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16

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lCr 600 MounTInG

Neptune Meter

Neptune Meter

Neptune Meter 

with Temperature 

Compensation

Neptune Drive Shaft 

Extension

neptune Meters

remove existing registration equipment

1.  Depressurize the meter completely. 

See Warning on pg. 

10.

2.  Remove the mechanical register from the meter.

3.  Leave the star-shaped gear and the two square-head 

studs. 

4.  Remove the bellows from the front of the meter. 
5.  Remove the compensator. 

Mount the lectroCount lCr 600

1.  Install the drive fork and extension piece (pictured below) 

on the pulser drive shaft located on the bottom of the 

LCR 600. 

2.  Install the bracket on the meter, and fasten with the bolts 

provided in the kit. 

3.  Lower the LCR 600 on to the bracket, and securely fasten 

using the four bolts (¼" x ¾") provided.

Mount the lectroCount lCr 600 

on previously 

temperature compensated Neptune meters

1.  Place the shaft adapter on the pulser drive shaft under 

the LCR 600.

2.  Place the cotter pin through the hole, and bend open the 

ends of the cotter pin.  

3.  Pass the other end of the shaft adapter through the 

flange assembly and the weather plate.

4.  Loosely bolt to register. 
5.   Place the drive fork and extension piece on the shaft 

using two more cotter pins. 

6.  Bolt the flange to the meter and tighten all bolts.

Installation kits 82641 (E-26 series) & 82642 (E-36 

series) are specifically designed for previously temperature 

compensated Neptune meters. 

Apply anti-seize to all bolt threads to ensure 

easy removal at a later date.

Apply Anti-seize

When the register is lowered onto a Neptune meter, make sure 

the drive fork is not pressed against the star gear on the meter. 

There must be a small gap between these two parts. To lower 

the star gear, loosen the set screw on the side of the star gear. 

Failure to do so will eventually damage the internal pulser and/

or the meter gear train.

Star Gear and Drive Fork

Neptune Meter 

with Temperature 

Compensation

rouTInG lCr 600 daTa and PoWer Cables

data and Power Cable

The LCR 600 shipment typically includes a gray 40' 

power cable and a 40' black data cable prewired to 

terminal blocks on the LCR 600 CPU board. On typical 

truck installations, the cables must be routed from the 

back of the truck, where the LCR 600 is installed, to 

the front of the truck, where the accessory panel is and 

the printer is typically installed. The black data cable 

connects to the printer, typically mounted in the truck 

cab. The gray power cable hooks up to a power source. 

During installation, follow these guidelines and ensure 

the cables remain undamaged.

Guidelines for routing the data and power cables 

on the outside of the truck

• 

LC recommends that both cables be run through ¾” 

automotive plastic corrugated split loom or through 

flexible liquid-tight conduit for protection.

• 

Make sure the loom or conduit runs down the inside edge 

of the trucks frame rail and fasten every 2’ with cable ties.

• 

Install rubber grommets to protect the cables where they 

pass through the cab wall, meter box, etc.

• 

Keep the cables away from heat sources such as the 

engine exhaust, manifold, exhaust pipe, mufflers, etc.

• 

If the cable glands are removed from the register, apply 

pipe sealant or PTFE tape on the gland threads before 

re-installing.

• 

Keep cables away from moving suspension components 

and other moving truck components.

• 

If the cables are shortened, make sure you use the 

proper tool for stripping off the insulation on the cables. 

• 

Make sure cables are connected to the proper terminal.

Instructions for hooking up 

power to the printer and the 

LCR 600 begin on pg. 29.

Guidelines for routing the data and power cables 

inside the cab

• 

Layout positions for the component and pathways for the 

cables before beginning.

• 

Make sure the printer and the wires will not obstruct other 

vehicle components.

•   Keep cable pathways away from heavy traffic areas and 

locations where they may be vulnerable to damage.

• 

Remember to save room around the components so 

cables can be easily connected.

• 

Avoid installing the cable where it will be exposed to 

excessive flexing.

• 

Make sure cables are not pulled too tight in areas that will 

move. For example, when wiring cab-over trucks, leave 

enough slack so the cab can be tilted without damaging 

the cable.

• 

Make sure cables are not fastened to adjustable seats.

ETVC Kit

Solenoid

Valve

LectroCount

LCR 600 

Conduit or

Split

Printer 

Data Cable

Printer

Printer 

Power Cable

LCR 600 

Power Cable

Fuse Panel 

(Accessory)

In-Line Fuse

routing lCr 600 data and Power Cables

Summary of Contents for LectroCount LCR 600 E3708 Series

Page 1: ...LectroCount LCR 600 Installation Parts Liquid Controls An IDEX Energy Fuels Business Installation EM150 12 E3708 E3709 Series S3 ...

Page 2: ...s Class 2 power supply or an isolation power source and overcurrent protective device rated 5 Amp max are required to be installed in the field Pour être conforme aux exigences UL une alimentation électrique de classe 2 ou une alimentation électrique isolée et comportant un dispositif de protection contre la surtension de 5 ampères ou moins sont requises pour l installation Peripheral equipment mu...

Page 3: ...ions LectroCount housings directly mounted to the meter are attached to the earth ground through the meter via the tank and the tank piping which is grounded by the electrical system grounding rods Division 1 fixed installations typically require metal conduit to the conduit hubs for the wiring The metal conduit provides the necessary ESD protection Divison 2 installations can ground the LectroCou...

Page 4: ... Class I Potentially Explosive Gas Vapor Atmospheres Division 2 Gases and vapor are not normally present in an explosive concentration but may accidentally exist during abnormal operations Groups C D Flammable explosive Gas groups T6 Temperature class for surface temperature limitations T6 is 85º C 40 C Tamb 70 C Safe limits of ambient temperature IP66 and NEMA 4 Ingress protection dust tight and ...

