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Lissmac MAB 2001, Operating Instructions Manual

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BASIC SAFETY NOTES 

Warning notes and icons used in this manual 

 

 

  SIGNAL WORD 

 

Type and source of hazard 

Consequences of non-compliance 

 

Actions to avert the danger. 

 

 

The signal word next to the danger symbol indicates the degree of danger.   

 

DANGER

 

This signal word signifies an extremely dangerous situation. If the situation is not avoided, fatal or 
serious injuries will result. 

 WARNING 

This signal word signifies a dangerous situation. If the situation is not avoided, fatal or serious injuries 
will result. 

 CAUTION 

This signal word signifies a dangerous situation. If the situation is not avoided, medium to slight injuries 
will result.  

 

NOTICE 

This signal word signifies a situation which presents risks to objects. If the situation is not avoided, 
property damage will result. The signal word is present without a danger symbol. 

 

 

Important information is denoted by »i«.

 

 

 

Summary of Contents for MAB 2001

Page 1: ...G INSTRUCTIONS MASONRY WORK PLATFORM MAB 2001 MAB 2801 MAB 3001 LISSMAC Maschinenbau GmbH Lanzstrasse 4 D 88410 Bad Wurzach Telephone 49 0 7564 307 0 Telefax 49 0 7564 307 500 lissmac lissmac com www lissmac com EN ...

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Page 3: ...0 7564 307 0 Fax 49 0 7564 307 500 lissmac lissmac com www lissmac com Translation of the original operating instructions As of 07 2020 Forwarding and reproduction of these operating instructions in any form as well as use of its contents are forbidden where not permitted in writing Violations obligate to damages All rights are reserved for the case of patent utility sample or design patent entry ...

Page 4: ...t avoided fatal or serious injuries will result WARNING This signal word signifies a dangerous situation If the situation is not avoided fatal or serious injuries will result CAUTION This signal word signifies a dangerous situation If the situation is not avoided medium to slight injuries will result NOTICE This signal word signifies a situation which presents risks to objects If the situation is ...

Page 5: ... instructions Disconnect from mains before performing maintenance work High pressure cleaning forbidden Attachment point for crane transports Forklift transport High voltage hazard Electric shock hazard Fall hazard Suspended load hazard Crushing hazard Warning of a danger area ...

Page 6: ...g instructions must be read and applied by every person who is charged with work at the machine e g Operation including equipment troubleshooting in the work process removal of production wastes care disposal of operating and auxiliary substances Servicing maintenance inspection repair and or Transport In addition to the operating instructions and the binding rules on accident prevention that appl...

Page 7: ...7 67 Notes ...

Page 8: ...onry Work Platform 22 3 4 Setup of the Masonry Work Platform 23 3 5 Installation of Railings 24 3 6 Installation of emergency escape ladder 25 Transport 26 4 1 Transport on Truck 26 4 2 Relocation with the Forklift 26 4 3 Movement with Construction Crane 27 4 4 Movement with the Wheel Set 28 Operation 29 5 1 Operation 29 5 2 Switch Off 30 5 3 Work Interruption 30 Disassembly 31 Servicing 32 7 1 Ma...

Page 9: ...sides smoothly up to 1 m Slip proof aluminium beaded sheet lining Serial phase control Low dead weight Flexibly usable foot switch serial Minimum setup time of the platforms simple and efficient Double acting hydraulic cylinders with safety valve Best weight distribution due to completely supported base frame Quickly pluggable wheel set available optionally for easy movement of the platforms Centr...

Page 10: ...ing instructions Specifically remove problems that may impair safety at once have them removed Intended use The LISSMAC masonry work platform MAB is a mobile lifting work platform It is intended solely for the raising and lowering of workers and building material during mason s work by competent persons Lifting serves to adjust the work height and is limited to the maximum carrying capacity indica...

Page 11: ...f construction material on the lateral extensions Work with the masonry work platform at a slope Use under a structural element with possible top contact in fully raised state Use of the masonry work platform without guard rails Use of two masonry work platforms and one subframe at once The use of ladders or equipment to extend reach or working height Entering the space below the raised platform w...

Page 12: ...nry work platform Keep all safety and danger notes on at the masonry work platform completely legible For safety relevant changes to the operating conduct of the machine shut down the machine at once and report the interference to the relevant office person No changes must be performed by attachments or conversions without the written consent of the manufacturer Only use genuine spare parts of the...

Page 13: ...e kept at a safe distance from live electrical lines Collision with fixed structures or other objects must be avoided For use under structural objects at maximum lifting height a minimum safety distance of 0 5m must remain between the railing or respectively the highest point on the platform material Without a fault interrupter FI in the supply line or the distributor box the masonry work platform...

