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4.5.2

Change of guide wheel

Proceed as follows to replace the deflection wheel:

Remove the saw wire from the deflection wheel
(see chapter 4.4 Change of saw wire, page 24).

Unfasten the countersunk screw 19 (Fig. 4) and
remove the cover 20 with the lower scraper.

Release the hexagon nut 21 (Fig. 4)

counter

clockwise.

To do so, keep a hold on the axle at

the fitted hexagon with an open-end wrench AF
10. Now remove the hexagon nut from the axle.
You can now pull the deflection wheel from the
axle.

Put a new deflection wheel onto the axle.

Afterwards, mount the hexagon nut and tighten
it by

clockwise

turning.

Place the saw guard 20 with the lower scraper
onto the ram and tighten it with the countersunk
screw 19.

Open the fillister head screw 22 (Fig. 4) and
align the lower scraper with the deflection wheel
so that the scraper tongue just touches the
groove base of the deflection wheel. Tighten the
fillister head screw.

Now put the saw wire onto the deflection wheel
(see chapter 4.4 Change of saw wire, page 24).

4.6 Change of scraper

Danger

Pull the power plug during all
service work.

The scrapers keep the groove base of the drive and
deflection wheel clean. They must be replaced if they
are worn or defective.

4.6.1

Change of top scraper

Proceed as follows to replace the scraper:

Remove the saw wire from the drive wheel (see
chapter 4.4 Change of saw wire, page 24).

Unfasten the fillister head screw 14 (Fig. 3) and
remove the scraper 31 (Fig. 3) from the bracket.

Put a new scraper onto the bracket and fasten it
with the fillister head screw.

Align the scraper with the drive wheel so that
the scraper tongue just touches the groove base

of the drive wheel. Tighten the fillister head
screw.

Now put the saw wire onto the drive wheel (see
chapter 4.4 Change of saw wire, page 24).

4.6.2

Change of bottom scraper

Proceed as follows to replace the lower scraper:

Remove the saw wire from the deflection wheel
(see chapter 4.4 Change of saw wire, page 24).

Unfasten the fillister head screw 22 (Fig. 4) and
remove the scraper 32 (Fig. 4) from the cover.

Install a new scraper in the cover and fasten it
with the fillister head screw.

Align the scraper with the deflection wheel so
that the scraper tongue just touches the groove
base of the deflection wheel. Tighten the fillister
head screw.

Now put the saw wire onto the deflection wheel
(see chapter 4.4 Change of saw wire, page 24).

4.7 Setting for bevel cuts

For bevel cuts, the machine can be set to any angle
between 0 °and 60°.

In order to incline it, bring the machine into
home position and support it such that it is
possible to tilt the saw unit.

Release the two wing screws 23 (Fig. 1).

Adjust the angle according to the scale on the
gear case.

Afterwards, tighten the wing screws 23.

4.8 Tilting back the wire set

Caution: Risk of injury at the
blades. Sawing with the wire set
tilted to the rear requires you to
work with increased attentiveness!

The wire set can be tilted backwards to any angle
between 0 °and 45°.

Release the clamping lever 24 (Fig. 1).

Adjust the angle according to the scale on the
riving knife/splitter.

Then re-tighten the clamping lever.

Summary of Contents for DSS300cc

Page 1: ...raves Conservez toutes les consignes et instructions pour pouvoir les relire à tout moment AVVERTENZA Leggere tutte le avvertenze di sicurezza e le istruzioni La mancanza del rispetto delle avvertenze di sicurezza e delle istruzioni possono causare scossa elettrica incendio e o gravi lesioni Conservare tutte le avvertenze di sicurezza e le istruzioni per il futuro WAARSCHUWING Lees alle veiligheid...

Page 2: ......

Page 3: ......

Page 4: ... Installation of double toothed belt 23 4 4 Change of saw wire 24 4 5 Change of drive wheel and guide wheel 24 4 6 Change of scraper 25 4 7 Setting for bevel cuts 25 4 8 Tilting back the wire set 25 4 9 Supplementary support plate and glider 26 5 Operation 26 5 1 Initial operation 26 5 2 Switching on and off 26 5 3 Light 26 5 4 Work instructions 26 5 5 Sawing according to tracings 27 5 6 Sawing on...

