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WET CUTTING SAW
ITALY 100

OPERATING AND MAINTENANCE MANUAL

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Summary of Contents for ITALY 100

Page 1: ...WET CUTTING SAW ITALY 100 OPERATING AND MAINTENANCE MANUAL ...

Page 2: ...aphs relating to safety 8 2 MACHINE PRESENTATION 9 2 1 General 9 2 2 General notes 10 2 3 Airborne noise emission 10 2 4 Technical data 10 2 5 Identification plates 11 2 6 Type of discs usable 12 3 SAFETY COMPONENTS AND RESIDUAL RISKS 13 3 1 Mechanical safety devices 13 3 1 1 Disc guard 13 3 2 Electrical safety devices 13 3 2 1 Magnetothermal switch 13 3 3 Residual risks 14 3 3 1 Risk of cuts 14 3...

Page 3: ...TALLATION AND STARTUP 19 5 1 Handling the machine 19 5 2 Preparing the working area 19 5 3 Assembling the machine 20 5 3 1 Material provided 20 5 3 2 Fitting the legs 20 5 3 3 Releasing the carriage 21 5 4 Connecting to the mains 22 5 5 Filling the cooling water tank 22 5 6 Turning on the machine 23 5 6 1 On off switch 23 5 6 2 Adjusting the water flow 23 6 MACHINE USE 25 6 1 Basics for machine us...

Page 4: ...nce 31 7 2 2 Weekly maintenance 32 7 2 3 Monthly maintenance 32 7 2 4 Half yearly maintenance 33 7 3 Scheduled maintenance summary table 34 7 4 Troubleshooting 34 7 4 1 Insufficient cooling water flow 34 7 4 2 Difficult carriage sliding 34 7 4 3 Poor cutting performance 35 7 5 Placing the cutter out of service 35 7 6 Exploded drawings and list of spare parts 36 DECLARATION OF CONFORMITY 39 ...

Page 5: ... 313191 Fax 059 311362 E mail info SIRI mo it http www SIRI mo it MEMBER OF THE EXPO CONSORTIUM MODENA specifying the machine type and the serial or order number printed on the machine identification plate THE OFFICIAL LANGUAGE CHOSEN BY THE MANUFACTURER IS ITALIAN The manufacturer shall not be held liable for translations into other languages which do not match the source language and meaning Thi...

Page 6: ...afety systems relieves the manufacturer of all responsibility in terms of warranty and safety 1 3 GENERAL PRECAUTIONS REGARDING MACHINE USE This machine has been designed and constructed to be used according to the standard rules of conduct when working with machines the manufacturer therefore takes for granted that the machine operators are knowledgeable with these rules The user is responsible f...

Page 7: ...e of running the machine in normal conditions operating it using the hold down buttons with the guards deactivated and operating on mechanical devices to carry out adjustments maintenance or repairs A mechanical maintenance technician is normally not qualified to operate on live electric systems Electrical maintenance technician qualified technician capable of running the machine in normal conditi...

Page 8: ...ibed is not carried out according to the safety rules there is a risk of being hit by projecting fragments Wear a protective headset Warns the operators that a headset must be worn as there is an implicit risk of damage to hearing Wear protective clothing Warns the operators to wear protective goggles and gloves to prevent injury ...

Page 9: ...n stoneware Klinker and terracotta tiles The diamond disc supplied with the machine is only suitable for cutting ceramic tiles for all other materials use specific discs Referring to the figure above the cutter is made up of the following units 1 Sliding motor unit tiltable for 45 angle cuts 2 Motor 3 Universal diamond disc Italy 100 200mm Ø 4 Sliding unit supports 5 Tank 6 Power cable 7 Removable...

Page 10: ...0 5 dB referring to 20µµPa Sound power level 97 dB referring to 1pW The measurements were made in accordance with ISO 11201 and ISO 3744 The sound pressure level generated by the machine is such that anti noise protection must be used headset or ear plugs 2 4 TECHNICAL DATA The table below lists the technical data of the machine Parameter Value Electrical power supply SEE THE MOTOR IDENTIFICATION ...

Page 11: ...ar of manufacture of the machine to facilitate fast and precise replies This data is found on the identification plate installed on your machine The machine and motor unit identification plates are positioned on the outside of the right hand side upright as shown in the figure It is prohibited to alter and remove these identification plates The identification plates bear the following data Manufac...