Page 14: ...aintenance Work as well as Troubleshooting during Work Setting maintenance and inspection work and dates prescribed in the operating instructions including information on the replacement of parts partial equipment must be observed This work must only be performed by specialists Inform operating staff of any special and repair work before starting them Designate supervisors If the masonry work plat...

Page 15: ...atforms must be connected to one supply Live electrical lines must be kept away from the masonry work platform 1 5 2 Dust When working on close spaces observe any national provisions that may apply 1 5 3 Noise The emission sound pressure at the operating station is at 70 dB A 1 5 4 Danger of Falling The masonry work platform must only be used with railings as fall protection and a ladder as emerge...

Page 16: ...onal road traffic rules Collision with stationary buildings vehicles or other objects must be avoided 1 7 Packaging and Storage Check the machine for damage at receipt In case of damage the machine must not be taken into operation Damaged cables and plug connections also pose a safety risk and must not be used Inform the manufacturer company in this case If the machine is not taken into operation ...

Page 17: ...rs inside Pos 12 Shears outside Pos 13 Hydraulics unit Pos 14 Hydraulics cylinder Pos 15 Wheel set Pos 16 Extension Pos 17 Railing element with entrance Pos 18 Railing element Pos 19 Railing element adjustable Pos 20 Railing element extension Pos 21 Ladder attachment Pos 22 Ladder guide Pos 23 Ladder holder Pos 24 Reception plate wheel set Pos 25 Spirit level Pos 26 Railing element optional 2 2 Ac...

Page 18: ...18 67 20 14 24 8 2 1 20 19 18 7 17 20 25 5 1 26 6 6 4 7 1 2 21 5 9 10 11 12 13 14 15 16 22 ...

Page 19: ...output 1 6 kW S3 3 min 60 min 3 3 kW S3 3 min 60 min Voltage 400 V 4 7 A 230 V 8 1 A 400 V 7 5 A 230 V 13 A Subframes Height max 2 5 m Max height with subframe m 4 5 m 5 5 m Width extension 0 5 m Length extension 1 m Perm load of walking bridge 150 kg Only for walking no putting down or storing of construction materials or parts Weight 960 kg 998 kg 1240 kg The technical data listed here are subje...

Page 20: ...g station is at 70 dB A The values have been determined by the sound emission measurement The inspection took place without load on the work area The emission sound pressure was determined under consideration of the standard EN 280 2 6 Load capacity of the Platform MAB 2001 MAB 2801 MAB 3001 Perm overall load persons and half 2000 kg 3000 kg 3000 kg Perm load per half 1000 kg 1500 kg 1500 kg Perm ...

Page 21: ...ic oil approved by the manufacturer may be used 3 2 Controls Foot switch with EMERGENCY OFF function The foot switch is used to lift and lower the masonry work platform The foot switch is placed on the masonry work platform and controlled via the operator s foot The foot switch has an EMERGENCY OFF function at the top Manual control with EMERGENCY OFF function The manual control is used to lift an...

Page 22: ...ntal and solid surface minimum load carrying capacity 1000 kg m CAUTION Personnel injury due to improper use It is possible the machine will fall over between the open intermediate spaces if the pull outs are not completely extended The distance may not be larger than 0 1 m on the railing free side It is prohibited to work on the machine if the pull outs are not completely extended Maximum 0 1 m 0...

Page 23: ...otected Consider dangers from water and falling objects Sequence Put foot switch Pos 12 on the masonry work platform Plug foot switch cable into the socket Pos 11 Turn the main switch Pos 8 Operation via the foot switch Pos 12 Set up railing Pos 1 to 7 The railing Pos 2 can only be plugged in with the extension completely extended Plug the ladder Pos 13 into the ladder holder Pos 14 and secure it ...

Page 24: ...7 3 5 Installation of Railings When transporting all railing elements must be disassembled The railing elements are plugged into the railing folders at the top of the frame Overview of the railing elements ...

Page 25: ...uide is structurally damaged the operator may fall Check ladder guide at the beginning of each shift for damage and structural integrity Succession Insert ladder guide Pos 1 into ladder holder at platform Pos 2 an secure with linchpin Pos 3 Insert ladder Pos 4 into ladder attachment at the platform base Pos 5 and secure with pin Pos 6 Check lateral play of ladder at the ladder guide max 6 mm The p...

Page 26: ...ements have been removed The masonry work platform is tied to the crane eyelets 4 2 Relocation with the Forklift CAUTION Unsafe transport Personnel injury or property damage may result No persons or objects may be on the masonry working platform during transport Transport the masonry working platform only completely lowered and with all railing elements removed Only use suitable lifting and securi...

Page 27: ...ved Only use suitable lifting and securing materials Do not stand under a suspended load Transport is only permitted if the masonry work platform is lowered and all railing elements have been disassembled Conditions The masonry work platform is lowered with the foot switch Disconnect supply cable from the power connection Disconnect foot switch The ladder and all railing elements must be disassemb...

Page 28: ...platform without an operator Personnel injury or property damage are the result Moving the masonry platform on wheels over inclines or declines is prohibited Masonry working platform may only be moved if there are no persons or objects on the masonry working platform The wheels may only be used for short stretches and on level concrete surfaces Sequence Install wheel set in the holding plate Move ...

Page 29: ... masonry working platform is prohibited The masonry working platform must only be used with the railings designed for it CAUTION Risk of falling due to improper use Personnel injury or material damage during work with the platform without railings is possible The masonry working platform must only be used with the railings designed for it The masonry work platform must not be overloaded Observe ad...

Page 30: ...OFF position Disconnect supply cable from the power connection Secure the main switch with a padlock 5 3 Work Interruption The masonry work platform must be moved to the bottom position when switching off and must be secured against reactivation by unauthorised persons The main switch can be secured with a padlock Move the masonry work platform all the way down via the foot switch Put the main swi...

Page 31: ...uitable lifting and securing materials Do not stand under a suspended load Sequence Lower the masonry work platform all the way down via the foot switch Remove railing elements ladder ladder guide and ladder holder Push in and lock the walking bridges Unplug on the foot switch Switch off the masonry work platform via the main switch The masonry work platform must be protected against reactivation ...

Page 32: ...isions Lubrication Use only high quality grease according to the desired specifications at the lubrication nipples The lubrication grease used at the masonry work platform is designated Energrease LS2 BP 7 1 Maintenance Work daily weekly monthly before every use Thoroughly clean the machine Visual inspection for visible defects and damage Observe wear crack formation corrosion and deformation of t...

Page 33: ...age them securely in the end position Sequence 1 lower the masonry work platform completely 2 completely unload the platform 3 lift platform approx 1 2m 4 leave platform via ladder lift maintenance braces and fold out completely ATTENTION The supports must always lock in the end position 5 climb onto the platform and lower platform to the stop 6 leave platform via ladder and carry out maintenance ...

Page 34: ...AGIP Arnica Extra Plus 46 To avoid damage you must only use this or another synthetic hydraulic liquid based on Estern HE 7 5 Torque values of Screw Connections Strength class 8 8 10 9 12 9 Dimensions Max tightening torque in Nm Max tightening torque in Nm Max tightening torque in Nm M4 3 3 4 8 5 6 M5 6 5 9 5 11 2 M6 11 3 16 5 19 3 M8 27 3 40 1 46 9 M10 54 79 93 M12 93 137 160 M14 148 218 255 M16 ...

Page 35: ...ions and the name and address of the performing person s must be indicated in a signed test report 7 6 1 Safety Facilities Securing the load attachment means masonry work platform against inadvertent lifting or lowering in case of leaks in the control system by an unlockable check valve at each cylinder The valves are electrically controlled and equipped with a spring return 7 6 2 Regular Inspecti...

Page 36: ...on is to serve as proof for already performed maintenance and as a service manual All maintenance and service work must be entered as proof Machine type Serial number year of build Date Maintenance or service work performed Date signature ...

Page 37: ...es not move up to the end position Not enough hydraulic oil in the tank Replenish oil Platform does not move down Magnetic valve at the cylinder defective The valve must only be replaced by the manufacturer or by trained staff Foot switch defective Repair only by trained staff Lifting force of the platform reaches no rated load Pressure is too low Only by the manufacturer or by trained staff Oil l...

Page 38: ...may only be done when the masonry working platform is lowered and all railing elements are removed WARNING Danger of crushing by a masonry platform without an operator Personnel injury or property damage may result Moving the masonry platform on wheels over inclines or declines is prohibited Masonry working platform may only be moved if there are no persons or objects on the masonry working platfo...

Page 39: ...ad weight of the upper platform Only work on the upper platform with the railing and emergency ladder 9 3 2 Technical Data Carrying capacity of the upper masonry work platform Work height MAB 3001 MAB 3001 1 650 kg 6 00 m MAB 2801 MAB 2801 1 950 kg 3 98 m MAB 2001 MAB 2001 1 020 kg 3 98 m MAB 3001 MAB 2801 1 950 kg 4 98 m MAB 3001 MAB 2001 2 000 kg 4 98 m MAB 2801 MAB 2001 2 000 kg 3 98 m ...

Page 40: ...round Check that the platform is level with a spirit level Put the second masonry work platform on the first masonry work platform Connect the masonry work platform with connection clamps For the MAB 3001 with MAB 2801 2001 two connection clamps must be used at the side Connection clamp MAB 3001 MAB 2001 ...

Page 41: ... work platform Insert and secure the ladder Mount the ladder guide holder 6 at the top frame of the first masonry work platform and secure it Attach and secure the ladder guide holder 3 and adapter 7 and the ladder guide 2 at the top frame of the second masonry work platform Insert and secure the second ladder Check all safety elements for their professional assembly again 1 3 2 6 5 7 3 2 ...