Page 5: ...fer product delivery and ticket generation Metrological data collection Presetting by volume Multiple production selection Four delivery screens Security settings Air and vapor elimination with proper accessories Valve control with proper accessories Electronic temperature volume compensation ETVC with proper accessories POS Upgrade Functions Cash and volume discounting Multiple tax structures Pri...

Page 6: ... and a 9 pin connector for your PC can also make the connection but requires opening the LCR 600 Installation Overview Installation Overview If the LectroCount LCR 600 was ordered as part of a meter system it will arrive mounted on the meter and prewired to the ETVC probe air eliminator and valve Installation overview for LCR 600 ordered with meter system 1 Ground truck seat cushion Page 12 2 Inst...

Page 7: ...ers should penetrate any paint to ensure a good electrical connection Ensure a Good Ground 6 1 2 3 3 5 8 4 9 LectroCount Ground Strap Kit 82185 Install the LectroCount Ground Strap Kit before installing the LectroCount register ESD Precaution Some truck seats typically passenger seats are not adjustable and do not require grounding Grounded Passenger Seats Typical Adjustable Truck Seats Ground Che...

Page 8: ...ep until the product stops draining from the differential valve and discharge line valve nozzle 8 Leave the discharge line valve nozzle open while working on the system 1 Close the belly valve of the supply tank 2 Close the valve on the vapor return line 3 Close the manual valve in the supply line on the inlet side of the meter If no manual valve exists on the inlet side consult the truck manufact...

Page 9: ...tions the cables must be routed from the back of the truck where the LCR 600 is installed to the front of the truck where the accessory panel is and the printer is typically installed The black data cable connects to the printer typically mounted in the truck cab The gray power cable hooks up to a power source During installation follow these guidelines and ensure the cables remain undamaged Guide...

Page 10: ... 11 Solenoid Operated Block Valve A2859 11 Block Valve and 3 Way Solenoid PN 81527 Single Stage Systems Liquid Controls Valves Overview When ordered as part of a meter system with a LCR 600 Liquid Control s control valves are bolted onto the meter and wired to the LCR 600 at the factory Electronic control valves can also be ordered separately and retrofit onto meter systems already in service Thes...

Page 11: ...nd close a V 7 valve These valves are typically used in high viscosity applications like lube oil E 7 Valve A2859 11 Solenoid Operated Block Valve and 3 Way Solenoid PN 81527 A2848 11 Solenoid Operated Block Valve Valves Solenoid 1 Wiring for Single Stage Valves Solenoid 1 and Solenoid 2 Wiring for A2859 11 and 3 Way Two Stage 2848 11 Two Stage and E 7 Two Stage Disconnect the power before working...

Page 12: ...of a meter system with a LCR 600 Liquid Control s optical air and vapor eliminators are bolted onto the strainer and wired to the LCR 600 at the factory Optical air and vapor eliminators can also be ordered separately and installed onto meter systems already in service For mechanical installation instructions refer to the manual specific to the optical air and vapor eliminator Instructions for wir...

Page 13: ...l board PN 81944 that mounts directly to the LCR 600 CPU board Typically a P transducer operates in conjuction with a shutdown device such as a valve or a dead man The shutdown control must be wired to the LCR 600 and should draw no more than 1 A To wire P Transducer to the LCR 600 1 Unplug the J1 and J3 terminal blocks from the LCR 600 CPU board 2 Remove the screw at the top left corner of the LC...

Page 14: ...printer or roll printer Installation is the same for both printers LCR 600 s are typically shipped with a black sheathed data cable prewired to terminals J1 and J3 on the LCR 600 CPU board To install the printer 1 Find a convenient mounting spot in the truck cab where drivers can easily operate the printer 2 Clean the mounting spot and the bottom of the printer with alcohol for the best stick 3 At...

Page 15: ...de all of the data connections and finished installing the components connect the power to the LCR 600 and the Epson printer Before making the power connections go through the vehicle system checklist below and ensure that the electrical system of the truck meets the minimum requirements for powering the LCR 600 and the Epson printer Vehicle System Checklist Clean any corrosion from the battery te...

Page 16: ...stalled check to make sure that it powers up correctly The LCR 600 display and the printer power light should come on when the truck s ignition is turned to the ON or to the ACC position Make sure the printer power switch is on If the LCR 600 or the printer does not power up check the wiring and the connections on the LCR 600 CPU board against the manual 4 Connect the red wire to the direct power ...

Page 17: ... in the counter bore of the casting covered with the flat washer provided and held in place with the cotter pin provided The control switch on the front of the LCR 600 is also sealed with an O ring and held in place by a bushing secured with three socket head cap screws When replacing a control switch in the field make sure the O ring is in place on the switch shaft before reinstalling the switch ...

Page 18: ... Screw 8 32 x Bill Of Materials Bill Of Materials Internal Components Pulser Field Install Kit 82597 09380 Nylon Washer 2 81994 PULSER 100 PPR Pulser Field Install Kit 82597 08189 Flat Washer 08201 O ring 2 Bill Of Materials 840405 CPU Board Optional Items not shown Description Part Number Lap Pad Adapter 81514 Roll Printer Extension Cable 71237 Flash Cable 81885 81324 J1 5 Pin Connector 81456 J3 ...

Page 19: ... 2014 Liquid Controls Pub No 500393 11 14 105 Albrecht Drive Lake Bluff IL 60044 2242 1 800 458 5262 847 295 1050 Fax 847 295 1057 www lcmeter com ...

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