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15

Neptune Adapter

Neptune Coupling

Brooks Adapter

Smith Adapter

LCR 600 with LPG 

Meter System

leCTroCounT lCr 600 MounTInG

Mounting overview

Typically, the LectroCount LCR 600 is mounted directly 

onto a flow meter; however, some fixed installations 

require the register be mounted away from the meter. 

If the meter is equipped with an external POD pulser, 

the LCR 600 can be mounted up to 1000 wire feet (304 

meters) away from the meter (actual distance depends 

on pulser specifications and wire type). 

Adapters are available for other PD meters such as 

Neptune (PNs 81364, 82641, 82642), FMC Smith (PN 

81370), and Brooks/Brodie (PN 81800) meters. Each kit 

includes installation instructions. 

Tips for mounting an lCr 600:

•   Leave the cover assembly fastened to the base to protect 

the internal components.

• 

Make sure the vertical drive shaft from the meter is 

attached to the pulser drive shafts.

•   Before securing the LCR 600 to the meter or mounting 

bracket, make sure the counter is visible and the keypad 

and selector switch can be easily operated.

relieving Internal Pressure

All internal pressure must be relieved to zero pressure before disassembly or inspection of the strainer, vapor eliminator, any 

valves in the system, the packing gland, and the front or rear covers.

!

 WarnInG

relieving Internal Pressure Procedure for lPG and nh

3

 Meters

6.  Slowly crack the fitting on top of the differential valve to 

relieve product pressure in the system.  Product will drain 

from the meter system.

7.   As product is bleeding from the differential valve, slowly 

reopen and close the valve/nozzle on the discharge line. 

Repeat this step until the product stops draining from the 

differential valve and discharge line valve/nozzle.

8.   Leave the discharge line valve/nozzle open while working 

on the system.

1.   Close the belly valve of the supply tank.
2.   Close the valve on the vapor return line.
3.   Close the manual valve in the supply line on the inlet 

side of the meter.  If no manual valve exists on the inlet 

side, consult the truck manufacturer for procedures to 

depressurize the system.

4.   Slowly open the valve/nozzle at the end of the supply 

line.

5.   After product has bled off, close the valve/nozzle at the 

end of the supply line.

Serious injury or death from fire or explosion could result in performing maintenance on an 

improperly depressurized and evacuated system. 

leCTroCounT lCr 600 MounTInG

LCR 600 Bolt Pattern

LC Meter Compensated

LC Meter

Mounting bolt Pattern

The LectroCount LCR 600 base casting contains eight 

bolt holes in an industry standard bolt pattern. The holes 

are ½" deep and take ¼"-20 screws.

If the installation necessitates that you fabricate a 

bracket, refer to the drawing to the right. 

lC Meters

remove existing registration equipment

1.  Depressurize the meter completely. 

See Warning on pg. 

14.

2.  Remove the four bolts on the bottom that fasten the 

register to the meter. 

3.  Remove the adjuster from the meter. 

4.  If the meter has a Temperature Volume Compensator 

(TVC), remove it as well.

Mount the lectroCount lCr 600

1.  Place the end of the shaft adapter on the pulser drive 

shaft located on the bottom of the register. 

2.  Place the cotter pin through the hole, and bend open the 

ends of the cotter pin. 

3.  Lower the register onto the meter, and insert the shaft 

adapter onto the hex shaft on the meter. 

4.  Securely bolt down the register.

Apply anti-seize to all bolt threads to ensure 

easy removal at a later date.

Apply Anti-seize

Summary of Contents for LectroCount LCR 600 E3708 Series

Page 1: ...LectroCount LCR 600 Installation Parts Liquid Controls An IDEX Energy Fuels Business Installation EM150 12 E3708 E3709 Series S3 ...

Page 2: ...s Class 2 power supply or an isolation power source and overcurrent protective device rated 5 Amp max are required to be installed in the field Pour être conforme aux exigences UL une alimentation électrique de classe 2 ou une alimentation électrique isolée et comportant un dispositif de protection contre la surtension de 5 ampères ou moins sont requises pour l installation Peripheral equipment mu...

Page 3: ...ions LectroCount housings directly mounted to the meter are attached to the earth ground through the meter via the tank and the tank piping which is grounded by the electrical system grounding rods Division 1 fixed installations typically require metal conduit to the conduit hubs for the wiring The metal conduit provides the necessary ESD protection Divison 2 installations can ground the LectroCou...

Page 4: ... Class I Potentially Explosive Gas Vapor Atmospheres Division 2 Gases and vapor are not normally present in an explosive concentration but may accidentally exist during abnormal operations Groups C D Flammable explosive Gas groups T6 Temperature class for surface temperature limitations T6 is 85º C 40 C Tamb 70 C Safe limits of ambient temperature IP66 and NEMA 4 Ingress protection dust tight and ...

Page 5: ...fer product delivery and ticket generation Metrological data collection Presetting by volume Multiple production selection Four delivery screens Security settings Air and vapor elimination with proper accessories Valve control with proper accessories Electronic temperature volume compensation ETVC with proper accessories POS Upgrade Functions Cash and volume discounting Multiple tax structures Pri...

