axle using the pair of pliers and slide off the retaining
washers (F).
8) Slide the wheels (E) off each end of the axle taking care to set them down on the side opposite the
brake disc to prevent damage to the disc (G).
9) Loosen the four axle retaining screws (C) - two on each side - located directly below the axle
within the axle clamp block (B) using the 5/16” Allen wrench.
10) Slide out the axle (A) to be replaced.
11) Position the new axle (A) within the axle mount, center it within the frame by measuring the length
of each side that extends from the frame with the tape measure to be sure the axle is centered
and tighten the four axle retaining screws (C) using the 5/16” Allen wrench.
12) Slide each of the wheels on the axle such that the side with the brake disc is positioned next to the
CooLift side rails (I).
13) Slide a retaining washer (F) on each side and insert the cotter pins (D).
14) Position the calipers (J) within the caliper mounts and lightly hand tighten the mounting screws
(H). NOTE: Do not use the wrench on them until the calipers have been aligned or damage to the
brake disc could result.
15) With the caliper mounting screws (H) lightly hand tightened, engage the holding brake to correctly
position the caliper orientation to the brake disc. Then the bolts may be tightened using the 5mm
Allen wrench.
