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4.9 Supplementary support plate and glider
4.9.1

Supplementary support plate

You can mount the supplementary support plate 25
(Fig. 2) on the machine to increase the working
surface and to thus improve guidance of the wire saw
for insulation material.

Place the two brackets of the supplementary
support plate onto the tilting segments 26 (Fig.
3) and press the supplementary support plate
against the machine until the brackets engage.

Simultaneously press the two latching buttons
27 (Fig. 2) and pull off the supplementary
support plate to remove it.

Place the machine’s supplementary
support plate onto a guide rail if
you want to cut small, bevelled
sections. Depending on the cutting
angle, the distance between tracing
edge and saw wire can be
determined from the table on the
supplementary support plate.

For cross cuts, the front face of the
supplementary support plate can
be used together with the base
plate as stop on a guide rail, slat or
similar.

4.9.2

Glider

When a guide rail 33 (Fig. 5) is used, the glider is
used as height compensation 34. It can be fitted both
underneath the supplementary support plate and
underneath the base plate.

Place the glider into the supplementary support
plate or base plate from below and allow it to
engage.

To remove the glider, disengage it and take it
off.

If the glider is not required, it can be stored in its park
position 35 above the supplementary support plate.

5 Operation

5.1 Initial operation

Personnel entrusted to work with the machine must
be made aware of the operating instructions, calling

particular

attention

to

the

chapter

"Safety

instructions".

5.2 Switching on and off

Danger

Make sure there is no contact
between workpiece and saw wire
before you switch on the machine.
The workspace underneath the
workpiece must be free of
obstacles. Lead the connecting
cable away to the rear. Hold the
machine with both hands by the
handles provided for that purpose.

Switching on:

Press the switch-on lock 28 (Fig.

1) forward to unlock it.Then, with the switch-on
lock depressed, press the shift lever 29.

As this is a switch without locking device, the
machine will only run for as long as this shift lever is
pressed.
The built-in electronic system provides for jerk-free
acceleration when the machine is switched on and
under load readjusts the speed to the fixed setting.

Switching off:

To switch off, release the shift

lever 29.The switch-on lock automatically takes
effect again and secures the wire saw for
insulation material against accidental switch-on.

On switching off the machine, the automatic brake
takes effect simultaneously. This shortens the slowing
time of the saw wire to approx. 3 second.

5.3 Light

The power tool is equipped with a light module 36
(Fig. 3).
The light module is permanently supplied with power
as soon as the connecting cord is plugged in, and is
then ready for operation.
When the machine is ready for operation, the light
module automatically switches the light on when the
machine is moved or switches it off when the
machine is standing still for longer periods.

5.4 Work instructions

Handling and layout of the wire saw for insulation
material DSS 300 correspond to a portable circular
saw. The riving knife/splitter 4 prevents the saw wire

Summary of Contents for DSS300cc

Page 1: ...raves Conservez toutes les consignes et instructions pour pouvoir les relire à tout moment AVVERTENZA Leggere tutte le avvertenze di sicurezza e le istruzioni La mancanza del rispetto delle avvertenze di sicurezza e delle istruzioni possono causare scossa elettrica incendio e o gravi lesioni Conservare tutte le avvertenze di sicurezza e le istruzioni per il futuro WAARSCHUWING Lees alle veiligheid...

Page 2: ......

Page 3: ......

Page 4: ... Installation of double toothed belt 23 4 4 Change of saw wire 24 4 5 Change of drive wheel and guide wheel 24 4 6 Change of scraper 25 4 7 Setting for bevel cuts 25 4 8 Tilting back the wire set 25 4 9 Supplementary support plate and glider 26 5 Operation 26 5 1 Initial operation 26 5 2 Switching on and off 26 5 3 Light 26 5 4 Work instructions 26 5 5 Sawing according to tracings 27 5 6 Sawing on...

Page 5: ...e 4 D 78727 Oberndorf Neckar Phone 49 0 7423 812 0 Fax 49 0 7423 812 218 2 2 Machine identification All details required for machine identification are available on the attached rating plate Protection class II CE symbol to document compliance with the basic safety and health requirements according to Appendix I of the Machinery Directive For EU countries only Do not dispose of electric tools toge...

Page 6: ...A Idling speed 28500 rpm Change of drive wheel Idling Normal load 4700 rpm 4600 rpm 2 4 Noise emission specifications The noise emission values were determined according to EN 62841 2 1 with the following deviation The workpiece used was a fibreboard with a thickness of 140 mm and a density of 180 kg m The emission values amount to Sound pressure level LPA 90 dB A Uncertainty KPA 3 dB A Sound powe...

Page 7: ...ion material is exclusively suitable for cross and lengthwise cutting of insulation material up to a max thickness of 300 mm and a density of max 180 kg m for which purpose only the special saw wire provided by MAFELL may be used insulation material containing minerals flax hemp and materials with glued on sheathing are expressly excluded from the intended use The machine base plate 3 Fig 1 must r...

Page 8: ...re beginning work whether the protection and work equipment is safely attached and not damaged Damaged protection devices and parts must be repaired or replaced appropriately Consider environmental influences Do not expose the machine to rain and avoid working in a damp or wet environment as well as near to combustible liquids or gases Store the device in a dry locked place outside the reach of ch...

Page 9: ...er the saw wire has come to a standstill Thanks to the built in brake this happens very quickly Instructions on service and maintenance Regular cleaning of the machine in particular the setting mechanisms for swivelling the guides for the supplementary support plate and the enclosure of the top and bottom wire deflection constitutes an important safety factor Pull the plug before starting this wor...

Page 10: ...cover and tighten it with the screw Put on the front saw guard and tighten it with the cylinder head bolt Fasten the Allen key in the rear tilting segment Pull the saw wire 2 3 times through by hand to check its correct seat on the wheels The saw wire is tensioned by spring force and does not need to be retensioned 4 5 Change of drive wheel and guide wheel Danger Pull the power plug during all ser...

Page 11: ...from the bracket Put a new scraper onto the bracket and fasten it with the fillister head screw Align the scraper with the drive wheel so that the scraper tongue just touches the groove base of the drive wheel Tighten the fillister head screw Now put the saw wire onto the drive wheel see chapter 4 4 Change of saw wire page 24 4 6 2 Change of bottom scraper Proceed as follows to replace the lower s...

Page 12: ... of the operating instructions calling particular attention to the chapter Safety instructions 5 2 Switching on and off Danger Make sure there is no contact between workpiece and saw wire before you switch on the machine The workspace underneath the workpiece must be free of obstacles Lead the connecting cable away to the rear Hold the machine with both hands by the handles provided for that purpo...

Page 13: ...upplementary support plate and glider page 26 Hold the machine by its handles and place the front part of its base plate into the guide rail Switch on the wire saw for insulation material see Chapter 5 2 Switching on and off page 26 and slide the machine evenly forward in cutting direction When the cut is completed switch off the saw by releasing the switch trigger 29 Fig 1 The double toothed belt...

Page 14: ...clean They must be checked on a regular basis They must be replaced if they are worn or defective see chapter 4 6 Change of scraper page 25 6 4 Storage If the machine is not used for a longer period of time it has to be carefully cleaned Spray bright metal parts with a rust inhibitor 7 Troubleshooting Danger Determining the causes for existing defects and eliminating these always requires increase...

Page 15: ... 206 371 Guide rail F80 800 mm 31 496 in long Order No 204 380 Guide rail F110 1100 mm 43 307 in long Order No 204 381 Guide rail F160 1600 mm 62 992 in long Order No 204 365 Guide rail F210 2100 mm 82 677 in long Order No 204 382 Guide rail F310 3100 mm 122 047 in long Order No 204 383 Sliding bevel F WA Order No 205 357 Accessories for guide rail Screw clamp F SZ100MM 2 x Connecting piece F VS R...

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