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5.2

 

Switching on and off 

 

Switching on: First press the switch-on lock 1 

(Fig. 1) and then press the switch trigger 2. 

 

Switching off: To switch off, release the switch 

trigger.  

  

5.3

 

Cutting depth adjustment 

The cutting depth is continuously variable between 0 

and 42 mm. 

  

Proceed as follows: 

 

Unfasten the clamping lever 5 (Fig. 1). 

 

Set  the  cutting  depth  with  the  plunge  lever  6 

(Fig. 2). 

 

The  cutting  depth  can  be  read  off  the  scale  2 
(Fig. 5) on the cover. Zone 1 on the plunge lever 
with the red background serves as indicator for 

this purpose. 

 

Retighten the clamping lever. 

  

 

Always set the cutting depth 
approx. 2 to 5 mm (5/64 to 13/64 
in.) larger than the material 

thickness to be cut.  

  

5.4

 

Setting for bevel cuts 

For bevel cuts, the saw unit can be set to any angle 
between 0 and 45°. 

  

 

Unfasten the wing screws 10 (Fig. 2). 

 

Adjust  the  angle  according  to  the  scale  on  the 

segment for tilting. 

 

Afterwards, tighten the wing screws 10. 

  

5.5

 

Plunge cuts 

 

Danger 
Risk of backlash during plunge 
cuts! Prior to plunging, place the 
machine with the rear edge of its 
base plate against a limit stop 
fastened on the workpiece. Keep a 
firm hold on the machine handle 
during plunging and push the saw 

lightly forward! 

  

 

Release the clamping lever 5 (Fig. 1). 

 

Reset the plunge lever 6 (Fig. 2). 

 

Open the retractable saw guard with the lever 2 
(Fig. 3), so that the machine can be placed onto 
the workpiece to be processed. The saw blade 
is  now  running  freely  above  the  material  and 

can be aligned for tracing. 

 

Press the plunge lever 6 (Fig. 2) downwards, so 
that  the  saw  blade  plunges  vertically  into  the 
workpiece. The plunging depth can be read from 
scale 2 (Fig. 5). The riving knife / splitter swings 
up  and  away  when  the  blade  enters  the 
workpiece.  As  soon  as  the  slit  behind  the  saw 
blade is cleared during the forward motion of the 
machine,  the  riving  knife  reverts  to  its  normal 

position. 

  

5.6

 

Sawing with FLEXI rail 

 

Danger 
The support rail is pretensioned 
and may snap open in an 
uncontrolled manner - risk of injury. 
It should therefore be securely held 
with both hands during opening 

and closing. 

  

Initial operation 
Trim  the  splinter  guard  4  (Fig.  4)  before  initial 

operation: 

  

 

Place the FLEXI rail on a flat support. 

 

Set the cutting depth to approx. 3 mm ( 1/8 in. ) 

and the angle scale to 0°. 

 

Turn  on  the  machine  and  push  it  evenly  in  the 

direction of the cut. 

  

The resulting cut edge on the splinter guard serves as 
tracing edge for straight cuts and bevel cuts. 

  

 

Place the FLEXI rail onto the workpiece. Knock 

against the workpiece and align it on the tracing. 

  

So as to fix the FLEXI rail, tighten the two clamping 
claws 1 (Fig. 6) with the screw clamps. 

Summary of Contents for KSP 40 Flexistem

Page 1: ...triques d incendies et ou de blessures graves Conservez toutes les consignes et instructions pour pouvoir les relire à tout moment AVVERTENZA Leggere tutte le avvertenze di sicurezza e le istruzioni La mancanza del rispetto delle avvertenze di sicurezza e delle istruzioni possono causare scossa elettrica incendio e o gravi lesioni Conservare tutte le avvertenze di sicurezza e le istruzioni per il ...

Page 2: ... 3 ...

Page 3: ......

Page 4: ......

Page 5: ... Setting Adjustment 23 4 1 Mains connection 23 4 2 Chip extraction 23 4 3 Saw blade selection 23 4 4 Saw blade change 23 4 5 Riving knife splitter 23 5 Operation 23 5 1 Initial operation 23 5 2 Switching on and off 24 5 3 Cutting depth adjustment 24 5 4 Setting for bevel cuts 24 5 5 Plunge cuts 24 5 6 Sawing with FLEXI rail 24 5 7 Sawing shadow gaps 25 5 8 Sawing with the parallel stop 25 5 9 Sawi...

