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-25- 

Operating method 

  

 

Set  the  cutting  depth  and  cutting  angle  on  the 
machine. 

 

Place the machine on the start of the FLEXI rail 
such that the guide elements 1 (Figure. 4) of the 

rail engage in the base plate groove. 

 

Turn  on  the  machine  and  push  it  evenly  in  the 

direction of the cut. 

  

 

Do not clean the FLEXI rail with 
solvents. Non-skid coating may get 
damaged. 

  

5.7

 

Sawing shadow gaps 

The minimum shadow gap width is: 

if used without parallel stop 13 mm (33/64 in.) 

if  used  with  parallel  stop  14  mm  (35/64  in.)  (at 

cutting depth of 0 - 32 mm / 0 – 1 ¼ in.) 

if  used  with  parallel  stop  18  mm  (45/64  in.)  (at 

cutting depth of 32 - 42 mm / 1 ¼ - 1 21/32 in.) 

  

 

Set the required cutting depth. 

 

Retract the retractable saw guard with the lever 
2  (Fig.  3)  and  set  the  machine  onto  the  first 

fitted workpiece. 

 

Switch  on  the  machine  and  push  the  machine 
evenly in cutting direction, in addition using the 

extraction device. 

  

5.8

 

Sawing with the parallel stop 

When making parallel cuts, the parallel guide fence 4 
(Fig. 1) serves to saw parallel to an already existing 
edge. The guide fence can be attached to the left or 
right of the  machine. The cutting  range on the right-
hand  side  amounts  to  approx.  65  mm  (  2  9/16  in.  ) 
and on the left-hand side to approx. 250 mm ( 9 27/32 
in. ). 

  

 

Once you have unfastened the wing screws you 
can adjust the cutting width 9 (Fig. 2) by moving 

the  guide  fence  accordingly  and  afterwards 

retightening the wing screws. 

  

Additionally,  the  parallel  limit  stop  can  also  be  used 
as  double  support  to  improve  machine  guidance  by 
simply turning it around (guide face for the workpiece 
edge is pointing upwards). Now the machine can be 

guided along a lath fastened on the workpiece. 

  

5.9

 

Sawing according to tracings 

The  base  plate  is  equipped  with  a  tracing  edge  10 
(Fig. 3) both for straight cuts and for bevel cuts. This 
tracing  edge  corresponds  to  the  saw  blade's  inside. 
For bevel cuts, the tracing can be viewed through the 

opening on the left-hand side of the upper saw guard. 

  

 

Hold the machine by its handles and place the 
front part of its base plate onto the workpiece. 

 

Switch on the machine and evenly advance the 

machine in cutting direction. 

 

when the cut is completed, switch off the saw by 

releasing the switch trigger 2 (Fig. 1). 

  

6

 

Service and maintenance 

 

Danger 
Pull the power plug during all 

service work. 

  

MAFELL  machines  are  designed  to  be  low  in 

maintenance. 

  

The ball bearings used are greased for life. When the 
machine has been in operation for a longer period of 
time,  we  recommend  to  hand  the  machine  in  at  an 
authorised  MAFELL  customer  service  shop  for 

inspection. 
Only use our special grease, order No. 049040 (1 kg 

tin) for all greasing points. 

  

6.1

 

Storage 

If the machine is not used for a longer period of time, 
it has to be carefully cleaned. Spray bright metal parts 

with a rust inhibitor. 

  

Summary of Contents for KSP 40 Flexistem

Page 1: ...triques d incendies et ou de blessures graves Conservez toutes les consignes et instructions pour pouvoir les relire à tout moment AVVERTENZA Leggere tutte le avvertenze di sicurezza e le istruzioni La mancanza del rispetto delle avvertenze di sicurezza e delle istruzioni possono causare scossa elettrica incendio e o gravi lesioni Conservare tutte le avvertenze di sicurezza e le istruzioni per il ...

Page 2: ... 3 ...

Page 3: ......

Page 4: ......

Page 5: ... Setting Adjustment 23 4 1 Mains connection 23 4 2 Chip extraction 23 4 3 Saw blade selection 23 4 4 Saw blade change 23 4 5 Riving knife splitter 23 5 Operation 23 5 1 Initial operation 23 5 2 Switching on and off 24 5 3 Cutting depth adjustment 24 5 4 Setting for bevel cuts 24 5 5 Plunge cuts 24 5 6 Sawing with FLEXI rail 24 5 7 Sawing shadow gaps 25 5 8 Sawing with the parallel stop 25 5 9 Sawi...

