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Summary of Contents for 137.248840

Page 1: ... this manual and follow all its Safety Rules and Operating Instructions Safety Instructions Installation Operation Maintenance Parts List Customer Help Line 1 o800o843ol 682 Sears Roebuck and Co Hoffman Estates IL 60179 USA Visit our Craftsman website www sears com craftsman Part No 137248840001 ...

Page 2: ... conteins chemicals known to cause cancer birth defects or other reproductive herin Some exemples of these chemicets ere Leed from leed besed peints Cryctelline silice from bricks cement end other mesonry products Arsenic end chromium from chemicelly treeted lumber Your risk from these exposures veries depending on how often you do this type of work To reduce your exposure to these chemicelc work ...

Page 3: ...ay affect its safe operation A guard or other part that is loose or damaged should be properly adjusted repaired or replaced 7 KEEP WORK AREA CLEAN Cluttered areas and benches invite accidents 22 MAKE WORKSHOP CHILD PROOF with padlocks master switches or by removing starter keys 8 KEEP CHILDREN AWAY All visitors should be kept at a safe distance from the work area 9 DO NOT FORCE THE TOOL it will d...

Page 4: ...OUNT your table saw on a bench or stand before performing any cutting operations Refer to ASSEMBLY AND ADJUSTMENTS on page 10 17 NEVER CUT METALS or materials which may make hazardous dust 18 ALWAYS USE tN WELL VENTILATED AREA Remove sawdust frequently Clean out sawdust from the interior of the saw to prevent a potential fire hazard Attach a vacuum to the dust port for additiona sawdust removal 19...

Page 5: ... connected to a permanent earth ground such as a properly grounded receptacle box The Canadian EJectrica Code prohibits the use of adapters CAUT ON tn a cases make certain the receptac e is proper y grounded If you are not sure have a qua ified e ectHc an check the receptac e CAUT ON This too is for indoor use on y Do not expose to rain or use in damp locations Fig 1 3_Pronged Plug USE only 3 wire...

Page 6: ..._ WARNING 1 ff any part is missing or damaged do not attempt to assemble the table saw plug in the power cord or turn the switch ON until the missing or damaged part is obtained and is installed correctly TABLE OF LOOSE PARTS ITEM DESCRIPTION QUANTITY A Table Saw Assembly 1 B Table Extension 2 C Rear Table Extension 1 D Rear Table Extension Tube 2 E Location Seat 5 F Blade Guard and Splitter 1 G G...

Page 7: ...UNPACKING YOUR TABLE SAW A B G H C D M O P Q o 0 0 U R S V W X ...

Page 8: ...tch Blade Tilt Pointer Scale ON OFF Switch with Saftey Key Blade Elevation Handwheel Table insert Rip Fence Side Table Extension Wing Bevel Tilting Handwheel BladeBevelLock Knob Miter Gauge Table Rear Outfeed Table Extension Mounting Holes Stand Dust Bag ...

Page 9: ...RIPPING Cutting withthegrainofthesolidwoodor alongthelength oftheworkpiece SAWBLADEPATH Theareaof theworkpieceor tabletopdirectly inlinewiththetravelofthebladeorthe partoftheworkpiece thatwil becut SET Thedistance between twosawbladetips bent outward inopposite directions toeachother The further apartthetipsare thegreater theset DUST PORT Holeinbackofsawbaseforattachment ofvacuum hose FREEHAND Per...

Page 10: ...nthelegtothemating partofthestandthentighten al bolts NOTE Stand shouldnotrockafteral boltsare tightened Fig A J 16 T 1 V ASSEMBLE TABLE SAW TO STAND FIG B 1 Place protective cardboard or old blanket on floor to protect the saw table surface 2 Place the saw up side down on the protective materia see Fig B 3 Place dust chute on the saw base so the tapered chute is facing up 4 Position the stand up ...

Page 11: ...re to provide the sawdust fall through hole for use of the saw when mounted to a work surface and not the stand will cause sawdust to build up in the motor area which may result in fire or cause motor damage IA WARNING I Always keep your work area clean uncluttered and well lit INSTALLING THE DUST BAG FIG D _ WARNING Do not use this saw to cut and or sand metals The hot chips or sparks may ignite ...

