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6

Table 1A First Stage Piping at High Pressure_10 PSI

The gas piping must be sized for the proper flow and length of 
pipe, to avoid excessive pressure drop.  Both the gas meter and 
the gas regulator must be properly sized for the total gas load.  

If you experience a pressure drop greater than 1 inch w.c.       
(249 Pa), the meter, regulator, or gas line is undersized or in 
need of service.  Perform the steps below when checking inlet 
gas supply:

1.  Turn the main power switch to the “OFF” position.

2.  Shut off gas supply at the manual gas valve in the gas 
 

piping to the appliance.  

3.  Remove the 1/8" pipe plug on the flange to the factory 
 

supplied gas shutoff valve and install a suitable 1/8" 

 

fitting (field supplied) for the manometer tubing.  Place the 

 

tubing of the manometer over the tap once the 1/8" 

 

fitting is installed as shown in FIG.’s 1-1 and 1-2.

4.  Slowly turn on the gas supply at the factory installed 
 

manual gas valve.

5.  Turn the power switch to the “ON” position.

6.  Adjust the temperature set point on the control panel of 
 

the SMART TOUCH control module to call for heat or 

 

utilize Service Mode, see page 10 of this manual.

7.  Observe the gas supply pressure as the burner fires at 
 

100% of rated input.  Percent of burner input will be 

 

displayed on the Modulation Screen.

8.  Ensure inlet pressure is within specified range. 

 

 

Minimum and maximum gas supply pressures are 

 

specified in this section of the manual.

9.  If gas supply pressure is within normal range and no 
 

adjustments are needed, proceed on to Step 11.  

10.  If the gas pressure is out of range, contact the gas utility, 
 

gas supplier, qualified installer or service agency to 

 

determine the necessary steps to provide proper gas 

 

pressure to the control.

11.  Turn the power switch to the “OFF” position.

12.  Shut off the gas supply at the manual gas valve in the gas 
 

piping to the appliance.  

13.  Remove the manometer from the pressure tap on top of 
 

the gas valve.  Remove the 1/8" (3 mm) field supplied 

 

fitting and reinstall the pipe plug removed in Step 3.

DO NOT adjust or attempt to measure gas 
valve outlet pressure.   Attempting to alter 
or measure the gas valve outlet pressure 
could result in damage to the valve, causing 
potential severe personal injury, death, or 
substantial property damage.

 WARNING

Check inlet gas supply

1  

Gas connections 

        

Dual Fuel Supplemental Manual

The Dual Fuel Crest is equipped with 
two (2) inlet gas connections.  Each 
connection must be checked to ensure 
proper operation.

 NOTICE

Table 1B Second Stage Piping at Low Pressure_1/2 PSI

10

20

30

40

50

60

70

80

90

100

125

150

1/2

2442

1885

1580

1382

1240

1133

1048

979

921

872

775

703

Pipe

3/4

4831

3812

3230

2842

2561

2346

2175

2035

1917

1816

1618

1470

Size

1

8531

6916

5939

5270

4776

4392

4083

3829

3614

3429

3063

2789

(I.D.)

1 1/4

16626 13771 11963 10691

9736

8987

8378

7872

7443

7074

6336

5779

1 1/2

23670 19957 17510 15749 14407 13341 12470 11740 11119 10581

9501

8682

2

42521 36514 32398 29359 27001 25104 23538 22216 21082 20097 18104 16580

Nominal Iron Pipe 

Size Inches

                                           

Length of pipe or tubing, feet

                                   Maximum Capacities of Pipe in KBTUH/Hr

Notice:  Capacities show n are for Natural Gas.  Please consult supplier for proper gas pipe sizing for propane.

10

20

30

40

50

60

70

80

90

100

125

150

1 1/4

2205

1496

1212

1039

913

834

771

724

677

630

567

511

Pipe

1 1/2

3307

2299

1858

1559

1417

1275

1181

1086

1023

976

866

787

Size

2

6221

4331

3465

2992

2646

2394

2205

2047

1921

1811

1606

1496

(I.D.)