Page 5: ...e 4 D 78727 Oberndorf Neckar Phone 49 0 7423 812 0 Fax 49 0 7423 812 218 2 2 Machine identification All details required for machine identification are available on the attached rating plate Protection class II CE symbol to document compliance with the basic safety and health requirements according to Appendix I of the Machinery Directive For EU countries only Do not dispose of electric tools toge...

Page 6: ...A Idling speed 28500 rpm Change of drive wheel Idling Normal load 4700 rpm 4600 rpm 2 4 Noise emission specifications The noise emission values were determined according to EN 62841 2 1 with the following deviation The workpiece used was a fibreboard with a thickness of 140 mm and a density of 180 kg m The emission values amount to Sound pressure level LPA 90 dB A Uncertainty KPA 3 dB A Sound powe...

Page 7: ...ion material is exclusively suitable for cross and lengthwise cutting of insulation material up to a max thickness of 300 mm and a density of max 180 kg m for which purpose only the special saw wire provided by MAFELL may be used insulation material containing minerals flax hemp and materials with glued on sheathing are expressly excluded from the intended use The machine base plate 3 Fig 1 must r...

Page 8: ...re beginning work whether the protection and work equipment is safely attached and not damaged Damaged protection devices and parts must be repaired or replaced appropriately Consider environmental influences Do not expose the machine to rain and avoid working in a damp or wet environment as well as near to combustible liquids or gases Store the device in a dry locked place outside the reach of ch...

Page 9: ...er the saw wire has come to a standstill Thanks to the built in brake this happens very quickly Instructions on service and maintenance Regular cleaning of the machine in particular the setting mechanisms for swivelling the guides for the supplementary support plate and the enclosure of the top and bottom wire deflection constitutes an important safety factor Pull the plug before starting this wor...

Page 10: ...cover and tighten it with the screw Put on the front saw guard and tighten it with the cylinder head bolt Fasten the Allen key in the rear tilting segment Pull the saw wire 2 3 times through by hand to check its correct seat on the wheels The saw wire is tensioned by spring force and does not need to be retensioned 4 5 Change of drive wheel and guide wheel Danger Pull the power plug during all ser...

Page 11: ...from the bracket Put a new scraper onto the bracket and fasten it with the fillister head screw Align the scraper with the drive wheel so that the scraper tongue just touches the groove base of the drive wheel Tighten the fillister head screw Now put the saw wire onto the drive wheel see chapter 4 4 Change of saw wire page 24 4 6 2 Change of bottom scraper Proceed as follows to replace the lower s...

Page 12: ... of the operating instructions calling particular attention to the chapter Safety instructions 5 2 Switching on and off Danger Make sure there is no contact between workpiece and saw wire before you switch on the machine The workspace underneath the workpiece must be free of obstacles Lead the connecting cable away to the rear Hold the machine with both hands by the handles provided for that purpo...

Page 13: ...upplementary support plate and glider page 26 Hold the machine by its handles and place the front part of its base plate into the guide rail Switch on the wire saw for insulation material see Chapter 5 2 Switching on and off page 26 and slide the machine evenly forward in cutting direction When the cut is completed switch off the saw by releasing the switch trigger 29 Fig 1 The double toothed belt...

Page 14: ...clean They must be checked on a regular basis They must be replaced if they are worn or defective see chapter 4 6 Change of scraper page 25 6 4 Storage If the machine is not used for a longer period of time it has to be carefully cleaned Spray bright metal parts with a rust inhibitor 7 Troubleshooting Danger Determining the causes for existing defects and eliminating these always requires increase...

Page 15: ... 206 371 Guide rail F80 800 mm 31 496 in long Order No 204 380 Guide rail F110 1100 mm 43 307 in long Order No 204 381 Guide rail F160 1600 mm 62 992 in long Order No 204 365 Guide rail F210 2100 mm 82 677 in long Order No 204 382 Guide rail F310 3100 mm 122 047 in long Order No 204 383 Sliding bevel F WA Order No 205 357 Accessories for guide rail Screw clamp F SZ100MM 2 x Connecting piece F VS R...

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