Page 42: ... work platform including the operating materials e g hydraulics oil All EU and national provisions must be observed SPECIAL CONNECTION CONDITIONS Special connection conditions according to EN 61000 3 3 or IEC 61000 3 11 RA 0 15Ω jXA 0 1Ω at 50 Hz RN 0 1Ω jXN 0 06Ω at 50 Hz ...

Page 43: ...perational wear does not lead to any claims for defects Feed and drive elements such as toothed racks gears pinions spindles spindle nuts spindle bearing cables chains chain wheels belts Seals cable hoses collars connectors couplings and switches for pneumatics hydraulics electrical Guide elements such as guide strips guide bushings guide rails rollers bearings anti slide plating Tension elements ...

Page 44: ...kers and building material on construction sites by competent persons Lifting serves to balance out the work height and limits itself to the maximum carrying capacity indicated MAB 2001 MAB 2801 MAB 3001 Length 3 1 m 3 1 m 4 1 m Width 1 62 m 1 62 m 1 62 m Lifting height 0 49 1 99 m 0 49 1 99 m 0 57 3 00 m Lifting speed 1 5 m min 1 8 m min 2 1 m min Carrying capacity 2000 kg 3000 kg 3000 kg Drive E...

Page 45: ...45 67 ...

Page 46: ... 202753 24 BAR GALVANIZED 6 621051 32 BRACKET POLYAMIDE 4 201892 33 41 WHEEL SET MAB 2001 2801 1 820093 33 42 WHEEL SET MAB 3000 1 820094 33 RECEPTACLE 4 691072 34 SHAFTSCREW WITH NOTCH DIN 427 10 x 25 4 300267 35 SPRING LOCK GALVANIZED 4 201767 36 HEXAGON NUT DIN 439 18 x 1 0 4 300664 37 HEXAGON NUT DIN 934 12 0 8 300559 38 LENS HEAD SCREW M 12 x 30 8 300699 40 PROTECTIVE BAR 4 690483 41 STEERING...

Page 47: ...MPLETE LOWER 680276 59 ALUMINUM LADDER 1 621115 60 LADDER RECEPTACLE 1 622972 61 FRAME TOP 1 692521 692147 62 SPIRIT LEVEL 1 201215 63 IMPACT PROTECTION 1 621139 64 FOOT CONTROL PANEL 2 1 623232 65 FOOT CONTROL PANEL 3 1 623231 66 HEX BOLT DIN 933 6 x 16 300276 67 ALUMINIUM PLATE 1 102094 102095 68 COVER 2 623238 69 COUNTERSUNK SCREW DIN 7991 6 x 12 360044 70 MAINTENANCE SUPPORT 1 1078056 ...

Page 48: ...48 67 1 ...

Page 49: ...036668 ELECTRICAL KIT 1 x not shown 1038905 ELECTRICAL KIT with socket 1 x not shown 681659 ELECTRICAL KIT 1 x not shown 1036672 ELECTRICAL KIT 1 x not shown 1038916 ELECTRICAL KIT with socket 1 x not shown 681686 ELECTRICAL KIT 1 x not shown 1035980 ELECTRICAL KIT 1 x not shown 681405 ELECTRICAL KIT 1 x not shown 1038915 ELECTRICAL KIT with socket 1 x not shown 682023 ELECTRICAL KIT with socket 1...

Page 50: ...50 67 2 ...

Page 51: ...x x x 1 9 1 1040446 FASTENING NUT FOR MAGNETIC COIL MAB 2 x x x 1 10 1014470 BRIDGE RECTIFIER 2 x x x 1 11 1038801 PRESSURE LIMITING VALVE 1 x x 1 12 1038803 HP PUMP 1 2 CCM 1 x 1038804 HP PUMP 2 5 CCM 1 x x 1 13 1038805 MINATURE TEST PORT G1 4 M16X2 1 x x x 1 14 1038799 INTAKE PIPE ASSY 1 x x x 1 15 1038800 CHECK VALVE 1 x x x 1 16 1038802 GASKET SET 1 x x x 2 300176 HEX BOLT M10x30 2 x x x x x 3...

Page 52: ... x 22 400960 PROTECTIVE HOSE 1 x x x x x x 23 201282 HP SCREW SWIVEL STRAIGHT 1 x x x x 24 201168 HP SCREW SWIVEL STRAIGHT 2 x x 25 201401 HP SCREW SWIVEL STRAIGHT 2 x x 26 400526 PROTECTIVE HOSE 1 x x x x x x To avoid incorrect deliveries please specify the complete designation year of manufacture and machine number when ordering spare parts Technical changes reserved We would expressly draw your...

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Page 56: ...56 67 HYDRAULIC DIAGRAM ...

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