Page 6: ... and a 9 pin connector for your PC can also make the connection but requires opening the LCR 600 Installation Overview Installation Overview If the LectroCount LCR 600 was ordered as part of a meter system it will arrive mounted on the meter and prewired to the ETVC probe air eliminator and valve Installation overview for LCR 600 ordered with meter system 1 Ground truck seat cushion Page 12 2 Inst...

Page 7: ...ers should penetrate any paint to ensure a good electrical connection Ensure a Good Ground 6 1 2 3 3 5 8 4 9 LectroCount Ground Strap Kit 82185 Install the LectroCount Ground Strap Kit before installing the LectroCount register ESD Precaution Some truck seats typically passenger seats are not adjustable and do not require grounding Grounded Passenger Seats Typical Adjustable Truck Seats Ground Che...

Page 8: ...ep until the product stops draining from the differential valve and discharge line valve nozzle 8 Leave the discharge line valve nozzle open while working on the system 1 Close the belly valve of the supply tank 2 Close the valve on the vapor return line 3 Close the manual valve in the supply line on the inlet side of the meter If no manual valve exists on the inlet side consult the truck manufact...

Page 9: ...tions the cables must be routed from the back of the truck where the LCR 600 is installed to the front of the truck where the accessory panel is and the printer is typically installed The black data cable connects to the printer typically mounted in the truck cab The gray power cable hooks up to a power source During installation follow these guidelines and ensure the cables remain undamaged Guide...

Page 10: ... 11 Solenoid Operated Block Valve A2859 11 Block Valve and 3 Way Solenoid PN 81527 Single Stage Systems Liquid Controls Valves Overview When ordered as part of a meter system with a LCR 600 Liquid Control s control valves are bolted onto the meter and wired to the LCR 600 at the factory Electronic control valves can also be ordered separately and retrofit onto meter systems already in service Thes...

Page 11: ...nd close a V 7 valve These valves are typically used in high viscosity applications like lube oil E 7 Valve A2859 11 Solenoid Operated Block Valve and 3 Way Solenoid PN 81527 A2848 11 Solenoid Operated Block Valve Valves Solenoid 1 Wiring for Single Stage Valves Solenoid 1 and Solenoid 2 Wiring for A2859 11 and 3 Way Two Stage 2848 11 Two Stage and E 7 Two Stage Disconnect the power before working...

Page 12: ...of a meter system with a LCR 600 Liquid Control s optical air and vapor eliminators are bolted onto the strainer and wired to the LCR 600 at the factory Optical air and vapor eliminators can also be ordered separately and installed onto meter systems already in service For mechanical installation instructions refer to the manual specific to the optical air and vapor eliminator Instructions for wir...

Page 13: ...l board PN 81944 that mounts directly to the LCR 600 CPU board Typically a P transducer operates in conjuction with a shutdown device such as a valve or a dead man The shutdown control must be wired to the LCR 600 and should draw no more than 1 A To wire P Transducer to the LCR 600 1 Unplug the J1 and J3 terminal blocks from the LCR 600 CPU board 2 Remove the screw at the top left corner of the LC...

Page 14: ...printer or roll printer Installation is the same for both printers LCR 600 s are typically shipped with a black sheathed data cable prewired to terminals J1 and J3 on the LCR 600 CPU board To install the printer 1 Find a convenient mounting spot in the truck cab where drivers can easily operate the printer 2 Clean the mounting spot and the bottom of the printer with alcohol for the best stick 3 At...

Page 15: ...de all of the data connections and finished installing the components connect the power to the LCR 600 and the Epson printer Before making the power connections go through the vehicle system checklist below and ensure that the electrical system of the truck meets the minimum requirements for powering the LCR 600 and the Epson printer Vehicle System Checklist Clean any corrosion from the battery te...

Page 16: ...stalled check to make sure that it powers up correctly The LCR 600 display and the printer power light should come on when the truck s ignition is turned to the ON or to the ACC position Make sure the printer power switch is on If the LCR 600 or the printer does not power up check the wiring and the connections on the LCR 600 CPU board against the manual 4 Connect the red wire to the direct power ...

Page 17: ... in the counter bore of the casting covered with the flat washer provided and held in place with the cotter pin provided The control switch on the front of the LCR 600 is also sealed with an O ring and held in place by a bushing secured with three socket head cap screws When replacing a control switch in the field make sure the O ring is in place on the switch shaft before reinstalling the switch ...

Page 18: ... Screw 8 32 x Bill Of Materials Bill Of Materials Internal Components Pulser Field Install Kit 82597 09380 Nylon Washer 2 81994 PULSER 100 PPR Pulser Field Install Kit 82597 08189 Flat Washer 08201 O ring 2 Bill Of Materials 840405 CPU Board Optional Items not shown Description Part Number Lap Pad Adapter 81514 Roll Printer Extension Cable 71237 Flash Cable 81885 81324 J1 5 Pin Connector 81456 J3 ...

Page 19: ... 2014 Liquid Controls Pub No 500393 11 14 105 Albrecht Drive Lake Bluff IL 60044 2242 1 800 458 5262 847 295 1050 Fax 847 295 1057 www lcmeter com ...

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