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2.7

 

Safety devices 

 

Danger 
These devices are required for the 
machine's safe operation and may 
not be removed or rendered 

inoperative. 

  

The  machine  is  equipped  with  the  following  safety 
devices: 

  

Upper stationary saw guard 

Lower retractable saw guard 

Large base plate 

Handles 

Riving knife / splitter 

Index mechanism and brake 

Hose connector 

  

2.8

 

Use according to intended purpose 

The KSP 40 Flexistem / KSS 300 is exclusively suited 
for longitudinal and cross cutting of solid wood. 
Panel materials such as chip board, core board  and 
medium  density  fibre  board  can  also  be  processed. 
Use approved saw blades according to EN 847-1. 

  

Any  other  use  than  described  above  is  not 
permissible.  The  manufacturer  cannot  be  held  liable 

for any damage arising from such other use. 
So  as  to  use  the  machine  as  intended,  comply  with 
the  operating,  maintenance  and  repair  instructions 

specified by Mafell. 

  

2.9

 

Residual risks 

 

Danger 
Even if used in accordance with its 
intended purpose and despite 
conforming with the safety 
instructions, residual risks caused 
by the intended use will always 

remain. 

  

Touching  the  saw  blade  in  the  vicinity  of  the 
starting aperture below the base plate. 

Touching the part of the saw blade that protrudes 

below the workpiece when cutting. 

Touching of turning parts from the side: saw blade, 

clamping flange and flange screw. 

Machine  backlash  if  the  blade  gets  stuck  in  the 

workpiece. 

Breakage of the saw blade and risk of the blade or 

pieces of the blade being hurled away. 

  

Touching live parts with the housing open and the 

mains plug not removed. 

Hearing  can  be  impaired  when  working  for  long 

periods without ear protectors. 

Emission  of  harmful  wood  dusts  during  longer 

operation without extraction. 

  

Snapping open of the FLEXI rail if used improperly. 

  

3

 

Safety instructions 

 

Danger 
Always observe the following safety 
instructions and the safety 
regulations applicable in the 

respective country of use! 

  

General instructions: 

Children  and  adolescents  must  not  operate  this 
machine.  This  rule  does  not  apply  to  young 
persons receiving training and being supervised by 

an expert. 

Never  work  without  the  protection  devices 
prescribed  for  the  respective  operating  sequence 
and do not make any changes to the machine that 

could impair safety. 

When  operating  the  machine  outdoors,  use  of  an 
earth-leakage circuit-breaker is recommended. 

Damaged  cables  or  plugs  must  be  immediately 

replaced. 

Avoid  sharp  bends  in  the  cable.  Especially  when 
transporting and storing the machine, do not wind 

the cable around the machine. 

  

Summary of Contents for KSP 40 Flexistem

Page 1: ...triques d incendies et ou de blessures graves Conservez toutes les consignes et instructions pour pouvoir les relire à tout moment AVVERTENZA Leggere tutte le avvertenze di sicurezza e le istruzioni La mancanza del rispetto delle avvertenze di sicurezza e delle istruzioni possono causare scossa elettrica incendio e o gravi lesioni Conservare tutte le avvertenze di sicurezza e le istruzioni per il ...

Page 2: ... 3 ...

Page 3: ......

Page 4: ......

Page 5: ... Setting Adjustment 23 4 1 Mains connection 23 4 2 Chip extraction 23 4 3 Saw blade selection 23 4 4 Saw blade change 23 4 5 Riving knife splitter 23 5 Operation 23 5 1 Initial operation 23 5 2 Switching on and off 24 5 3 Cutting depth adjustment 24 5 4 Setting for bevel cuts 24 5 5 Plunge cuts 24 5 6 Sawing with FLEXI rail 24 5 7 Sawing shadow gaps 25 5 8 Sawing with the parallel stop 25 5 9 Sawi...

