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addition, the permissible immission level may differ from country to country. This information is nevertheless
suitable for providing the machine user with an improved assessment of the hazard and risk.

2.5 Vibration specifications

The typically assessed acceleration is < 2.5

2

.

2.6 Scope of supply

Wire saw for insulation material DSS 300 cc complete with:

2 saw wires
1 supplementary support plate with glider
1 double-toothed belt
2 cable ties
1 service tool in bracket on the machine
1 operating manual
1 folder “Safety instructions”
1 transport case

2.7 Safety devices

Danger

These devices are required for the
machine's safe operation and may
not be removed or rendered
inoperative.

The machine is equipped with the following safety
devices:

-

Protective equipment above the base plate

-

Lower deflection with saw guard and brake

-

Special design of the saw wire

-

Riving knife/splitter

-

Large base plate and supplementary support plate

-

Handles

-

Index mechanism with lock and brake

-

Hose connector

2.8 Use according to intended purpose

The wire saw for insulation material is exclusively
suitable for cross and lengthwise cutting of insulation
material up to a max. thickness of 300 mm and a
density of max. 180 kg/m

³

, for which purpose only the

special saw wire provided by MAFELL may be used
(insulation material containing minerals, flax, hemp
and materials with glued on sheathing are expressly
excluded from the intended use). The machine base
plate 3 (Fig. 1) must rest on the workpiece during

cutting. The machine may be operated by one person
only. At the same time, the machine must be held and
guided by its two handles 1 and 2 provided for that
purpose.

Any other use than described above is not
permissible. The manufacturer cannot be held liable
for any damage arising from such other use.
So as to use the machine as intended, comply with
the operating, maintenance and repair instructions
specified by Mafell.

2.9 Residual risks

Danger

Even if used in accordance with its
intended purpose and despite
conforming with the safety
instructions, residual risks caused
by the intended use will always
remain.

-

Contact with the running saw wire below the base
plate.

-

Contact with the cutting members of the standing
saw wire below the base plate.

-

Machine backlash if the blade gets stuck in the
workpiece.

-

Rupture of the saw wire.

Summary of Contents for DSS300cc

Page 1: ...raves Conservez toutes les consignes et instructions pour pouvoir les relire à tout moment AVVERTENZA Leggere tutte le avvertenze di sicurezza e le istruzioni La mancanza del rispetto delle avvertenze di sicurezza e delle istruzioni possono causare scossa elettrica incendio e o gravi lesioni Conservare tutte le avvertenze di sicurezza e le istruzioni per il futuro WAARSCHUWING Lees alle veiligheid...

Page 2: ......

Page 3: ......

Page 4: ... Installation of double toothed belt 23 4 4 Change of saw wire 24 4 5 Change of drive wheel and guide wheel 24 4 6 Change of scraper 25 4 7 Setting for bevel cuts 25 4 8 Tilting back the wire set 25 4 9 Supplementary support plate and glider 26 5 Operation 26 5 1 Initial operation 26 5 2 Switching on and off 26 5 3 Light 26 5 4 Work instructions 26 5 5 Sawing according to tracings 27 5 6 Sawing on...

Page 5: ...e 4 D 78727 Oberndorf Neckar Phone 49 0 7423 812 0 Fax 49 0 7423 812 218 2 2 Machine identification All details required for machine identification are available on the attached rating plate Protection class II CE symbol to document compliance with the basic safety and health requirements according to Appendix I of the Machinery Directive For EU countries only Do not dispose of electric tools toge...

Page 6: ...A Idling speed 28500 rpm Change of drive wheel Idling Normal load 4700 rpm 4600 rpm 2 4 Noise emission specifications The noise emission values were determined according to EN 62841 2 1 with the following deviation The workpiece used was a fibreboard with a thickness of 140 mm and a density of 180 kg m The emission values amount to Sound pressure level LPA 90 dB A Uncertainty KPA 3 dB A Sound powe...

Page 7: ...ion material is exclusively suitable for cross and lengthwise cutting of insulation material up to a max thickness of 300 mm and a density of max 180 kg m for which purpose only the special saw wire provided by MAFELL may be used insulation material containing minerals flax hemp and materials with glued on sheathing are expressly excluded from the intended use The machine base plate 3 Fig 1 must r...

Page 8: ...re beginning work whether the protection and work equipment is safely attached and not damaged Damaged protection devices and parts must be repaired or replaced appropriately Consider environmental influences Do not expose the machine to rain and avoid working in a damp or wet environment as well as near to combustible liquids or gases Store the device in a dry locked place outside the reach of ch...

Page 9: ...er the saw wire has come to a standstill Thanks to the built in brake this happens very quickly Instructions on service and maintenance Regular cleaning of the machine in particular the setting mechanisms for swivelling the guides for the supplementary support plate and the enclosure of the top and bottom wire deflection constitutes an important safety factor Pull the plug before starting this wor...

Page 10: ...cover and tighten it with the screw Put on the front saw guard and tighten it with the cylinder head bolt Fasten the Allen key in the rear tilting segment Pull the saw wire 2 3 times through by hand to check its correct seat on the wheels The saw wire is tensioned by spring force and does not need to be retensioned 4 5 Change of drive wheel and guide wheel Danger Pull the power plug during all ser...

Page 11: ...from the bracket Put a new scraper onto the bracket and fasten it with the fillister head screw Align the scraper with the drive wheel so that the scraper tongue just touches the groove base of the drive wheel Tighten the fillister head screw Now put the saw wire onto the drive wheel see chapter 4 4 Change of saw wire page 24 4 6 2 Change of bottom scraper Proceed as follows to replace the lower s...

Page 12: ... of the operating instructions calling particular attention to the chapter Safety instructions 5 2 Switching on and off Danger Make sure there is no contact between workpiece and saw wire before you switch on the machine The workspace underneath the workpiece must be free of obstacles Lead the connecting cable away to the rear Hold the machine with both hands by the handles provided for that purpo...

Page 13: ...upplementary support plate and glider page 26 Hold the machine by its handles and place the front part of its base plate into the guide rail Switch on the wire saw for insulation material see Chapter 5 2 Switching on and off page 26 and slide the machine evenly forward in cutting direction When the cut is completed switch off the saw by releasing the switch trigger 29 Fig 1 The double toothed belt...

Page 14: ...clean They must be checked on a regular basis They must be replaced if they are worn or defective see chapter 4 6 Change of scraper page 25 6 4 Storage If the machine is not used for a longer period of time it has to be carefully cleaned Spray bright metal parts with a rust inhibitor 7 Troubleshooting Danger Determining the causes for existing defects and eliminating these always requires increase...

Page 15: ... 206 371 Guide rail F80 800 mm 31 496 in long Order No 204 380 Guide rail F110 1100 mm 43 307 in long Order No 204 381 Guide rail F160 1600 mm 62 992 in long Order No 204 365 Guide rail F210 2100 mm 82 677 in long Order No 204 382 Guide rail F310 3100 mm 122 047 in long Order No 204 383 Sliding bevel F WA Order No 205 357 Accessories for guide rail Screw clamp F SZ100MM 2 x Connecting piece F VS R...

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