Page 12: ... for ceramic and porcelain stoneware tiles B Turbo disc for terracotta ceramic and marble tiles C Sector disc for stone concrete granite hard stone and marble WARNING Mount only safety continuous crown or turbo discs on the cutter It is strictly prohibited to use toothed discs normally used for cutting wood iron or similar SIRI declines all responsibility for improper disc use ...

Page 13: ...into the collection tank WARNING It is strictly prohibited to start the machine when the external part of the guard is not in place 3 2 ELECTRICAL SAFETY DEVICES 3 2 1 Magnetothermal switch The cutter is equipped with a magnetothermal press switch with a minimum voltage disconnecting switch The switch is open i e machine off when it is in position 0 and closed i e machine started when it is in pos...

Page 14: ... informed of this risk and how to behave WARNING It is strictly prohibited to come close to the cutting blade with the hands and the face when the machine is connected to the mains 3 3 2 Risk to the eyes There is a risk of the cooling water splashing or fragments projecting onto the hands and face It is therefore obligatory to wear goggles during machine operation WARNING It is strictly prohibited...

Page 15: ...amond disc supplied with the machine is only suitable for cutting ceramic tiles for all other materials use specific discs 4 3 REQUIRED PERSONAL PROTECTION DEVICES It is obligatory to wear protective goggles and an anti noise headset These devices are at the expense of the customer Wear a protective headset Wear protective goggles 4 4 GENERAL WARNINGS Operators maintenance technicians and anyone w...

Page 16: ...ing Improper use of the cutter by untrained personnel Use not in compliance with the specific regulations In the event of power supply defects After unauthorised modifications or operations Total or partial inobservance of the instructions With materials and tools different from those specified by the manufacturer The machine is not intended for use in one or more of the following conditions Envir...

Page 17: ...ust be carried out with the machine off Disconnect the machine from the mains by pulling the plug from the power socket Only specialised and specially trained staff should be allowed access to the machine for any maintenance operation It is not permitted for any reason whatsoever to modify tamper with or alter the machine structure and or the devices fitted ...

Page 18: ...he machine can be moved by one person lifting it from the opposite side feet side without rollers and pushing it in the desired direction 5 2 PREPARING THE WORKING AREA The working area must be prepared by the user creating the following conditions Prepare the place of installation as required by the local regulations in force on health and safety in the workplace Prepare suitable natural and or a...

Page 19: ...nkey spanner 3 5mm Allen wrench A tank plug is also provided 5 3 2 Fitting the legs The machine is supported on four square tubular legs Two operators are required to assemble them on the machine body One at a time fit the four legs in the respective housings on the four corners of the tank as shown in the figure Then when the upper through hole of the leg is in correspondence to the upper part of...

Page 20: ...n release the carriage held in place at the end of travel by means of a hook shaped tab that ties the carriage to the rear upright of the track preventing it from moving during the machine movement operations Then loosen the bolt which may also be the butterfly type positioned on the cutting head and slightly turn the hook around the bolt that fastens it to the track upright as shown in the detail...

Page 21: ...ter used for cooling the diamond disc A pump positioned and completely immersed in the tank draws the water from the tank and pushes it through a flexible hose onto the cutting blade The water will fall back into the tank by gravity The tank is equipped with a draining hole and a tapered rubber plug provided with the machine to empty out the tank before moving the machine pull out the rubber plug ...

Page 22: ...ng head facing the operator To turn on the machine press the switch on the side showing the number 1 To turn off the machine press the switch on the side showing the number 0 5 6 2 Adjusting the water flow The cooling water flow rate can be adjusted A plastic tap is positioned on the upper part of the cutting head which can be used to adjust the water flow rate ...

Page 23: ...cutting head Standing in this position the cutting head sliding track will be on the right hand side of the machine The machine must be connected to an electric power supply corresponding to the data shown on the machine identification plate WARNING It is obligatory to wear an anti noise headset and protective goggles when using the machine 6 2 OPERATION The Italy 100 cutter can be used to make li...

Page 24: ...ile to the desired size using the special rules positioned on the orientable guides Then retighten the knob C that fastens the square to the left hand orientable guide Step 4 Set the on off switch to 1 to activate the disc Then slowly pull the motor carriage in the direction of the tile Modulate the carriage translation speed in such a way that the blade has time to cut the tile Step 5 Once the ti...