Page 12: ...table To raise the insert turn the screw counterclockwise to lower the insert turn the screw clockwise NOTE A rubber adjusting spacer is provided under rear of insert for this purpose 1 Remove the table insert 1 by removing the two screws 2 3 Be careful not to lose the rubber spacer that is on the back screw 3 beneath the table insert Fig H Fig H 2 2 Raise the blade arbor 4 Fig I to the maximum he...

Page 13: ...ng or twisting CAUTION See Fig K fiat washer 11 must be under knob 12 NOTE Be sure to tighten knob very tight and periodically check tightness _ DANGER Improper splitter alignment can cause kickback and serious injury Fig M 8 10 Anti Kickback Pa_I 9 INSTALLING TABLE SIDE EXTENS ONS FIG N 1 Identify the right hand table extension NOTE For illustration purposes the view in Fig N looks through the sa...

Page 14: ... should be positioned as close as possible to the rear of the table when ripping short work pieces 2 Rear table extension should be pulled out fully until the location seat prevents it from moving outward when ripping long work pieces that require extra support as you are completing the cut RIP FENCE ADJUSTMENT FIG Q 1 The fence 1 is moved by lifting up on the handle 2 and sliding the fence to the...

Page 15: ...le loosen the two set screws 4 located on the collar 5 underneath the table saw Fig T with the hex key and back off the collar 6 Loosen the bevel lock knob turn the blade tilting handwheel to move the blade until it is 90 0 to the table and tighten the bevel lock knob 7 Adjust the collar 5 so it contacts the bracket 3 when the blade is 90 0 to the table Tighten the two set screws 4 Fig T Fig R o F...

Page 16: ... Carefully slide the combination square to the rear until the ruler touches the marked tooth 9 If the ruler touches the marked tooth at the front and rear position no adjustment is needed at this time If not or the base of the rule is no longer parallel with the edge of the miter gauge groove perform adjustment procedure described in next section Fig U Additional blade adjustments Fig V NOTE The a...

Page 17: ...OVERLOAD PROTECTION FIG X This saw has an overload relay button 3 that resets the motor after it shuts off due to overloading or low voltage If the motor stops during operation turn the ON OFF switch to the OFF position and unplug the saw Wait about five minutes for the motor to coo Plug in the saw push in the reset button 3 and turn the switch to the ON position _ WARNING To avoid injury the ON t...

Page 18: ...nce to the table at the desired rip measurement 2 Raise the blade so it is about 1 8 in higher than the top of the workpiece 3 Place the workpiece fiat on the table and against the fence so the larger portion of the workpiece is between the blade and the fence Keep the workpiece about 1 in away from the blade 4 Turn the saw ON and wait for the blade to come up to speed 5 Slowly feed the workpiece ...

Page 19: ...ace of the miter gauge 3 and flat against the face of the gauge and fiat against the table Then slowly push the workpiece through the blade Fig CC 6 Do not try to pull the workpiece back with the blade turning Turn the switch OFF and carefully slide the workpiece out when the blade is completely stopped IAwAR I G I Always position the larger surface of the workpiece on the table when crosscutting ...

Page 20: ... handle 3 Hold the workpiece 2 firmly against the face of the miter gauge throughout the cutting operation Fig GG 3 2 USING WOOD FACING ON THE RIP FENCE FIG HN When performing some specio cutting operations odd a wood facing 1 to either side of the rip fence 2 2_ Use a smooth straight 3 4 in thick wood board 1 that is as long as the rip fence Attach the wood facing to the fence with wood screw 3 t...

Page 21: ...se 3 instruction for operating the dado is packed with the separately purchased dado set 4 The arbor 1 on this saw restricts the maximum width of the cut to 1 in 5 tt is not necessary to install the outside flange 2 before threading on the arbour nut 3 for maximum 1 in dado cuts Make sure that the arbor nut 3 is tight and that st least one thread of the arbor sticks out past the nut 6 Use only the...

