background image

8

        

Dual Fuel Supplemental Manual

2  

Start-up   

Final checks before starting the boiler

  Read the Crest Service Manual to familiarize yourself 

with SMART TOUCH control module operation.  Read 
this manual, page 9 for proper steps to start boiler.

  Verify the boiler and system are full of water and all 

system components are correctly set for operation.

  Verify the preparation procedures of Section 9 of the 

Crest Installation and Operation Manual have been 
completed.

  Verify electrical connections are correct and securely 

attached.

  Inspect vent piping and air piping for signs of deterioration 

from corrosion, physical damage or sagging.  Verify air 
piping and vent piping are intact and correctly installed 
per this manual.

Start the boiler

1.  Read and follow the Operating instructions in FIG. 2-1, 

page 9.

If boiler does not start correctly

1.  Check for loose connections, blown fuse or service switch 

off?

2.  Is external limit control (if used) open?  Is boiler water 

temperature above 200°F (93°C)?

3.  Is the boiler receiving a call for heat?

4.  Is gas turned on at meter and boiler?

5.  Is incoming gas pressure less than 4 inches w.c. (.99 kPa)?

If none of the above corrects the problem, refer to the 
Troubleshooting Section of the Crest Service Manual.

Check system and boiler

 

Check water piping

1.  Check system piping for leaks.  If found, shut down the 

boiler and repair immediately.  (See WARNINGS in 
the Crest Installation and Operation Manual (startup) 
regarding failure to repair leaks.)

2.  Vent any remaining air from the system using manual 

vents.  Air in the system will interfere with circulation 
and cause heat distribution problems and noise.

 

Check vent piping and air piping

1.  Check for gastight seal at every connection, seam of air 

piping, and vent piping.

Venting system must be sealed gastight 
to prevent flue gas spillage and carbon 
monoxide emissions, which will result in 
severe personal injury or death.

 

Check gas piping

1.  Check around the boiler for gas odor following the 

procedure in the Crest Installation and Operation 
Manual (connecting gas supply piping).

If you discover evidence of any gas leak, 
shut down the boiler at once.  Find the 
leak source with a bubble test and repair 
immediately.  Do not start the boiler again 
until corrected.  Failure to comply could 
result in severe personal injury, death, or 
substantial property damage.

 WARNING

 WARNING

Summary of Contents for Crest 1251

Page 1: ...along with the Crest Installation and Operation Manual and the Crest Service Manual before installing Perform steps in the order given Failure to comply could result in severe personal injury death o...

Page 2: ...situation which if not avoided may result in minor or moderate injury CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided may result in prope...

Page 3: ...ernal to the appliance Do not use this boiler if any part has been under water The possible damage to a flooded appliance can be extensive and present numerous safety hazards Any appliance that has be...

Page 4: ...o flow only if the gas valves are powered and combustion air is flowing 7 Small propane valve Valve 1 Propane The small propane gas valve senses the negative pressure created by the blowers allowing g...

Page 5: ...tes Department of Energy 2 Net AHRI ratings are based on net installed radiation of sufficient quantity for the requirements of the building and nothing need be added for normal piping and pickup Rati...

Page 6: ...to the appliance 13 Remove the manometer from the pressure tap on top of the gas valve Remove the 1 8 3 mm field supplied fitting and reinstall the pipe plug removed in Step 3 DO NOT adjust or attemp...

Page 7: ...e replacement The gas valve MUST NOT be replaced with a conventional gas valve under any circumstances As an additional safety feature the gas valves have flanged connections to the venturis and blowe...

Page 8: ...oming gas pressure less than 4 inches w c 99 kPa If none of the above corrects the problem refer to the Troubleshooting Section of the Crest Service Manual Check system and boiler Check water piping 1...

Page 9: ...inspect the appliance and to replace any part of the control system and any gas control which has been under water OPERATING INSTRUCTIONS 1 STOP Read the safety information above on this label 2 Set...

Page 10: ...6 Insert the probe from a combustion analyzer into the hole left by the removal of the fitting 7 Once the boiler has modulated up to rate measure the combustion The values should be in the range list...

Page 11: ...ot in use FIG 2 3 Figure 2 3 Shutoff Valves NATURAL SHUTOFF VALVE PROPANE SHUTOFF VALVE DIR 2000508189 4 Turn on the shutoff valve for the one in use 5 Turn the main power ON 6 Using the Touch Screen...

Page 12: ...2 INTEGRATED CONTROL CN3 4 X8 15 X7 7 X8 11 X8 6 X8 16 X8 7 X8 17 X8 1 X8 3 X8 8 X8 2 X8 4 X8 9 X7 1 X7 5 GROUND X11 LCD DISPLAY X4 X5 1 X5 7 X5 2 X5 8 X5 3 X5 9 X5 4 X5 10 X5 5 X5 41 X5 6 CN3 12 BAS...

Page 13: ...R BL X6 18 X6 8 X1 8 G X6 9 MAIN BLOWER BLOWER R BK GY W T BK X2 3 X1 7 X1 10 X1 5 TRANSITION FLAME SENSE LG CON BRD FLAME SENSE SPARK GENERATOR SPARK ROD X2 5 FLUE DAMPER TRANSFORMER X13 4 FLUE DAMPE...

Page 14: ...Dual Fuel Supplemental Manual Notes 14...

Page 15: ...15 Dual Fuel Supplemental Manual Notes...

Page 16: ...Revision Notes Revision A Change 500001029 initial release MM 100268179_DIR 2000509263 Rev A 10 15...

Reviews: