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Do not use: 

Cracked and misshapen saw blades. 

Saw  blades  made  of  high  speed  steel  (HSS  saw 

blades). 

Blunt  saw  blades  as  they  impose  an  excessive 

load on the motor. 

Saw  blades  with  a  base  body  with  a  thickness 
greater than, or a cutting width (setting) less than, 

the thickness of the riving knife / splitter. 

Saw  blades  which  are  not  suitable  for  the  saw 
blade's idling speed. 

  

Instructions  on  the  use  of  personal  protective 
equipment: 

Always wear ear protectors during work. 

Always where a dust mark during work. 

  

Instructions on operation: 

Do not reach with your hands into the sawing area 
and  do  not  touch  the  saw  blade.  With  your  other 
hand,  support  the  supplementary  handle  or  the 

motor casing. 

Do not reach under the workpiece. 

Adapt the cutting depth to the workpiece thickness. 

Never support the workpiece in your hand or over 
your  leg.  Secure  the  workpiece  against  a  sturdy 

support. 

Only  hold  the  device  by  its  isolated  handle 
surfaces when carrying out work during which the 
cutting  tool  could  hit  hidden  power  cables  or  its 

own connection cable. 

Always use a limit stop or a straight edge guide for 

longitudinal cutting. 

Always  use  tools  of  the  correct  size  and  with 
matching  mounting  hole  (e.g.  star-shaped  or 

round). 

Never  use  damaged  or  incorrect  saw  blade 

washers or screws. 

Hold the saw with both hands and bring your arms 
into  a  position  where  you  are  able  to  resist  the 
backlash  forces.  Always  keep  to  the  side  of  the 
saw blade. Never bring the saw blade in line with 

your body. 

If the saw blade jams  or sawing is interrupted for 
another reason, release the on/off switch and keep 
the  saw  steady  in  the  workpiece  until  the  saw 
blade stands completely still. Never try to remove 

the saw from the workpiece or to pull it backwards 
while  the  saw  blade  is  still  moving  or  while  a 

backlash could occur. 

If you would like to restart a saw that is stuck in the 
workpiece, centre the saw blade in the saw slit and 
check  whether  the  saw  teeth  are  stuck  in  the 

workpiece. 

Support large plates to reduce the risk of backlash 

caused by a jammed saw blade. 

Do not use any blunt or damaged saw blades. 

Before  starting  to  saw,  tighten  the  cutting  depth 

and cutting angle adjustments. 

Be especially careful when making  a  “plunge cut“ 

into a concealed area, e.g. into an existing wall. 

Prior  to  every  use,  check  whether  the  lower  saw 
guard is closing properly. Do not use the saw if the 
lower  saw  guard  is  not  freely  movable  and  does 
not close immediately. Never clamp or tie down the 

lower saw guard in an open position. 

Check the function of the spring for the lower saw 
guard. Have the device serviced if lower saw guard 

and spring do not work properly. 

Only  manually  open  the  lower  saw  guard  for 
special  cuts,  such  as  "plunge  and  angle  cuts". 
Open  the  lower  saw  guard  using  the  retracting 
lever  and  release  the  lever  as  soon  as  the  saw 

blade has penetrated the workpiece. 

Do not place the saw on the work bench or on the 
floor without the lower saw guard covering the saw 

blade. 

Use  the  saw  blade  matching  the  riving 
knife/splitter. 

Adjust  the  riving  knife/splitter  as  described  in  the 

operating instructions. 

Always  use  the  riving  knife/splitter  except  for 

"plunge cuts". 

For the riving knife/splitter to function, it has to be 

located in the saw slit. 

Never  operate  the  saw  with  bent  riving 

knife/splitter. 

Examine  the  workpiece  for  foreign  objects.  Never 

attempt to cut into nails or other metal objects. 

  

Summary of Contents for KSP 40 Flexistem

Page 1: ...triques d incendies et ou de blessures graves Conservez toutes les consignes et instructions pour pouvoir les relire à tout moment AVVERTENZA Leggere tutte le avvertenze di sicurezza e le istruzioni La mancanza del rispetto delle avvertenze di sicurezza e delle istruzioni possono causare scossa elettrica incendio e o gravi lesioni Conservare tutte le avvertenze di sicurezza e le istruzioni per il ...

Page 2: ... 3 ...

Page 3: ......

Page 4: ......