Page 22: ... the blade raising mechanism and tilting mechanism should be checked for looseness binding or other abnormalities With the saw dis connected from the power source turn the saw upside down and alternately pull upward and downward on the motor unit Observe any movement of the motor mounting mechanism Looseness or play in the blade raising screw 1 should be adjusted as follows 1 Using a wrench loosen...

Page 23: ...de teeth must face forward 3_ 4_ 5_ Gum or pitch on blade Incorrect blade for work being done Gum or pitch on blade causing erratic feed 3 Remove blade and clean with turpentine and coarse steel wool 4 Change the blade 5 Clean table with turpentine and steel wool Material kicked back from 1 lblade 2 Blade does not raise or tilt ifreely iBlade does not come up to speed_ Machine vibrates excessively...

Page 24: ... CR RE RO NE WASHER HD SCREW M6 0 12 0KEC CR RE CeUNT HE TAPPING SCREW M4 8 10 0K9T HEX HD TAPPING SCREW M5 6 16 0KgU HEX HF TAPPING SCREW M5 6 25 0KA4 CR RE PAN HD TAPPING SCREW M4 16 16 0KAP CR RE PAN HD TAPPING SCREW M5 0 8 10 0KC8 R RE TRUSS HD TAPPING SCREW M4 6 16 0KCH CR RE PAN HEAD TAPPING WASHER SCREW M5 0 8 12 0KCX CR RE PAN HE PLAIN WASHFR TAPPING SCREW M5 0 8 10 I D NO Descripfior_ Siz...

Page 25: ...10 in TABLE SAW MODEL NO 137 248840 SCHEMATIC FOR SAW OKAP OBCW 2 2179 09JK OB3R 0J76 0JAA _ IOGP V 20KA 2CWN 0J76 OBPA OBAE_ 0B99 OKMR ...

Page 26: ...SUPPORT BRACKET AW 0EBG BOTTOM SUPPORT BRACKET AW 0J4F FLAT WASHER pSX16 2_5 0J4J FLAT WASHER cp10X20 2 0JPP HEX HD BOLT M8_1 25 30 0JPX HEX HD BOLT M10 1 5 20 0K7K CR RE ROUND WASHER HD_ SCREW M6_1 0 12 0KMU HEX NUT M10 1 5 T 8 0KRQ SERRATED TOOTHED HEXAGON FLANGE NUT M6 1 _0 T 6 0KRR SERRATED TOOTHED HEXAGON FLANGE NUT M8_1 _25 T 7 5 0Z1G CAP HD S NECK BOLT M8Sl _25 12 QTY 4 2 4 1 1 2 2 2 4 4 4 ...

Page 27: ...HER 0KSV CR RE COUND HDSCREW 0KCP CRRE PAN HEAD TAPPING WASHER SCREW 0KTH STRAIN RELIEF 0QEg MOTOR NAMEPLATE 0QEA BRACKET 0QEC ARBOR SHAFT ASS Y 0QM2 BRUSH HOLDER ASS Y 0QQT BRUSH ASS Y 0OR0 BRUSH COVER 0R1Q MOTOR HOUSING 0R1S BEARING BUSHING OR1Y ARMATU RE ASS Y 0R20 BAFFLE 1502 FIELD ASS Y Size 6201ZLU 6200ZZ 4 M5 0 8 8 M5_ 0 8 30 M4x0 7 8 M5 12 60 Qfy OHVU OQEC OHX9 1502 OR1S 0QEA 0QL 9 OKTH OQ...

Page 28: ...full size drawing actual size Use good quality plywood or sotid wood Use or material e Push stick MUST be thinner than the width of materiat being cut J i I Cut Here To P_h Wood Cut Here To Push Wood Jotch To Prevent Hand From Slipping ...

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Page 30: ...s lawn equipment and electronics cal or go ondine for the location of your nearest Sears Parts Repair Center 1 800 488 1222 Call anytime day or night U S A only wwwosearsooom To purchase a protection agreement on a product serviced by Sears 1 800 827 6655 U S A 1 800 361 6665 Canada Para pedir servicio de reparaci6n a domicilio y para ordenar piezas 1 888 SU HOGAR _ 1 888 784 6427 Au Canada pour s...

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