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12

        

Dual Fuel Supplemental Manual

 

3  

Diagrams 

Figure 3-1 Ladder Diagram

PRE-MIX SENSOR 1 (S13)

PRE-MIX SENSOR 1 (S11)

FLUE SENSOR (S10)

OUTLET SENSOR (S1)

-T

-T

-T

-T

-T

-T

FLUE SENSOR

OUTLET SENSOR (S9)

1.5A EACH MAX

WARNING

OPTIONAL USB/WIFI

J3-3

JUNCTION BOX

TERMINAL STRIP
120V SUPPLY "L"

TERMINAL STRIP
120V SUPPLY "N"

120VAC

NEUTRAL

INTEGRATED CONTROL

ON/OFF

SWITCH

F2

3.15 A

F4

5.0 A

SYSTEM PUMP

RELAY

BOILER PUMP

RELAY

DHW PUMP

RELAY

X1-1

X1-2

X1-4

X1-8

SMALL GAS

VALVE RELAY

LARGE GAS

VALVE RELAY

X1-6

2

-

0

1

X

1

-

0

1

X

X10-3

SMALL GAS

VALVE RELAY

LARGE GAS

VALVE RELAY

X10-6

X10-5

X10-4

TERMINAL STRIP

SYSTEM PUMP

CONTACTOR

BOLIER PUMP

CONTACTOR

DHW PUMP

CONTACTOR

BLOWER

RELAY

BLOWER

X6-10

X13-4

X6-1

X2-5

2

1

3

BAS

X1-1

X1-2

X1-3

FLUE DAMPER

TRANSFORMER

1

2

3

24V

TRANSFORMER

FLUE DAMPER

X6-3

X1-12

!

RIBBON CABLE

BOARD

TEST

SWITCH

LWCO

PROBE

LWCO RESET

J2-2

J3-5

X6-5

X6-15

X6-12

X13-1

X6-6

X3-3

X3-4

X3-1

X3-2

X6-11

X6-2

X1-3

LWCO

CONTROL

BLOCKED FLUE

SWITCH

BLOCKED DRAIN

SWITCH

ALARM
CONTACTS

RUN-TIME
CONTACTS

TANK
THERMOSTAT

LOUVER
PROVING

AUX
SWITCH 1

AUX
SWITCH 2

ENABLE

W

CN1-12

J3-6

CN1-10

CN1-11

CN1-9

X6-4

CN1-8

CN1-7

CN1-1

CN1-3

X1-3

X1-7

X1-10

X2-3

FLAME

SENSE 2

FLAME

SENSE 1

SPARK

GENERATOR

SPARK

ROD

SHIELD

SHIELD

A

B

MODBUS
OPTION

+

-

-

+

RATE
OUT

BOILER
PUMP OUT

SYSTEM RETURN
SENSOR

SYSTEM SUPPLY
SENSOR

0-10V

0-10V

TANK
SENSOR

OUTDOOR
SENSOR

+

+

-

-

0-10V

0-10V

BMS
IN

SYSTEM
PUMP IN

SHIELD

SHIELD

A

B

CASCADE

LARGE

CONNECTION BOARD

CN6-1

CN3-6

CN3-7

CN3-14

CN3-13

CN3-11

CN3-9

CN3-8

CN3-1

CN3-2

CN3-3

CN3-4

CN6-2

CN6-3

CN3-10

X6-14

INTEGRATED

BOARD

X4-1

X4-2

X4-3

X6-3

X6-1

X6-2

X8-20

X8-10

X7-8

X8-13

X8-14

X8-12

INTEGRATED

CONTROL

CN3-4

X8-15

X7-7

X8-11

X8-6

X8-16

X8-7

X8-17

X8-1

X8-3

X8-8

X8-2

X8-4

X8-9

X7-1

X7-5

GROUND

X11

LCD

 DISPLAY 

X4

X5-1

X5-7

X5-2

X5-8

X5-3

X5-9

X5-4

X5-10

X5-5

X5-41

X5-6

CN3-12

BAS

X5-12

J3-2

BOX DEPICTS

SINGLE HOUSING

HIGH VOLTAGE

LOW VOLTAGE

BOX DEPICTS

OPTIONAL ITEMS

X6-8

INLET SENSOR

-T

X6-9

4

BLOWER

120 VAC

    locations when using diagrams to troubleshoot unit.