Page 5: ... Setting Adjustment 23 4 1 Mains connection 23 4 2 Chip extraction 23 4 3 Saw blade selection 23 4 4 Saw blade change 23 4 5 Riving knife splitter 23 5 Operation 23 5 1 Initial operation 23 5 2 Switching on and off 24 5 3 Cutting depth adjustment 24 5 4 Setting for bevel cuts 24 5 5 Plunge cuts 24 5 6 Sawing with FLEXI rail 24 5 7 Sawing shadow gaps 25 5 8 Sawing with the parallel stop 25 5 9 Sawi...

Page 6: ...rer s data MAFELL AG Beffendorfer Straße 4 D 78727 Oberndorf Neckar Phone 49 0 7423 812 0 Fax 49 0 7423 812 218 2 2 Machine identification All details required for machine identification are available on the attached rating plate Protection class II CE symbol to document compliance with the basic safety and health requirements according to Appendix I of the Machinery Directive For EU countries onl...

Page 7: ...3 16 in KSS 300 Universal motor radio and TV interference suppressed 230 V 50 Hz 110 V 50 Hz Power input nominal load 900 W 1000 W Current at nominal load 4 1 A 9 1 A Saw blade speed during idling 8800 rpm Saw blade speed at normal load 6500 rpm 5690 rpm Cutting depth 0º 45º 42 29 mm 1 21 32 1 9 64 in Tilting saw unit 0 45º Saw blade diameter max min 120 112 mm 4 23 32 4 13 32 in Largest thickness...

Page 8: ...heless suitable for providing the machine user with an improved assessment of the hazard and risk 2 5 Vibration specifications The typical hand arm vibration is less than 2 5 m s2 2 6 Scope of supply Portable circular saw KSP 40 Flexistem complete with 1 carbide tipped circular saw blade Ø 120 mm 24 teeth 1 riving knife splitter thickness 1 2 mm 3 64 in 1 hose connector 1 parallel stop 1 service t...

Page 9: ...ase plate Touching the part of the saw blade that protrudes below the workpiece when cutting Touching of turning parts from the side saw blade clamping flange and flange screw Machine backlash if the blade gets stuck in the workpiece Breakage of the saw blade and risk of the blade or pieces of the blade being hurled away Touching live parts with the housing open and the mains plug not removed Hear...

Page 10: ...w steady in the workpiece until the saw blade stands completely still Never try to remove the saw from the workpiece or to pull it backwards while the saw blade is still moving or while a backlash could occur If you would like to restart a saw that is stuck in the workpiece centre the saw blade in the saw slit and check whether the saw teeth are stuck in the workpiece Support large plates to reduc...

Page 11: ... in x 20 mm 40 teeth For cuts in laminate HM circular saw blade Ø 120 x 1 8 x 20 mm 4 x 5 64 in x 20 mm 40 trapezoidal teeth Order No see special accessories 4 4 Saw blade change Danger Pull the power plug during all service work Press the locking bolt 8 Fig 2 Using the Allen key 3 brackets Fig 1 unfasten the flange screw 8 Fig 3 counter clockwise remove the screw as well as the front clamping fla...

Page 12: ...clamping lever 5 Fig 1 Reset the plunge lever 6 Fig 2 Open the retractable saw guard with the lever 2 Fig 3 so that the machine can be placed onto the workpiece to be processed The saw blade is now running freely above the material and can be aligned for tracing Press the plunge lever 6 Fig 2 downwards so that the saw blade plunges vertically into the workpiece The plunging depth can be read from ...

Page 13: ...e cutting width 9 Fig 2 by moving the guide fence accordingly and afterwards retightening the wing screws Additionally the parallel limit stop can also be used as double support to improve machine guidance by simply turning it around guide face for the workpiece edge is pointing upwards Now the machine can be guided along a lath fastened on the workpiece 5 9 Sawing according to tracings The base p...

Page 14: ...achine overloaded Switch machine off and on again Reduce feed speed at 230 V The speed decreased during cutting Excessive feed Reduce feed Blunt saw blade Sharpen or replace saw blade at 110 120 V Machine stops while cutting is in process Mains failure Check mains back up fuses Machine overloaded Reduce feed speed Saw blade jams as the machine is advanced Feed rate too fast Reduce feed speed Blunt...

Page 15: ...bide Ø 120 x 1 8 x 20 mm 40 teeth laminate Order No 092578 FLEXI rail FX 140 cpl Order No 204372 Accessories for FLEXI rail Screw clamp Order No 093281 Extraction device S 50 M Order No 915901 Extraction device S 25 M Order No 919710 Suction device S 25 L Order No 919715 Extraction device S 35 M Order No 919701 guiding device S Order No 208169 9 Exploded drawing and spare parts list The correspond...

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