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lectroCount lCr 600 overview 

General InforMaTIon

The Liquid Controls LectroCount LCR 600 is a 

microprocessor-based electronic meter register that 

can be used for Weights & Measures approved custody 

transfer actions in mobile or fixed installations. The LCR 

600 can control a meter system as a stand-alone unit, 

or it can be used as a slave to a host controller such 

as a process controller or an in-cab data management 

system. The LCR 600 is a self-contained unit. All 

operation, setup, and configuration functions can be 

carried out using the LCR 600s red selector switch and 

the alphanumeric keypad. No lap pads, laptops, or other 

data entry devices are required. A seperate software 

program for PCs, EZCommand, is available to configure 

LCR 600s.

InPuTs

In order to calculate flow measurements from a positive 

displacement meter, the LCR 600 receives a pulse input 

from an internally mounted quadrature pulser that is 

mechanically connected to the flow meter (retrofit kits 

are available for installation onto Neptune, Brooks, and 

Smith positive displacement meters). This pulse output 

can also come from a Liquid Controls external POD 

pulser or another pulse generator. In addition to the 

pulse input, the LCR 600 is equipped with an input for 

a temperature probe, so the register can compensate 

volume measurements according to the temperature of 

the product. 

ouTPuTs

The LCR 600 is equipped with a scaled pulse output, 

two auxiliary outputs, and two solenoids outputs. These 

outputs allow the LCR 600 to communicate with meter 

system accessories such as solenoid-controlled valves, 

optical air and vapor eliminators, remote displays, 

printers, and third-party devices. 

CoMMunICaTIons

The LCR 600 is capable of interfacing in RS-232 and 

RS-485 communication protocols.

housInG

The LectroCount LCR 600 housing and base are 

aluminum die cast and powder coated. The hinge door 

design provides easy access to the internal connections 

and a Weights and Measures sealable fastener 

opposite the hinges. There are seven machined ports, 

five ½" NPT ports and two ¾" NPT ports, on the back 

of the LectroCount LCR 600 to provide secure cable 

connections for all external devices.

dIsPlay

The display is backlit, transflective 5.7” QVGA display. It 

is legible in direct sunlight and at night.

alPhanuMerIC KeyPad

The LCR 600’s alphanumeric keypad consists of 14 

domed keys. The keys collapse and pop up to give a 

tactile, positive confirmation of keystrokes. The keypad’s 

multitap functionality allow users to input up to four 

characters with one key.

seleCTor sWITCh

The selector switch controls basic stop, run, print and 

shift print delivery functions. To perform calibration 

functions the cover plate must be removed and the 

selector switch turned to the six o’clock position. 

 

basIC funCTIons

 

• Calibration (single and multipoint) 

 

• Weights & Measures custody transfer    

 

   (product delivery and ticket generation)

 

• Metrological data collection 

 

• Presetting by volume

 

• Multiple production selection

 

• Four delivery screens

 

• Security settings

 

• Air and vapor elimination (with proper accessories)

 

• Valve control (with proper accessories)

 

• Electronic temperature volume compensation  

 

  (ETVC) (with proper accessories)

Pos uPGrade funCTIons

 

• Cash and volume discounting

 

• Multiple tax structures 

 

• Priced and taxed tickets

 

• 16 product calibrations

 

• 100 product names

 

• Presetting by price

overvIeW 

M7 Meter with LectroCount LCR 600 Electronic Register, 

Optical Air Eliminator, High Capacity Strainer, and E-7 Valve

Optical Air Eliminator: 

Refined Fuels

Mechanical Air 

Eliminator and High 

Capacity Strainer

Optical Vapor Eliminator: 

LPG and NH

3

Solenoid Block 

Valve

ETVC Kit

E-7 Valve

Remote Display

overvIeW 

Meter system Components

MeTer sysTeM

A Liquid Controls meter system not only accurately 

measures product, it also regulates and purifies product 

flow in order to produce the optimal conditions for 

measurement. Optimal systems typically include an air/

vapor eliminator, strainer, meter, register, and control 

valve. The LectroCount LCR 600, a register, serves 

as the central controller of the meter system. Most 

components in the meter system are hard wired to the 

LCR 600 via data communication cables. See manual 

M100-10.