Page 25: ...inter slides as gauge Step 4 Repeat step 2 for the right hand orientable square in such a way that the right and left hand squares form a right angle P S If you want to make a diagonal cut not coinciding with the diagonal of the tile but parallel to it refit and fasten the movable square the one removed in step 2 along one of the two orientable squares in such a way as to create a right angle up a...

Page 26: ... motor unit around the axis running through the two just loosened knobs Once you have reached a 45 rotation around the vertical the movement will arrive at the end of travel Check that the rotation is complete i e that the sliding slot in the uprights touches the pin of the knobs previousl unscrewed at the point opposite to the one where it touched the same knob when the arm was in vertical positi...

Page 27: ... machine to allow the electric motor to cool down Correct maintenance will ensure that the cutter is always in perfect working order Apart from routine maintenance it is recommended to always keep the cutter and the surrounding area clean 7 2 PERIODIC MAINTENANCE SCHEDULE Listed below are the maintenance operations to be carried out divided by frequency of execution 7 2 1 Daily maintenance Clean t...

Page 28: ...machine 7 2 3 Monthly maintenance Replacing the cutting disc The cutter may only be used with the following types of cutting disc A Continuous crown disc for ceramic and porcelain stoneware tiles B Turbo disc for terracotta ceramic and marble tiles C Sector disc for stone concrete granite hard stone and marble WARNING Mount only safety continuous crown or turbo discs on the cutter It is strictly p...

Page 29: ... arrow engraved on the disc h Refit the disc fastening flange screw the nut back on and securely tighten it again using the monkey spanner and the socket wrench holding the socket wrench firm and turning the monkey spanner anticlockwise the nut is left hand i Then refit th coverof the disc guard and tighten all 4 screws fastening the fixed guard Using cutting discs different from those indicated w...

Page 30: ...t jammed and clean off any dirt residues If the fan is jammed start it by hand when turning on the machine 7 4 2 Difficult carriage sliding The head carriage has two eccentric screws positioned on the right hand side of its upper face as shown in the figure If after lubricating the pulleys and the guide there should be excessive carriage sliding friction or oscillation during its movement adjust t...

Page 31: ...l sharpen the disc however not perfectly Serena stone Refractory stone Pumice stone Abrasive discs During sharpening cool the disc with water as for any other cut 7 5 PLACING THE CUTTER OUT OF SERVICE The cutter is not polluting or harmful to the environment however during installation maintenance or decommissioning waste is produced which if not disposed of properly is harmful to the environment ...

Page 32: ...Italy 100 cutter Use and Maintenance Manual Ver 1 1 31 7 6 EXPLODED DRAWINGS AND LIST OF SPARE PARTS Cutter body Cutting head ...

Page 33: ...rights 979 2 One for each upright 16 Extruded sliding profile 7330 1 Complete with sub profile 18 Water pump 734 1 19 Corrugated tube 12 85 2 m 20 Corrugated tube fastener 107140 1 21 Carriage locking tab 7370 1 CUTTING HEAD N Description Code Pcs Note 22 Motor 230V 50 7300 1 Condenser code 727 22 Motor 240V 50 7300 4 1 22 Motor 110V 50 7300 3 1 22 Motor 230V 60 7300 2 1 22 Motor 120V 60 7300 1 1 ...

Page 34: ...iamond disc for cutting ceramic marble granite and porcelain stoneware tiles complete with water pump for disc cooling MODEL Italy 100 SERIAL NUMBER is in conformity with Directives 2006 42 EC and 2004 108 EC and in accordance with the harmonised technical standards UNI EN ISO 12100 CEI EN 60204 1 UNI EN 12418 CEI EN 61029 1 It is furthermore declared that the manufacturer SIRI S r l has drawn up ...

Page 35: ...Italy 100 cutter Use and Maintenance Manual Ver 1 1 34 ...

Page 36: ...Italy 100 cutter Use and Maintenance Manual Ver 1 1 35 S I R I s r l Via R Dalla Costa 44 46 41122 MODENA ITALY Tel 059 313191 Fax 059 311362 Email info siri mo it http www siri mo it ...

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