Page 6: ...rer s data MAFELL AG Beffendorfer Straße 4 D 78727 Oberndorf Neckar Phone 49 0 7423 812 0 Fax 49 0 7423 812 218 2 2 Machine identification All details required for machine identification are available on the attached rating plate Protection class II CE symbol to document compliance with the basic safety and health requirements according to Appendix I of the Machinery Directive For EU countries onl...

Page 7: ...3 16 in KSS 300 Universal motor radio and TV interference suppressed 230 V 50 Hz 110 V 50 Hz Power input nominal load 900 W 1000 W Current at nominal load 4 1 A 9 1 A Saw blade speed during idling 8800 rpm Saw blade speed at normal load 6500 rpm 5690 rpm Cutting depth 0º 45º 42 29 mm 1 21 32 1 9 64 in Tilting saw unit 0 45º Saw blade diameter max min 120 112 mm 4 23 32 4 13 32 in Largest thickness...

Page 8: ...heless suitable for providing the machine user with an improved assessment of the hazard and risk 2 5 Vibration specifications The typical hand arm vibration is less than 2 5 m s2 2 6 Scope of supply Portable circular saw KSP 40 Flexistem complete with 1 carbide tipped circular saw blade Ø 120 mm 24 teeth 1 riving knife splitter thickness 1 2 mm 3 64 in 1 hose connector 1 parallel stop 1 service t...

Page 9: ...ase plate Touching the part of the saw blade that protrudes below the workpiece when cutting Touching of turning parts from the side saw blade clamping flange and flange screw Machine backlash if the blade gets stuck in the workpiece Breakage of the saw blade and risk of the blade or pieces of the blade being hurled away Touching live parts with the housing open and the mains plug not removed Hear...

Page 10: ...w steady in the workpiece until the saw blade stands completely still Never try to remove the saw from the workpiece or to pull it backwards while the saw blade is still moving or while a backlash could occur If you would like to restart a saw that is stuck in the workpiece centre the saw blade in the saw slit and check whether the saw teeth are stuck in the workpiece Support large plates to reduc...

Page 11: ... in x 20 mm 40 teeth For cuts in laminate HM circular saw blade Ø 120 x 1 8 x 20 mm 4 x 5 64 in x 20 mm 40 trapezoidal teeth Order No see special accessories 4 4 Saw blade change Danger Pull the power plug during all service work Press the locking bolt 8 Fig 2 Using the Allen key 3 brackets Fig 1 unfasten the flange screw 8 Fig 3 counter clockwise remove the screw as well as the front clamping fla...

Page 12: ...clamping lever 5 Fig 1 Reset the plunge lever 6 Fig 2 Open the retractable saw guard with the lever 2 Fig 3 so that the machine can be placed onto the workpiece to be processed The saw blade is now running freely above the material and can be aligned for tracing Press the plunge lever 6 Fig 2 downwards so that the saw blade plunges vertically into the workpiece The plunging depth can be read from ...

Page 13: ...e cutting width 9 Fig 2 by moving the guide fence accordingly and afterwards retightening the wing screws Additionally the parallel limit stop can also be used as double support to improve machine guidance by simply turning it around guide face for the workpiece edge is pointing upwards Now the machine can be guided along a lath fastened on the workpiece 5 9 Sawing according to tracings The base p...

Page 14: ...achine overloaded Switch machine off and on again Reduce feed speed at 230 V The speed decreased during cutting Excessive feed Reduce feed Blunt saw blade Sharpen or replace saw blade at 110 120 V Machine stops while cutting is in process Mains failure Check mains back up fuses Machine overloaded Reduce feed speed Saw blade jams as the machine is advanced Feed rate too fast Reduce feed speed Blunt...

Page 15: ...bide Ø 120 x 1 8 x 20 mm 40 teeth laminate Order No 092578 FLEXI rail FX 140 cpl Order No 204372 Accessories for FLEXI rail Screw clamp Order No 093281 Extraction device S 50 M Order No 915901 Extraction device S 25 M Order No 919710 Suction device S 25 L Order No 919715 Extraction device S 35 M Order No 919701 guiding device S Order No 208169 9 Exploded drawing and spare parts list The correspond...

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