Lumberjack YTL-590-111 Page 1 Instruction Manual Download

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9 TON LOG SPLITTER

INSTRUCTION MANUAL

ASSEMBLY AND OPERATING INSTRUCTIONS

This safety alert symbol identifies important safety messages in
this manual. Failure to understand and follow safety, assembly
and operating instructions could result in serious injury or death.

REV100821 LS0900

Summary of Contents for YTL-590-111

Page 1: ...MBLY AND OPERATING INSTRUCTIONS This safety alert symbol identifies important safety messages in this manual Failure to understand and follow safety assembly and operating instructions could result in...

Page 2: ...he Splitter 4 Operation of the Log Splitter 4 General Repair 4 Maintenance Safety 5 Fire Prevention 5 Safe Transport 5 Package Contents 6 Assembly Instructions 7 12 Controls and Features Identificatio...

Page 3: ...purpose can result in serious injury or death and may void the warranty PERSONAL PROTECTIVE EQUIPMENT BEFORE operating the log splitter always be sure to put on appropriate safety gear including eye p...

Page 4: ...r from moving while operating the log splitter ALWAYS know how to stop the log splitter and disengage the controls before operating the log splitter NEVER attempt to split a log against the grain NEVE...

Page 5: ...tainer Store the gas container in a cool dry place and away from any heat sources IMPORTANT NOTE SPARK ARRESTOR REGULATION As a precautionary measure against possible flying sparks always have a Class...

Page 6: ...6 PACKAGE CONTENTS...

Page 7: ...Attach the wheel stand assembly 21 to the beam assembly using the hex bolts M10x65 46 large flat washers 10 47 flat washers 10 26 and the lock nut M10 29 STEP 2 Attach the Wheels 2 1 First remove the...

Page 8: ...the handle 23 into the hole in the direction shown in the figure Finally insert the R pin 51 from the bottom up into the hole to secure the leg STEP 4 Remove the Cylinder Cover 4 1 Remove the cylinde...

Page 9: ...on the ground use a small pail to catch any oil and put down cardboard STEP 6 Attach the Engine to the Mounting Plate 6 1 Attach the engine 20 to the mounting plate using the hex bolt M8x40 49 the fla...

Page 10: ...and replace the oil fill cap dipstick 7 4 Check the engine oil level daily and add more engine oil to maintain proper levels as needed NOTE During the break in period engine may use oil quickly so che...

Page 11: ...ation or laceration Only use regular unleaded gasoline with a minimum 87 octane rating DO NOT mix oil and gasoline together Fill tank approximately below the top of the tank to allow for fuel expansio...

Page 12: ...ecure before applying pressure Release all system pressure before servicing the log splitter Make sure the hydraulic hoses do not touch any hot surfaces or cutting areas Hoses need to be positioned wh...

Page 13: ...this manual 1 Control Valve Handle 2 Engine 3 Cylinder Component 4 Gear Pump 5 Clear Oil Pipe 6 Oil Window 7 Wheel 8 Oil Filler 9 Hitch Accessory 10 Support Leg 11 Handle 12 Wedge 13 Push Plate Compo...

Page 14: ...he locked position DO NOT let the beam drop as it may crush fingers or other body parts and or cause damage to the log splitter NEVER operate or allow anyone else to operate the log splitter while und...

Page 15: ...perating the log splitter 8 Start the engine and make sure the log splitter is on level ground before operating NOTE The hydraulic oil needs to be above 10 F 12C before starting the engine Cold hydrau...

Page 16: ...with adequate lighting so you can see and safely operate the log splitter 13 Push the control lever FORWARD with one hand to split the log 14 Pull the control lever BACKWARD with one hand to return th...

Page 17: ...itter What When How Hoses Each Use Inspect hoses for exposed wire mesh and leaks Replace all worn or damaged hoses before starting the engine Hydraulic Fittings Each Use Inspect fittings for cracks an...

Page 18: ...5 Check the oil level and fill to correct level 6 Drain oil clean the reservoir and refill with clean oil 7 See an authorized service dealer 8 See an authorized service dealer Leaking Cylinder 1 Broke...

Page 19: ...gnment 3 Gear sections damaged 4 Poorly positioned shaft seal 5 Plugged oil breather 1 See an authorized service dealer 2 Correct alignment of the engine and or pump 3 See an authorized service dealer...

Page 20: ...stuck will not move 1 Broken drive shaft 2 Screws in coupling not adjusted properly 3 Loose shaft coupling 4 Gear sections are damaged 5 Damaged relief valve 6 Hydraulic lines are blocked 7 Incorrect...

Page 21: ...ideal conditions Cylinder Bore Size 2 75 x 18 3 Hydraulic Oil AW32 AW46 and Universal Hydraulic Oil Hydraulic Capacity 1 32 Gallons 5L Maximum Log Length 20 Tire Size 10 Flat Free Tire Maximum Transpo...

Page 22: ...22 DRAWING AND PARTS LIST...

Page 23: ...k Washer 6 6 17 9301 06000 DX Flat Washer 6 6 18 9101 06020 DX8 8 Hex Bolt M6x20 6 19 LS0900 05000 Push Plate 1 20 9301 16000 DX Flat Washer 16 2 21 LS0900 02000 Wheel Stand Assembly 1 22 LS0900 01000...

Page 24: ...sher 1 43 9301 08000 DX Flat Washer 8 16 44 LS12J 00010 DX Straight Connector 1 45 TS600 00009 DX O Lock Ring 2 46 9101 10065 DX8 8 Hex Bolt M10x65 2 47 9302 10000 DX Large Flat Washer 10 2 48 9306 08...

Page 25: ...ation Use and Maintenance Exclusions The warranty does not apply to parts and or labor if the log splitter has been misused neglected involved in an accident abused loaded beyond its limits been modif...

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Lumberjack YTL-590-111, Instruction Manual

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