aIr/vaPor elIMInaTors

Air and vapor eliminators sense and remove air or 

vapor in the piping before it enters the metering system, 

ensuring that only liquid will pass through the meter for 

measurement. Mechanical air eliminators do not require 

a data connection to the LectroCount LCR 600 (in LPG 

applications, they are often plumbed to a 3-way solenoid 

which is wired to the LectroCount LCR 600). Optical air 

eliminators use an optical sensor to monitor liquid levels 

and a solenoid-actuated valve to turn the vapor vent on 

and off. The optical sensor and the solenoid valve are 

connected to the LectroCount LCR 600 by separate data 

cables. See manuals M300-20 and M300-21.

valves

Valves control the flow through a metering system. They 

open the line to initiate custody transfers and close the 

line to stop custody transfers. Some valves can partially 

close, slowing the flow rate to a dwell flow on preset 

deliveries. By slowing the flow rate, valves can lessen 

the hydraulic shock incurred by the meter system upon 

shut off and provide accurate preset deliveries. Many 

valves use solenoid-operated valves that require a hard 

wired data connection to the LectroCount LCR 600. See 

manuals M400-40 and M400-11.

eleCTronIC TeMPeraTure voluMe 

CoMPensaTIon (eTvC) KIT

In order to perform temperature compensation 

equations, the LectroCount LCR 600 relies on a 

temperature probe inserted into the strainer housing. 

Installation directions for the ETVC kit are included in 

this manual.

xl led reMoTe dIsPlay

The XL LED Remote Display’s six 2¼” high digits, each 

consisting of 18 red LED lights, are discernible from up 

to 250 feet away. Hard wire data communication with the 

LectroCount LCR-II is required. See manual EM300-55.

Summary of Contents for LectroCount LCR 600 E3708 Series

Page 1: ...LectroCount LCR 600 Installation Parts Liquid Controls An IDEX Energy Fuels Business Installation EM150 12 E3708 E3709 Series S3 ...

Page 2: ...s Class 2 power supply or an isolation power source and overcurrent protective device rated 5 Amp max are required to be installed in the field Pour être conforme aux exigences UL une alimentation électrique de classe 2 ou une alimentation électrique isolée et comportant un dispositif de protection contre la surtension de 5 ampères ou moins sont requises pour l installation Peripheral equipment mu...

Page 3: ...ions LectroCount housings directly mounted to the meter are attached to the earth ground through the meter via the tank and the tank piping which is grounded by the electrical system grounding rods Division 1 fixed installations typically require metal conduit to the conduit hubs for the wiring The metal conduit provides the necessary ESD protection Divison 2 installations can ground the LectroCou...

Page 4: ... Class I Potentially Explosive Gas Vapor Atmospheres Division 2 Gases and vapor are not normally present in an explosive concentration but may accidentally exist during abnormal operations Groups C D Flammable explosive Gas groups T6 Temperature class for surface temperature limitations T6 is 85º C 40 C Tamb 70 C Safe limits of ambient temperature IP66 and NEMA 4 Ingress protection dust tight and ...

Page 5: ...fer product delivery and ticket generation Metrological data collection Presetting by volume Multiple production selection Four delivery screens Security settings Air and vapor elimination with proper accessories Valve control with proper accessories Electronic temperature volume compensation ETVC with proper accessories POS Upgrade Functions Cash and volume discounting Multiple tax structures Pri...

Page 6: ... and a 9 pin connector for your PC can also make the connection but requires opening the LCR 600 Installation Overview Installation Overview If the LectroCount LCR 600 was ordered as part of a meter system it will arrive mounted on the meter and prewired to the ETVC probe air eliminator and valve Installation overview for LCR 600 ordered with meter system 1 Ground truck seat cushion Page 12 2 Inst...

Page 7: ...ers should penetrate any paint to ensure a good electrical connection Ensure a Good Ground 6 1 2 3 3 5 8 4 9 LectroCount Ground Strap Kit 82185 Install the LectroCount Ground Strap Kit before installing the LectroCount register ESD Precaution Some truck seats typically passenger seats are not adjustable and do not require grounding Grounded Passenger Seats Typical Adjustable Truck Seats Ground Che...

