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from jamming and the safeguard of the bottom wire
deflection prevents the machine from turning up.
Particulary convenient and low-dust working is
possible with the cutting table ST 1700 Vario, the
high-volume vacuum cleaner S 200 M and the
machine holder MH-DSS, all available as optional
accessories.

Nails or adhering sand will damage
the saw wire. They must be
removed from the cut surface.

5.5 Sawing according to tracings

The gear case is equipped with a tracing edge for 0°
to 60°. This tracing edge corresponds to the saw
wire's inside. For bevel cuts, the tracing can be
viewed through the opening on the left-hand side of
the rear saw guard.

Hold the machine by its handles and place the
front part of its base plate onto the workpiece.

Switch on the wire saw for insulation material
(see Chapter 5.2 Switching on and off, page 26)
and slide the machine evenly forward in cutting
direction.

When the cut is completed, switch off the saw
by releasing the switch trigger 29 (Fig. 1).

5.6 Sawing on the guide rail

The use of a guide rail achieves a
clearly higher cut quality.

Fasten the guide rail in the desired position on
the workpiece (for this the clamping device F-
FIX is very useful - see chapter 8 Optional
accessories, page 29).

Install the supplementary support plate and the
glider where required (see chapter 4.9
Supplementary support plate and glider, page
26).

Hold the machine by its handles and place the
front part of its base plate into the guide rail.

Switch on the wire saw for insulation material
(see Chapter 5.2 Switching on and off, page 26)
and slide the machine evenly forward in cutting
direction.

When the cut is completed, switch off the saw
by releasing the switch trigger 29 (Fig. 1).

The double-toothed belt should be
fitted when working with insulation
material of a density > 160 kg/m³
(see chapter 4.3 Installation of
double-toothed belt, page 23).

The riving knife/splitter should be
shifted to the rear by 15° when
working with insulation material of a
density > 160 kg/m³ (see chapter
4.7 Setting for bevel cuts, page 25).

5.7 Free form cutting

The double-toothed bolt must be
dismantled during free form cutting
(see 4.3 Installation of double-
toothed belt, page 23)

The round shape of the blades makes it possible to
cut the workpiece in any direction. This makes it very
easy to produce cutouts for rafters or openings.

Hold the machine by its handles and place the
front part of its base plate onto the workpiece.

Switch on the wire saw for insulation material
(see Chapter 5.2 Switching on and off, page 26)
and slide the machine evenly forward in cutting
direction.

when the cut is completed, switch off the saw by
releasing the switch trigger 29 (Fig. 1).

Free form cuts can also be carried
out with the wire set tilted to the
rear.

Caution: Sawing with the wire set
tilted to the rear requires you to
work with increased attentiveness!

Summary of Contents for DSS300cc

Page 1: ...raves Conservez toutes les consignes et instructions pour pouvoir les relire à tout moment AVVERTENZA Leggere tutte le avvertenze di sicurezza e le istruzioni La mancanza del rispetto delle avvertenze di sicurezza e delle istruzioni possono causare scossa elettrica incendio e o gravi lesioni Conservare tutte le avvertenze di sicurezza e le istruzioni per il futuro WAARSCHUWING Lees alle veiligheid...

Page 2: ......

Page 3: ......

Page 4: ... Installation of double toothed belt 23 4 4 Change of saw wire 24 4 5 Change of drive wheel and guide wheel 24 4 6 Change of scraper 25 4 7 Setting for bevel cuts 25 4 8 Tilting back the wire set 25 4 9 Supplementary support plate and glider 26 5 Operation 26 5 1 Initial operation 26 5 2 Switching on and off 26 5 3 Light 26 5 4 Work instructions 26 5 5 Sawing according to tracings 27 5 6 Sawing on...

