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-23- 

Instructions on service and maintenance: 

Regularly  cleaning  the  machine,  especially  the 
adjusting  devices  and  guides,  constitutes  an 

important safety factor. 

Only original MAFELL spare parts and accessories 
may be used. Otherwise the manufacturer will not 
accept  any  warranty  claims  and  cannot  be  held 

liable. 

  

4

 

Setting / Adjustment 

4.1

 

Mains connection 

Prior  to  commissioning  make  sure  that  the  mains 
voltage complies with the operating voltage stated on 

the machine's rating plate. 

  

4.2

 

Chip extraction 

Connect  the  machine  to  a  suitable  external  dust 
extractor  during  all  work  generating  a  considerable 
amount of dust. The air velocity must be at least 20 

m/s (65.6 ft / sec.). 

  

The internal diameter of hose connector 3 (Fig. 3) is 

28 mm (1 7/64 in.).  

  

4.3

 

Saw blade selection 

Use  a  sharp  tool  to  obtain  a  good  cut  quality  and 
select  a  tool  from  the  following  list  according  to 

material and application: 

  

For  cuts  along  and  across  the  grain  in  soft  or 

hard wood: 

HM circular saw blade Ø 120 x 1.8 x 20 mm ( 4 ¾ 

x 5/64 in. x 20 mm ), 24 teeth 

For cuts especially along the grain in soft or hard 

wood: 

HM circular saw blade Ø 120 x 1.8 x 20 mm ( 4 ¾ 

x 5/64 in. x 20 mm ), 12 teeth 

For  cuts  especially  across  the  grain  in  soft  or 

hard wood: 

HM circular saw blade Ø 120 x 1.8 x 20 mm ( 4 ¾ 
x 5/64 in. x 20 mm ), 40 teeth 

For cuts in laminate: 

HM circular saw blade Ø 120 x 1.8 x 20 mm ( 4 ¾ 

x 5/64 in x 20 mm ), 40 trapezoidal teeth 

  

Order No. see special accessories. 

  

4.4

 

Saw blade change 

 

Danger 
Pull the power plug during all 

service work. 

  

 

Press the locking bolt 8 (Fig. 2). 

 

Using the Allen-key 3 (brackets Fig. 1), unfasten 
the flange screw 8 (Fig. 3) counter clockwise
remove the screw as well as the front clamping 

flange 7.  

 

Now  you  can  remove  the  saw  blade  after 

opening the retractable saw guard 9. 

 

The clamping flanges must be free of adhering 

parts.  

 

Pay  attention  to  the  sense  of  rotation  when 

inserting the saw blade.  

 

Afterwards,  mount  the  clamping  flange,  attach 
the  flange  screw  and  tighten  it  by  clockwise 

turning.  

 

In doing so, keep the locking bolt depressed. 

  

 

Do not press the locking bolt 8 (Fig. 
2) with the machine running! The 

machine may get damaged. 

  

4.5

 

Riving knife/splitter 

 

Danger 
Pull the power plug during all 

service work. 

  

The riving knife / splitter 6 (Fig. 3) prevents the saw 
blade  from  jamming  during  longitudinal  cutting.  The 

correct distance to the saw blade is shown in (Fig. 8). 

  

 

For  adjustment,  unfasten  the  screw  4  (Fig.  3) 
with the Allen-key supplied with the saw 3 (Fig. 

1). 

 

Adjust the riving knife/splitter by shifting it in its 

longitudinal slit. Afterwards retighten the screw. 

  

5

 

Operation 

5.1

 

Initial operation 

Personnel  entrusted  to  work  with  the  machine  must 
be  made  aware  of  the  operating  instructions,  calling 
particular  attention  to  the  chapter  "Safety 

instructions". 

  

Summary of Contents for KSP 40 Flexistem

Page 1: ...triques d incendies et ou de blessures graves Conservez toutes les consignes et instructions pour pouvoir les relire à tout moment AVVERTENZA Leggere tutte le avvertenze di sicurezza e le istruzioni La mancanza del rispetto delle avvertenze di sicurezza e delle istruzioni possono causare scossa elettrica incendio e o gravi lesioni Conservare tutte le avvertenze di sicurezza e le istruzioni per il ...

Page 2: ... 3 ...

Page 3: ......

Page 4: ......