Page 8: ...ep until the product stops draining from the differential valve and discharge line valve nozzle 8 Leave the discharge line valve nozzle open while working on the system 1 Close the belly valve of the supply tank 2 Close the valve on the vapor return line 3 Close the manual valve in the supply line on the inlet side of the meter If no manual valve exists on the inlet side consult the truck manufact...

Page 9: ...tions the cables must be routed from the back of the truck where the LCR 600 is installed to the front of the truck where the accessory panel is and the printer is typically installed The black data cable connects to the printer typically mounted in the truck cab The gray power cable hooks up to a power source During installation follow these guidelines and ensure the cables remain undamaged Guide...

Page 10: ... 11 Solenoid Operated Block Valve A2859 11 Block Valve and 3 Way Solenoid PN 81527 Single Stage Systems Liquid Controls Valves Overview When ordered as part of a meter system with a LCR 600 Liquid Control s control valves are bolted onto the meter and wired to the LCR 600 at the factory Electronic control valves can also be ordered separately and retrofit onto meter systems already in service Thes...

Page 11: ...nd close a V 7 valve These valves are typically used in high viscosity applications like lube oil E 7 Valve A2859 11 Solenoid Operated Block Valve and 3 Way Solenoid PN 81527 A2848 11 Solenoid Operated Block Valve Valves Solenoid 1 Wiring for Single Stage Valves Solenoid 1 and Solenoid 2 Wiring for A2859 11 and 3 Way Two Stage 2848 11 Two Stage and E 7 Two Stage Disconnect the power before working...

Page 12: ...of a meter system with a LCR 600 Liquid Control s optical air and vapor eliminators are bolted onto the strainer and wired to the LCR 600 at the factory Optical air and vapor eliminators can also be ordered separately and installed onto meter systems already in service For mechanical installation instructions refer to the manual specific to the optical air and vapor eliminator Instructions for wir...

Page 13: ...l board PN 81944 that mounts directly to the LCR 600 CPU board Typically a P transducer operates in conjuction with a shutdown device such as a valve or a dead man The shutdown control must be wired to the LCR 600 and should draw no more than 1 A To wire P Transducer to the LCR 600 1 Unplug the J1 and J3 terminal blocks from the LCR 600 CPU board 2 Remove the screw at the top left corner of the LC...

Page 14: ...printer or roll printer Installation is the same for both printers LCR 600 s are typically shipped with a black sheathed data cable prewired to terminals J1 and J3 on the LCR 600 CPU board To install the printer 1 Find a convenient mounting spot in the truck cab where drivers can easily operate the printer 2 Clean the mounting spot and the bottom of the printer with alcohol for the best stick 3 At...

Page 15: ...de all of the data connections and finished installing the components connect the power to the LCR 600 and the Epson printer Before making the power connections go through the vehicle system checklist below and ensure that the electrical system of the truck meets the minimum requirements for powering the LCR 600 and the Epson printer Vehicle System Checklist Clean any corrosion from the battery te...

Page 16: ...stalled check to make sure that it powers up correctly The LCR 600 display and the printer power light should come on when the truck s ignition is turned to the ON or to the ACC position Make sure the printer power switch is on If the LCR 600 or the printer does not power up check the wiring and the connections on the LCR 600 CPU board against the manual 4 Connect the red wire to the direct power ...

Page 17: ... in the counter bore of the casting covered with the flat washer provided and held in place with the cotter pin provided The control switch on the front of the LCR 600 is also sealed with an O ring and held in place by a bushing secured with three socket head cap screws When replacing a control switch in the field make sure the O ring is in place on the switch shaft before reinstalling the switch ...

Page 18: ... Screw 8 32 x Bill Of Materials Bill Of Materials Internal Components Pulser Field Install Kit 82597 09380 Nylon Washer 2 81994 PULSER 100 PPR Pulser Field Install Kit 82597 08189 Flat Washer 08201 O ring 2 Bill Of Materials 840405 CPU Board Optional Items not shown Description Part Number Lap Pad Adapter 81514 Roll Printer Extension Cable 71237 Flash Cable 81885 81324 J1 5 Pin Connector 81456 J3 ...

Page 19: ... 2014 Liquid Controls Pub No 500393 11 14 105 Albrecht Drive Lake Bluff IL 60044 2242 1 800 458 5262 847 295 1050 Fax 847 295 1057 www lcmeter com ...

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