USB

INTERFACE

"X5"

BLOCK WIRING

IS MODEL 

DEPENDENT

X8-1

X8-5

100266316  REV A

24 VAC LOUVER
RELAY COIL

X6-13

CN1-2

R

BLOWER

RELAY

CN1-5

CN1-4

HIGH LIMIT

SWITCH

SMALL

CONNECTION BOARD

CN-1

CN1-6

CN-2

CN-3

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

CAM

SWITCH

PROPANE LGPS

NATURAL LGPS

AIR VALVE

PRESS. SWITCH

CAM

SWITCH

PROPANE LIGHT

NATURAL LIGHT

CAM

SWITCH

PROPANE

NATURAL

PROPANE

NATURAL

M

J23

3. Actual connector block locations may vary from those show n on diagrams.  Refer to actual components for proper connector blo ck

E

J3-4

DUAL SENSOR

ETHERNET CABLE

USB CABLE

8

43

J17

J8

EXTENSION CABLE

OPTIONAL

GND

J12

J7

J6

J11

J10

J2

24V

BAS

J9

CN-4

DONGLE

AIR VALVE

M

CN6-1

CN6-3

CN6-2

LG CON BRD

X6-18

1

2

5

X6-17

Notes
1. All wiring must be installed in accordance with:  local, st ate, provincial and national code requirements per either N.E.C.  in USA or
    C.S.A. in Canada.
2. If any original equipment wire as supplied with the appliance mu st be replaced, it must be replaced with wire having same wi re gauge
    (AWG) and rated for a minimum of 105°C.  Exceptions:  Replacement high voltage spark lead and ribbon cables must be purchased
    from the factory.  Use of a non-approved spark lead or ribbon cables can lead to operational problems which could result in
    non-repairable damage to the integrated controller or other components.

WIFI

J2-1

DISCONNECT POWER

BEFORE SERVICING

Summary of Contents for Crest 1251

Page 1: ...along with the Crest Installation and Operation Manual and the Crest Service Manual before installing Perform steps in the order given Failure to comply could result in severe personal injury death o...

Page 2: ...situation which if not avoided may result in minor or moderate injury CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided may result in prope...

Page 3: ...ernal to the appliance Do not use this boiler if any part has been under water The possible damage to a flooded appliance can be extensive and present numerous safety hazards Any appliance that has be...

Page 4: ...o flow only if the gas valves are powered and combustion air is flowing 7 Small propane valve Valve 1 Propane The small propane gas valve senses the negative pressure created by the blowers allowing g...

Page 5: ...tes Department of Energy 2 Net AHRI ratings are based on net installed radiation of sufficient quantity for the requirements of the building and nothing need be added for normal piping and pickup Rati...

Page 6: ...to the appliance 13 Remove the manometer from the pressure tap on top of the gas valve Remove the 1 8 3 mm field supplied fitting and reinstall the pipe plug removed in Step 3 DO NOT adjust or attemp...

Page 7: ...e replacement The gas valve MUST NOT be replaced with a conventional gas valve under any circumstances As an additional safety feature the gas valves have flanged connections to the venturis and blowe...

Page 8: ...oming gas pressure less than 4 inches w c 99 kPa If none of the above corrects the problem refer to the Troubleshooting Section of the Crest Service Manual Check system and boiler Check water piping 1...

Page 9: ...inspect the appliance and to replace any part of the control system and any gas control which has been under water OPERATING INSTRUCTIONS 1 STOP Read the safety information above on this label 2 Set...

Page 10: ...6 Insert the probe from a combustion analyzer into the hole left by the removal of the fitting 7 Once the boiler has modulated up to rate measure the combustion The values should be in the range list...

Page 11: ...ot in use FIG 2 3 Figure 2 3 Shutoff Valves NATURAL SHUTOFF VALVE PROPANE SHUTOFF VALVE DIR 2000508189 4 Turn on the shutoff valve for the one in use 5 Turn the main power ON 6 Using the Touch Screen...

Page 12: ...2 INTEGRATED CONTROL CN3 4 X8 15 X7 7 X8 11 X8 6 X8 16 X8 7 X8 17 X8 1 X8 3 X8 8 X8 2 X8 4 X8 9 X7 1 X7 5 GROUND X11 LCD DISPLAY X4 X5 1 X5 7 X5 2 X5 8 X5 3 X5 9 X5 4 X5 10 X5 5 X5 41 X5 6 CN3 12 BAS...

Page 13: ...R BL X6 18 X6 8 X1 8 G X6 9 MAIN BLOWER BLOWER R BK GY W T BK X2 3 X1 7 X1 10 X1 5 TRANSITION FLAME SENSE LG CON BRD FLAME SENSE SPARK GENERATOR SPARK ROD X2 5 FLUE DAMPER TRANSFORMER X13 4 FLUE DAMPE...

Page 14: ...Dual Fuel Supplemental Manual Notes 14...

Page 15: ...15 Dual Fuel Supplemental Manual Notes...

Page 16: ...Revision Notes Revision A Change 500001029 initial release MM 100268179_DIR 2000509263 Rev A 10 15...

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