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Madison Company, Inc.

27 Business Park Drive

Branford, CT 06405

MADE IN THE USA

Made in the USA

203-488-4477  or  800-466-5383

[email protected]

www.madisonco.com

U5098 Series Ultrasonic Sensors Manual 

099-MF179 - Installation

Page. 7 of 40

www.madisonco.com

U5098 - 

installation

5.

INSTALLATION

MOUNTING PRECAUTIONS

Mounting position

- With cambered roof, do not install the sensor in the tank center (b). Leave a 11” (300mm) (d) minimum 

distance  between the sensor and the tank smooth wall. 

- Use a protective cover to protect the sensor from weather and direct sunlight (c). 

- Do not install the sensor near the load zone (a). 

- Make sure that in the sensor emission beam (lobe “

α

”) there are no obstacles (f,e) that can be  

intercepted as level. 

-

 

Make sure that there is not foam presen

t

 on the surface of the product.

g

Blind distance 

During installation is important to remember that in the sensor proximity there is a blind zone (or BLIND  

DISTANCE) of 10" (19.7 ft / 6m model) and 15" (32.8 ft / 10m model) where the sensor can  not measure.

Blind Distance

10" (19.7 ft / 6m model) 

15" (32.8 ft / 10m model)

Lob

o “

α

g

U5098              

19.7 ft (6m)

3.28 ft 

(1.0m)

U5098            

32.8 ft (10m)

5

.25 ft 

(1.6m)

© 2020 Madison Company, Inc., MAD_MAN_099-MF179_RevA_060920

ECN #11618, Effective Date 06/09/2020, 099-MF179 Rev. A

Summary of Contents for 099-MF179

Page 1: ... 06405 MADE IN THE USA Made in the USA 203 488 4477 or 800 466 5383 info madisonco com www madisonco com View in stock products ready to ship today at Madisonco com buy Sensing Solutions since 1959 2020 Madison Company Inc MAD_MAN_099 MF179_RevA_060920 ECN 11618 Effective Date 06 09 2020 099 MF179 Rev A U5098 MODBUS RTU Software download link madisonco com U5098software ...

Page 2: ...rs Manual 099 MF179 Manual Contents U5098 conte CONTENTS 1 WARRANTY 2 PRODUCT 3 PERFORMANCE SPECIFICATIONS 4 DIMENSIONS 5 INSTALLATION 6 ELECTRICAL CONNECTIONS 7 CONFIGURATION MODES 8 OPERATOR INTERFACE 9 QUICK SETUP page 3 page 4 page 5 page 6 page 7 page 11 page 12 page 15 page 16 2020 Madison Company Inc MAD_MAN_099 MF179_RevA_060920 ECN 11618 Effective Date 06 09 2020 099 MF179 Rev A ...

Page 3: ...he Product is repaired it will maintain the original term of guarantee whereas if the Product is replaced it will have 12 twelve months of guarantee The warranty will be null if the Client modifies repair or uses the Products for other purposes than the normal conditions foreseen by instructions or Contract In no circumstances shall Madison be liable for direct indirect or consequential or other l...

Page 4: ...098 features PRODUCT 1 Dual M16 x 1 5 Conduit 2 Sensor head Þxing nut 3 Fixing nut 4 Sensor IDENTIFICATION Each sensor has an adhesive identification plate on which are indicated the sensor s main data The information on the identification plate is as follows 1 Product code 2 Power supply 3 Serial number 1 2 3 4 2020 Madison Company Inc MAD_MAN_099 MF179_RevA_060920 ECN 11618 Effective Date 06 09 ...

Page 5: ...7 VAC or 120 VAC or 240 VAC Power consumption 2W Analog output 4 20 mA max 750ohm Relays output 3A 240VAC SPST NO Digital communication MODBUS RTU software download link MODBUS RTU via RS 485 Max measure range 0 8 19 7 ft 0 25 to 6 m 1 3 32 8 ft 0 4 to 10m In case of non perfectly reßecting surfaces the maximum distance value will be reduced Blind distance dead zone 10 19 7 ft 6m model 15 32 8 ft ...

Page 6: ...383 info madisonco com www madisonco com U5098 Series Ultrasonic Sensors Manual 099 MF179 Dimensions Page 6 of 40 www madisonco com 4 DIMENSIONS U5098 dimensions 8 4 Ø2 19 G 2 2 LIQUID TIGHT M16x1 5 2 FIXING NUT 2 2020 Madison Company Inc MAD_MAN_099 MF179_RevA_060920 ECN 11618 Effective Date 06 09 2020 099 MF179 Rev A ...