Page 6: ...rer s data MAFELL AG Beffendorfer Straße 4 D 78727 Oberndorf Neckar Phone 49 0 7423 812 0 Fax 49 0 7423 812 218 2 2 Machine identification All details required for machine identification are available on the attached rating plate Protection class II CE symbol to document compliance with the basic safety and health requirements according to Appendix I of the Machinery Directive For EU countries onl...

Page 7: ...3 16 in KSS 300 Universal motor radio and TV interference suppressed 230 V 50 Hz 110 V 50 Hz Power input nominal load 900 W 1000 W Current at nominal load 4 1 A 9 1 A Saw blade speed during idling 8800 rpm Saw blade speed at normal load 6500 rpm 5690 rpm Cutting depth 0º 45º 42 29 mm 1 21 32 1 9 64 in Tilting saw unit 0 45º Saw blade diameter max min 120 112 mm 4 23 32 4 13 32 in Largest thickness...

Page 8: ...heless suitable for providing the machine user with an improved assessment of the hazard and risk 2 5 Vibration specifications The typical hand arm vibration is less than 2 5 m s2 2 6 Scope of supply Portable circular saw KSP 40 Flexistem complete with 1 carbide tipped circular saw blade Ø 120 mm 24 teeth 1 riving knife splitter thickness 1 2 mm 3 64 in 1 hose connector 1 parallel stop 1 service t...

Page 9: ...ase plate Touching the part of the saw blade that protrudes below the workpiece when cutting Touching of turning parts from the side saw blade clamping flange and flange screw Machine backlash if the blade gets stuck in the workpiece Breakage of the saw blade and risk of the blade or pieces of the blade being hurled away Touching live parts with the housing open and the mains plug not removed Hear...

Page 10: ...w steady in the workpiece until the saw blade stands completely still Never try to remove the saw from the workpiece or to pull it backwards while the saw blade is still moving or while a backlash could occur If you would like to restart a saw that is stuck in the workpiece centre the saw blade in the saw slit and check whether the saw teeth are stuck in the workpiece Support large plates to reduc...

Page 11: ... in x 20 mm 40 teeth For cuts in laminate HM circular saw blade Ø 120 x 1 8 x 20 mm 4 x 5 64 in x 20 mm 40 trapezoidal teeth Order No see special accessories 4 4 Saw blade change Danger Pull the power plug during all service work Press the locking bolt 8 Fig 2 Using the Allen key 3 brackets Fig 1 unfasten the flange screw 8 Fig 3 counter clockwise remove the screw as well as the front clamping fla...

Page 12: ...clamping lever 5 Fig 1 Reset the plunge lever 6 Fig 2 Open the retractable saw guard with the lever 2 Fig 3 so that the machine can be placed onto the workpiece to be processed The saw blade is now running freely above the material and can be aligned for tracing Press the plunge lever 6 Fig 2 downwards so that the saw blade plunges vertically into the workpiece The plunging depth can be read from ...

Page 13: ...e cutting width 9 Fig 2 by moving the guide fence accordingly and afterwards retightening the wing screws Additionally the parallel limit stop can also be used as double support to improve machine guidance by simply turning it around guide face for the workpiece edge is pointing upwards Now the machine can be guided along a lath fastened on the workpiece 5 9 Sawing according to tracings The base p...

Page 14: ...achine overloaded Switch machine off and on again Reduce feed speed at 230 V The speed decreased during cutting Excessive feed Reduce feed Blunt saw blade Sharpen or replace saw blade at 110 120 V Machine stops while cutting is in process Mains failure Check mains back up fuses Machine overloaded Reduce feed speed Saw blade jams as the machine is advanced Feed rate too fast Reduce feed speed Blunt...

Page 15: ...bide Ø 120 x 1 8 x 20 mm 40 teeth laminate Order No 092578 FLEXI rail FX 140 cpl Order No 204372 Accessories for FLEXI rail Screw clamp Order No 093281 Extraction device S 50 M Order No 915901 Extraction device S 25 M Order No 919710 Suction device S 25 L Order No 919715 Extraction device S 35 M Order No 919701 guiding device S Order No 208169 9 Exploded drawing and spare parts list The correspond...

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