2 1/2

10140 7046

5695

4778

4343

3908

3618

3329

3160

2991

2654

2412

3

17990 12510 10110 8481

7708

6936

6422

5908

5608

5309

4711

4281

4

36710 25520 20620 17300 15730 14150 13100 12050 11440 10830 9613

8736

Nominal Iron Pipe 

Size Inches

                                    Length of pipe or tubing, feet

                           Maximum Capacities of Pipe in KBTUH/Hr

Notice:  Capacities show n are f or Natural Gas.  Please consult supplier f or proper gas pipe sizing f or propane.

Summary of Contents for Crest 1251

Page 1: ...along with the Crest Installation and Operation Manual and the Crest Service Manual before installing Perform steps in the order given Failure to comply could result in severe personal injury death o...

Page 2: ...situation which if not avoided may result in minor or moderate injury CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided may result in prope...

Page 3: ...ernal to the appliance Do not use this boiler if any part has been under water The possible damage to a flooded appliance can be extensive and present numerous safety hazards Any appliance that has be...

Page 4: ...o flow only if the gas valves are powered and combustion air is flowing 7 Small propane valve Valve 1 Propane The small propane gas valve senses the negative pressure created by the blowers allowing g...

Page 5: ...tes Department of Energy 2 Net AHRI ratings are based on net installed radiation of sufficient quantity for the requirements of the building and nothing need be added for normal piping and pickup Rati...

Page 6: ...to the appliance 13 Remove the manometer from the pressure tap on top of the gas valve Remove the 1 8 3 mm field supplied fitting and reinstall the pipe plug removed in Step 3 DO NOT adjust or attemp...

Page 7: ...e replacement The gas valve MUST NOT be replaced with a conventional gas valve under any circumstances As an additional safety feature the gas valves have flanged connections to the venturis and blowe...

Page 8: ...oming gas pressure less than 4 inches w c 99 kPa If none of the above corrects the problem refer to the Troubleshooting Section of the Crest Service Manual Check system and boiler Check water piping 1...

Page 9: ...inspect the appliance and to replace any part of the control system and any gas control which has been under water OPERATING INSTRUCTIONS 1 STOP Read the safety information above on this label 2 Set...

Page 10: ...6 Insert the probe from a combustion analyzer into the hole left by the removal of the fitting 7 Once the boiler has modulated up to rate measure the combustion The values should be in the range list...

Page 11: ...ot in use FIG 2 3 Figure 2 3 Shutoff Valves NATURAL SHUTOFF VALVE PROPANE SHUTOFF VALVE DIR 2000508189 4 Turn on the shutoff valve for the one in use 5 Turn the main power ON 6 Using the Touch Screen...

Page 12: ...2 INTEGRATED CONTROL CN3 4 X8 15 X7 7 X8 11 X8 6 X8 16 X8 7 X8 17 X8 1 X8 3 X8 8 X8 2 X8 4 X8 9 X7 1 X7 5 GROUND X11 LCD DISPLAY X4 X5 1 X5 7 X5 2 X5 8 X5 3 X5 9 X5 4 X5 10 X5 5 X5 41 X5 6 CN3 12 BAS...

Page 13: ...R BL X6 18 X6 8 X1 8 G X6 9 MAIN BLOWER BLOWER R BK GY W T BK X2 3 X1 7 X1 10 X1 5 TRANSITION FLAME SENSE LG CON BRD FLAME SENSE SPARK GENERATOR SPARK ROD X2 5 FLUE DAMPER TRANSFORMER X13 4 FLUE DAMPE...

Page 14: ...Dual Fuel Supplemental Manual Notes 14...

Page 15: ...15 Dual Fuel Supplemental Manual Notes...

Page 16: ...Revision Notes Revision A Change 500001029 initial release MM 100268179_DIR 2000509263 Rev A 10 15...

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