Page 7: ...or from weather and direct sunlight c Do not install the sensor near the load zone a Make sure that in the sensor emission beam lobe α there are no obstacles f e that can be intercepted as level Make sure that there is not foam present on the surface of the product g Blind distance During installation is important to remember that in the sensor proximity there is a blind zone or BLIND DISTANCE of ...

Page 8: ...le 0 39 10mm U5098 can be installed in an extension pipe to turn away the sensor from the maximum level point The extension pipe must be ßat and without joints welds etc and the pipe terminal part must be cut at 45 without burr U5098 6mt U5098 10mt D mm Lmax mm D mm Lmax mm 2 24 57 7 09 180 3 15 80 9 45 240 3 15 80 9 45 240 3 94 100 11 81 300 3 94 100 11 81 300 D L 2020 Madison Company Inc MAD_MAN...

Page 9: ... internal structures presence in the tank presence of ßoating bodies on the liquid surface can be avoided with the use of level measure inside of pipes by pass pipe or still pipe with 2 24 57mm min diameter The pipe must have a length greater or equal than the empty distance and some vent holes to allow the pipe regular Þlling and emptying In the User Set UP screen of the MODBUS RTU Software selec...

Page 10: ...filter Adjustment of the filter settings is rarely needed but if required the U5098 sensor programming parameters may be edited as follows in the MODBUS RTU Software FILTER this parameter is available in the User Setup screen increasing the parameter value decreases the sensor sensitivity to the level measurement sudden variations F WINDOW this parameter is available in the User Setup screen decre...

Page 11: ...ng ultrasound signal receiving RL1 LED Indicates the relay 1 status turned on relay RL1 energized MODE LED Steady on Flashes during transmission data via MODBUS RTU 4 pole plug in connector for 4 20mA analog output and MODBUS RTU communication port connection U5098 electrical connections 6 ELECTRICAL CONNECTIONS IP66 CONNECTIONS 1 We recommend the use of PVC jacketed 24 AWG cable for connection 2 ...

Page 12: ...t the M16 output in this way the condensation and or the rain water will tend to drip from the curve bottom 7 CONFIGURATION MODES The U5098 have 2 conÞguration calibration modes via digital communication via MODBUS RTU by PC via 2 on board buttons DIGITAL COMMUNICATIONS CONNECTION U5098 MODBUS RTU PC connection 1 U5098 with MODBUS RTU communication protocol 2 USB RS485 interface module 3 MODBUS RT...

Page 13: ...ly to the U5098 transmitter at a distance equivalent to the 0 level Wait until the ECO LED ßashes for at least 30s press simultaneously P1 and P2 release them and verify that the ECO LED remains turned on Press P1 two times and wait for the ECO LED ßashes The distance has been saved and automatically associated with the 0 level 4mA 20mA DISTANCE To set the 100 level measurement 4mA it is necessary...

Page 14: ... affect the relay custom settings RL1 MAX LEVEL THRESHOLD DISTANCE To set the RL1 maximum level alarm threshold is necessary that the real level is the one corresponding to the ÒRL1 max lev threshold dist Ó alternatively it is possible to place a target orthogonally to the U5098 transmitter at a distance equivalent Wait until the ECO LED ßashes for at least 30s press simultaneously P1 and P2 relea...

Page 15: ...ctivation with hysteresis is possible two thresholds setting is required upper and lower threshold 1 UPPER The upper threshold is expressed in mm distance from the sensor Represents the pump starting point EMPTY case or pump stopping point FILLING case Default value 0 2 LOWER The lower threshold is expressed in mm distance from the sensor Represents the pump stopping point EMPTY case or pump start...

Page 16: ...0 466 5383 info madisonco com www madisonco com U5098 Series Ultrasonic Sensors Manual 099 MF179 Configuration Modes U5098 conÞ guration modes Additional MODBUS RTU Software settings MEDIUM 2020 Madison Company Inc MAD_MAN_099 MF179_RevA_060920 ECN 11618 Effective Date 06 09 2020 099 MF179 Rev A ...

Page 17: ...sonco com www madisonco com View in stock products ready to ship today at Madisonco com buy 2020 Madison Company Inc MAD_MAN_099 MF179_RevA_060920 ECN 11618 Effective Date 06 09 2020 099 MF179 Rev A Page 13 of 40 www madisonco com U5098 conÞ guration modes Additional MODBUS RTU Software settings FILTER COEEFICIENT Input a value from 1 to 99 maximum speed 99 maximum slowness The function is deactiv...

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