Lubing Pad-Climate-System Assembly Instructions And Operating Manual Download Page 4

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TABLE OF CONTENTS

1. INTRODUCTION

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1.1 Short description LUBING Pad-climate-system

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1.2 Preface for the manual

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2. GENERAL INFORMATION

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2.1 Warnings and symbols

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2.2 Intended use

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2.3 General safety directives - purpose

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2.4 Obligations

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2.5 Warranty and liability

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2.5 Electrical system

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3. ASSEMBLY

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3.1 Assembly information

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3.2 Installation position in the building

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3.3 Preparation of the attachment opening

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3.4 Assembly instructions

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3.5 Recommended tools

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3.6 Installation procedure

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3.6.1 Installation of the pipe, bottom, and baracket holders

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3.6.2 Assembly of the supply unit and holder for the water trough

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3.6.3 Assembly of the pipe holders

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3.6.4 Glue connection

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3.6.4.1 Preparation of the parts

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3.6.4.2 Pre-treatment of the adhesive surfaces

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3.6.4.3 Processing

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3.6.4.4 Waiting times/pressure test

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3.6.4.5 Installation notes about Tangit

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3.6.4.6 Disposal

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3.6.4.7 Glue instructions

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3.6.5 Bonding of the water trough

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3.6.6 Assembly of the pipe holders

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3.6.7 Assembly of the riser

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3.6.8 Assembly and alignment of the spraying pipe

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3.6.9 Installation of the guide rail

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3.6.10 Coupling for deflector

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3.6.11 Covers of the water trough

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3.6.12 End cover

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3.6.13 End cover of deflector

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3.6.14 Insertion of the pads

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3.6.15 Splash protection..........

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3.6.16 Insertion of the pads......

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3.6.17 Opening of the guide rail

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3.7 Instructions for the bleed-off function

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3.7.1 End cover with overflow

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4. OPERATING INSTRUCTIONS

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4.1 Concept of evaporation cooling

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4.2 Initial commissioning

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4.3 Operation of the system

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4.4 Notices on national/international regulations........

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Summary of Contents for Pad-Climate-System

Page 1: ...m lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com ...

Page 2: ...ingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com ...

Page 3: ... any queries please contact us or your LUBING dealer Current status online at www lubingsystem com 2019 Lubing System srl Tutti i diritti riservati Ristampe incl Estratti solo con autorizzazione della azienda Version Date Changes 2 2 1 22 01 2018 Table Technical data pump type 4 type 11 replaced 3 0 13 03 2018 Various changes 4 0 June 2020 General revision various changes lubingsystem com lubingsy...

Page 4: ...2 3 6 5 Bonding of the water trough 13 3 6 6 Assembly of the pipe holders 13 3 6 7 Assembly of the riser 13 3 6 8 Assembly and alignment of the spraying pipe 14 3 6 9 Installation of the guide rail 14 3 6 10 Coupling for deflector 14 3 6 11 Covers of the water trough 16 3 6 12 End cover 17 3 6 13 End cover of deflector 17 3 6 14 Insertion of the pads 17 3 6 15 Splash protection 18 3 6 16 Insertion...

Page 5: ...com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com l...

Page 6: ...stalls the system e g at operation including preparation troubleshooting in the course of work cleaning care disposal of operating and auxiliary substances maintenance servicing inspection repair and or deactivation The manual is part of the pad climate system It must be kept accessible throughout the service life of the pad climate system and must remain with the system even if the system is sold...

Page 7: ...ing system This operating manual and specifically the safety notes must be observed by all persons working on the pad air conditioning system Additionally all provision and directives on accident prevention and for the respective site must be observed The Pad Climate System must only be used when it is in an impeccable technical condition Any problems that may impair safety must be removed without...

Page 8: ...stem designs For this reason please select and use the sections that apply to you When using this manual for LUBING standard versions please observe any changes to and or deviations from the scope of delivery 3 2 Installation position in the building The pad surface design should be designed based on the maximal required cooling The system should be attached to the building in order to best avoid ...

Page 9: ...frame 3 6 1 Installation of the pipe bottom and bracket holders Start assembly from the center Mark the center with a line at the upper and lower section You can find the holder positioning points in the following figures 3 6 2 Assembly of the supply unit and holder for the water trough Start assembly by installing the supply unit The supply unit should always be placed at the center of the entire...

Page 10: ...e from the end should be 37 5 cm 15 in Attach every upper holder with two screws and washers lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com l...

Page 11: ... the pipe ad sleeve to the stop or to the full sleeve depth at once without twisting canting against each other and hold them in this position for a few seconds until the glue has cured Remove excessive glue with the cleaning paper directly after joining Due to the quick curing of the glue the joined parts must be pushed together within 4 minutes after application of the glue commences The open ti...