Page 5: ...e 4 D 78727 Oberndorf Neckar Phone 49 0 7423 812 0 Fax 49 0 7423 812 218 2 2 Machine identification All details required for machine identification are available on the attached rating plate Protection class II CE symbol to document compliance with the basic safety and health requirements according to Appendix I of the Machinery Directive For EU countries only Do not dispose of electric tools toge...

Page 6: ...A Idling speed 28500 rpm Change of drive wheel Idling Normal load 4700 rpm 4600 rpm 2 4 Noise emission specifications The noise emission values were determined according to EN 62841 2 1 with the following deviation The workpiece used was a fibreboard with a thickness of 140 mm and a density of 180 kg m The emission values amount to Sound pressure level LPA 90 dB A Uncertainty KPA 3 dB A Sound powe...

Page 7: ...ion material is exclusively suitable for cross and lengthwise cutting of insulation material up to a max thickness of 300 mm and a density of max 180 kg m for which purpose only the special saw wire provided by MAFELL may be used insulation material containing minerals flax hemp and materials with glued on sheathing are expressly excluded from the intended use The machine base plate 3 Fig 1 must r...

Page 8: ...re beginning work whether the protection and work equipment is safely attached and not damaged Damaged protection devices and parts must be repaired or replaced appropriately Consider environmental influences Do not expose the machine to rain and avoid working in a damp or wet environment as well as near to combustible liquids or gases Store the device in a dry locked place outside the reach of ch...

Page 9: ...er the saw wire has come to a standstill Thanks to the built in brake this happens very quickly Instructions on service and maintenance Regular cleaning of the machine in particular the setting mechanisms for swivelling the guides for the supplementary support plate and the enclosure of the top and bottom wire deflection constitutes an important safety factor Pull the plug before starting this wor...

Page 10: ...cover and tighten it with the screw Put on the front saw guard and tighten it with the cylinder head bolt Fasten the Allen key in the rear tilting segment Pull the saw wire 2 3 times through by hand to check its correct seat on the wheels The saw wire is tensioned by spring force and does not need to be retensioned 4 5 Change of drive wheel and guide wheel Danger Pull the power plug during all ser...

Page 11: ...from the bracket Put a new scraper onto the bracket and fasten it with the fillister head screw Align the scraper with the drive wheel so that the scraper tongue just touches the groove base of the drive wheel Tighten the fillister head screw Now put the saw wire onto the drive wheel see chapter 4 4 Change of saw wire page 24 4 6 2 Change of bottom scraper Proceed as follows to replace the lower s...

Page 12: ... of the operating instructions calling particular attention to the chapter Safety instructions 5 2 Switching on and off Danger Make sure there is no contact between workpiece and saw wire before you switch on the machine The workspace underneath the workpiece must be free of obstacles Lead the connecting cable away to the rear Hold the machine with both hands by the handles provided for that purpo...

Page 13: ...upplementary support plate and glider page 26 Hold the machine by its handles and place the front part of its base plate into the guide rail Switch on the wire saw for insulation material see Chapter 5 2 Switching on and off page 26 and slide the machine evenly forward in cutting direction When the cut is completed switch off the saw by releasing the switch trigger 29 Fig 1 The double toothed belt...

Page 14: ...clean They must be checked on a regular basis They must be replaced if they are worn or defective see chapter 4 6 Change of scraper page 25 6 4 Storage If the machine is not used for a longer period of time it has to be carefully cleaned Spray bright metal parts with a rust inhibitor 7 Troubleshooting Danger Determining the causes for existing defects and eliminating these always requires increase...

Page 15: ... 206 371 Guide rail F80 800 mm 31 496 in long Order No 204 380 Guide rail F110 1100 mm 43 307 in long Order No 204 381 Guide rail F160 1600 mm 62 992 in long Order No 204 365 Guide rail F210 2100 mm 82 677 in long Order No 204 382 Guide rail F310 3100 mm 122 047 in long Order No 204 383 Sliding bevel F WA Order No 205 357 Accessories for guide rail Screw clamp F SZ100MM 2 x Connecting piece F VS R...

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