Page 5: ... Setting Adjustment 23 4 1 Mains connection 23 4 2 Chip extraction 23 4 3 Saw blade selection 23 4 4 Saw blade change 23 4 5 Riving knife splitter 23 5 Operation 23 5 1 Initial operation 23 5 2 Switching on and off 24 5 3 Cutting depth adjustment 24 5 4 Setting for bevel cuts 24 5 5 Plunge cuts 24 5 6 Sawing with FLEXI rail 24 5 7 Sawing shadow gaps 25 5 8 Sawing with the parallel stop 25 5 9 Sawi...

Page 6: ...rer s data MAFELL AG Beffendorfer Straße 4 D 78727 Oberndorf Neckar Phone 49 0 7423 812 0 Fax 49 0 7423 812 218 2 2 Machine identification All details required for machine identification are available on the attached rating plate Protection class II CE symbol to document compliance with the basic safety and health requirements according to Appendix I of the Machinery Directive For EU countries onl...

Page 7: ...3 16 in KSS 300 Universal motor radio and TV interference suppressed 230 V 50 Hz 110 V 50 Hz Power input nominal load 900 W 1000 W Current at nominal load 4 1 A 9 1 A Saw blade speed during idling 8800 rpm Saw blade speed at normal load 6500 rpm 5690 rpm Cutting depth 0º 45º 42 29 mm 1 21 32 1 9 64 in Tilting saw unit 0 45º Saw blade diameter max min 120 112 mm 4 23 32 4 13 32 in Largest thickness...

Page 8: ...heless suitable for providing the machine user with an improved assessment of the hazard and risk 2 5 Vibration specifications The typical hand arm vibration is less than 2 5 m s2 2 6 Scope of supply Portable circular saw KSP 40 Flexistem complete with 1 carbide tipped circular saw blade Ø 120 mm 24 teeth 1 riving knife splitter thickness 1 2 mm 3 64 in 1 hose connector 1 parallel stop 1 service t...

Page 9: ...ase plate Touching the part of the saw blade that protrudes below the workpiece when cutting Touching of turning parts from the side saw blade clamping flange and flange screw Machine backlash if the blade gets stuck in the workpiece Breakage of the saw blade and risk of the blade or pieces of the blade being hurled away Touching live parts with the housing open and the mains plug not removed Hear...

Page 10: ...w steady in the workpiece until the saw blade stands completely still Never try to remove the saw from the workpiece or to pull it backwards while the saw blade is still moving or while a backlash could occur If you would like to restart a saw that is stuck in the workpiece centre the saw blade in the saw slit and check whether the saw teeth are stuck in the workpiece Support large plates to reduc...

Page 11: ... in x 20 mm 40 teeth For cuts in laminate HM circular saw blade Ø 120 x 1 8 x 20 mm 4 x 5 64 in x 20 mm 40 trapezoidal teeth Order No see special accessories 4 4 Saw blade change Danger Pull the power plug during all service work Press the locking bolt 8 Fig 2 Using the Allen key 3 brackets Fig 1 unfasten the flange screw 8 Fig 3 counter clockwise remove the screw as well as the front clamping fla...

Page 12: ...clamping lever 5 Fig 1 Reset the plunge lever 6 Fig 2 Open the retractable saw guard with the lever 2 Fig 3 so that the machine can be placed onto the workpiece to be processed The saw blade is now running freely above the material and can be aligned for tracing Press the plunge lever 6 Fig 2 downwards so that the saw blade plunges vertically into the workpiece The plunging depth can be read from ...

Page 13: ...e cutting width 9 Fig 2 by moving the guide fence accordingly and afterwards retightening the wing screws Additionally the parallel limit stop can also be used as double support to improve machine guidance by simply turning it around guide face for the workpiece edge is pointing upwards Now the machine can be guided along a lath fastened on the workpiece 5 9 Sawing according to tracings The base p...

Page 14: ...achine overloaded Switch machine off and on again Reduce feed speed at 230 V The speed decreased during cutting Excessive feed Reduce feed Blunt saw blade Sharpen or replace saw blade at 110 120 V Machine stops while cutting is in process Mains failure Check mains back up fuses Machine overloaded Reduce feed speed Saw blade jams as the machine is advanced Feed rate too fast Reduce feed speed Blunt...

Page 15: ...bide Ø 120 x 1 8 x 20 mm 40 teeth laminate Order No 092578 FLEXI rail FX 140 cpl Order No 204372 Accessories for FLEXI rail Screw clamp Order No 093281 Extraction device S 50 M Order No 915901 Extraction device S 25 M Order No 919710 Suction device S 25 L Order No 919715 Extraction device S 35 M Order No 919701 guiding device S Order No 208169 9 Exploded drawing and spare parts list The correspond...

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