Page 12: ...tions of solvent vapors and explosive mixtures Fill pipes with water flush them and blow them out well Do not close lines during the drying phase Extended inhalation of the solvent vapors may dam age health DANGER In the working area Do not smoke Keep used cleaning paper in closed containers e g buckets with lids in order to keep the stress from solvent vapors low We recommend preventive use of pr...

Page 13: ...tion of the supply unit From there glue the troughs to each other until the ends The end cover is glued on at the end of the system instead of a coupling Bonding of the water trough is described in detail in chapter 3 6 4 Tangit cleaner Tangit glue Rag Brush WARNING Adhesive areas must dry for 24 hours lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsyste...

Page 14: ...n order to prevent dirt and splashing water at the pump Observe the arrangement of the construction units as in the sketch The float valve in the housing should be connected to the pressurized water at a later time so that the system will not be filled by accident Ensure that the float of the valve can move freely WARNING Ensure straight cuts when sawing the pipes Then clean the front of the pipes...

Page 15: ...ll side by attaching it to the pipe holder Make sure that the guide rail is correctly installed in all pipe holders WARNING The holes of the spray pipe must be at an angle of 30 degrees against the air flow from the outside Air flow lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem c...

Page 16: ...coupling to connect the guide rails It can be opened and closed with the slider e g to remove the pads or to clean the system lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lu...

Page 17: ...om the end cover see figure below Then attach the end covers with 6 screws each spread evenly across the length 3 6 14 End cover of deflector Now put on the end cover for the deflector and glue the transfer piece to the spraying tube After drying of the glue points the flat seal and closure cap can be attached lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lub...

Page 18: ...100 mm 1 mm for 4 systems or 150 mm 1 mm for 6 systems for a secure plug in connection at the water trough lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubi...

Page 19: ...ality continually drain 5 10 of the entire water flow rate This value should be increased at higher mineral contamination For example If the float valve conveys 20 liters minute about 1 liter minute should be drained additionally An additional water dial may be installed in the supply line for measurement through the float valve The desired setting should be determined during commissioning by cali...

Page 20: ...mic use in areas where higher temperatures for longer periods are the default status The LUBING pad climate system consists of three module groups supply unit central element end set 4 2 Initial commissioning 1 Connect the float valve to a suitable water supply 2 Adjust the float valve with the adjustment screw so that the height of the water level in the water trough measured from the bottom is n...

Page 21: ...re any foreign sub stances in the water system Clean the spraying tube at least once per month This can be simplified by opening the two closure caps while the pump is running and water can flow through Always regulate your ventilation system so that the pad system is turned off while all fans are still running This will dry the pads and kill all algae spores Do not keep the pads wet ted around th...

Page 22: ...NS REMEDY Pads too dry or too wet The ball valve is not set correctly Set the ball valve correctly on this also see chapter 4 2 Initial commissioning Overflowing water trough The float valve is not set correctly Set the float valve correctly on this also see chapter 4 2 Initial commissioning Clogged system Contamination Clean the system on this also see chapter 4 3 Operation of the system lubingsy...

Page 23: ...m lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lub...

Page 24: ... 200V 0 45 Rated current A 3 Y Δ 346 200V 1 40 2 40 max L mm 3 Y Δ 346 200V 536 Weight kg 3 Y Δ 346 200V 9 10 Type of motor enclosure IP X4 Thermal class B Motor speed approx rpm ca 2840 50 Hz ca 3430 60 Hz Max continuous sound intensity level dB A 701 Max water temperature C 40 Max casing interior pressure bar 2 5 For standard voltage according to DIN IES 60038 and DIN EN 60034 Euro voltage Suita...

Page 25: ...com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com l...

Page 26: ...tch PTC resistor PTC resistor 3 400 230V 3 400 230V Max lenght of the pump 633 Max lenght of the pump 633 Power input kW 1 74 Power input kW 1 65 Power output kW 1 30 Power output kW 1 30 Rated current A 2 80 4 85 Rated current A 3 00 5 20 Sound pressure level at 1m measured in accordance with DIN 45635 1m dB A Sound pressure level at 1m measured in accordance with DIN 45635 1m dB A Acoustic capac...

Page 27: ...emperature 40 C 60 C 40 C the max water temperature allowed according to the GS approval 60 C the pump is designed to withstand a max water temperature of 60 C 1 3 suitable for continuous operation at 1 220 240 V 5 3 Y 380 420 V 220 240 V 5 3 Y 660 725 V 380 420 V 5 For standard voltage in accordance with DIN IEC 60038 DIN EN 60034 For special voltages and or the 60 Hz version the performance data...

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Page 30: ...m lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lubingsystem com lub...

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