Page 6: ...rer s data MAFELL AG Beffendorfer Straße 4 D 78727 Oberndorf Neckar Phone 49 0 7423 812 0 Fax 49 0 7423 812 218 2 2 Machine identification All details required for machine identification are available on the attached rating plate Protection class II CE symbol to document compliance with the basic safety and health requirements according to Appendix I of the Machinery Directive For EU countries onl...

Page 7: ...3 16 in KSS 300 Universal motor radio and TV interference suppressed 230 V 50 Hz 110 V 50 Hz Power input nominal load 900 W 1000 W Current at nominal load 4 1 A 9 1 A Saw blade speed during idling 8800 rpm Saw blade speed at normal load 6500 rpm 5690 rpm Cutting depth 0º 45º 42 29 mm 1 21 32 1 9 64 in Tilting saw unit 0 45º Saw blade diameter max min 120 112 mm 4 23 32 4 13 32 in Largest thickness...

Page 8: ...heless suitable for providing the machine user with an improved assessment of the hazard and risk 2 5 Vibration specifications The typical hand arm vibration is less than 2 5 m s2 2 6 Scope of supply Portable circular saw KSP 40 Flexistem complete with 1 carbide tipped circular saw blade Ø 120 mm 24 teeth 1 riving knife splitter thickness 1 2 mm 3 64 in 1 hose connector 1 parallel stop 1 service t...

Page 9: ...ase plate Touching the part of the saw blade that protrudes below the workpiece when cutting Touching of turning parts from the side saw blade clamping flange and flange screw Machine backlash if the blade gets stuck in the workpiece Breakage of the saw blade and risk of the blade or pieces of the blade being hurled away Touching live parts with the housing open and the mains plug not removed Hear...

Page 10: ...w steady in the workpiece until the saw blade stands completely still Never try to remove the saw from the workpiece or to pull it backwards while the saw blade is still moving or while a backlash could occur If you would like to restart a saw that is stuck in the workpiece centre the saw blade in the saw slit and check whether the saw teeth are stuck in the workpiece Support large plates to reduc...

Page 11: ... in x 20 mm 40 teeth For cuts in laminate HM circular saw blade Ø 120 x 1 8 x 20 mm 4 x 5 64 in x 20 mm 40 trapezoidal teeth Order No see special accessories 4 4 Saw blade change Danger Pull the power plug during all service work Press the locking bolt 8 Fig 2 Using the Allen key 3 brackets Fig 1 unfasten the flange screw 8 Fig 3 counter clockwise remove the screw as well as the front clamping fla...

Page 12: ...clamping lever 5 Fig 1 Reset the plunge lever 6 Fig 2 Open the retractable saw guard with the lever 2 Fig 3 so that the machine can be placed onto the workpiece to be processed The saw blade is now running freely above the material and can be aligned for tracing Press the plunge lever 6 Fig 2 downwards so that the saw blade plunges vertically into the workpiece The plunging depth can be read from ...

Page 13: ...e cutting width 9 Fig 2 by moving the guide fence accordingly and afterwards retightening the wing screws Additionally the parallel limit stop can also be used as double support to improve machine guidance by simply turning it around guide face for the workpiece edge is pointing upwards Now the machine can be guided along a lath fastened on the workpiece 5 9 Sawing according to tracings The base p...

Page 14: ...achine overloaded Switch machine off and on again Reduce feed speed at 230 V The speed decreased during cutting Excessive feed Reduce feed Blunt saw blade Sharpen or replace saw blade at 110 120 V Machine stops while cutting is in process Mains failure Check mains back up fuses Machine overloaded Reduce feed speed Saw blade jams as the machine is advanced Feed rate too fast Reduce feed speed Blunt...

Page 15: ...bide Ø 120 x 1 8 x 20 mm 40 teeth laminate Order No 092578 FLEXI rail FX 140 cpl Order No 204372 Accessories for FLEXI rail Screw clamp Order No 093281 Extraction device S 50 M Order No 915901 Extraction device S 25 M Order No 919710 Suction device S 25 L Order No 919715 Extraction device S 35 M Order No 919701 guiding device S Order No 208169 9 Exploded drawing and spare parts list The correspond...

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