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10

11

overvIeW 

Meter system Components

PrInTers

Printers print delivery tickets to provide a physical record 

of custody transfers. The Epson slip printer is considered 

the industry standard for many applications. Multi-

layered tickets are available to provide a physical record 

for both customers and business records. The Epson roll 

printer is ideal for recording multiple custody transfers 

over an extended time frame. 

Pulse ouTPuT devICe

The Liquid Controls Pulse Output Device (POD pulser) 

converts the rotary motion of a positive displacement 

flowmeter into electronic pulses. POD pulsers can be 

used in place of an internal pulser. They are ideal for 

applications that require explosion proof components in 

which the LectroCount LCR 600 register is installed at a 

distance from the meter. The POD pulser requires hard 

wired data communication with the LectroCount LCR 

600. See manual EM300-10.

DifferenTiAl Pressure (∆P) TrAnsDuCer

The differential pressure transducer, common in 

aviation applications, monitors the differential pressure 

(pressure drop) across a full flow fuel monitor/water 

coalescer. The highest differential pressure reached 

during the custody transfer will then be printed on the 

ticket. Using interlocks, the LectroCount LCR 600 can 

shut down a custody transfer if the differential pressure 

meets a preprogrammed differential pressure shutdown 

value. The ∆P Transducer requires hard wired data 

communication with the LectroCount LCR 600. See 

manual EM300-40.

daTa ManaGeMenT sysTeMs

The DMS is an in-cab computer with a heavy duty lap 

pad interface. The DMS streamlines the flow of data 

between the LCR 600 and back office accounting 

software. The DMS must be hard wired to the 

LectroCount LCR 600. See manuals EM200-10 and 

EM200-11.

eZCoMMand

EZCommand is Windows

®

-based interface that saves 

and distributes LectroCount LCR 600 settings and 

updates. EZCommand can be loaded onto a laptop. 

Using a lap pad adapter (PN 81514) and a printer 

extension cable (PN 71815), the lap top can be quickly 

connected to upload settings and updates in the field. 

A flash cable (PN 81885), a data cable with a terminal 

block (J3) on one side and a 9-pin connector for your 

PC, can also make the connection but requires opening 

the LCR 600. 

 InsTallaTIon overvIeW

Installation overview

If the LectroCount LCR 600 was ordered as part of a meter system, it will arrive mounted on the meter and prewired 

to the ETVC probe, air eliminator, and valve. 

Installation overview for lCr 600 ordered with meter system:

1.  Ground truck seat cushion. Page 12

2.  Install meter system onto truck or fixed installation. Refer to meter manual.
3.  Run the LCR 600’s data and power cable to truck cab or power supply. Page 17
4.  Connect any additional components to the LCR 600’s CPU board.

5.  Mount printer and connect printer data cable. Page 27
6.  Connect the LCR 600 and the printer to power supply. Page 29 

7.  Setup and calibrate the LCR 600. Refer to manual EM150-11.

If you are replacing an existing register, you must mount the register onto the meter and make the proper connections 

to all of the components.

Installation overview for lCr 600 ordered without meter system:

1.  Ground truck seat cushion. Page 12
2.  Mount the LCR 600 to the meter. Page 14

3.  Run the LCR 600’s data and power cable to truck cab or power supply. Page 17
4.  Connect all components to the LCR 600’s CPU board.

5.  Mount printer and connect printer data cable. Page 27
6.  Connect the LCR 600 and the printer to power supply. Page 29

7.  Setup and calibrate the LCR 600. Refer to manual EM150-11.

Before installation, check your shipment against the 

packing list and ensure that no parts are missing. The 

packing list is inside the red information packet along with 

the Installation and Operation Manuals.

Check Each Shipment

Specific installation requirements will vary with the model of the truck, the 

physical layout of a fixed installation, the configuration of any existing metering 

equipment, the options selected, and the type of fluid being metered

Installation Requirements Vary

This manual explains and details the mechanical installation of the 

LectroCount LCR 600 and the temperature probe as well as the electrical and 

data installation of all components that connect to the LCR 600. For additional 

installation information, refer to the manuals of the other components. All 

manuals are available at www.lcmeter.com.

This Manual Includes 

Epson Slip Printer

Epson Roll Printer

POD Pulser

∆P Transducer

DMS

EZCommand, Cable, and Adapter

Summary of Contents for LectroCount LCR 600 E3708 Series

Page 1: ...LectroCount LCR 600 Installation Parts Liquid Controls An IDEX Energy Fuels Business Installation EM150 12 E3708 E3709 Series S3 ...

Page 2: ...s Class 2 power supply or an isolation power source and overcurrent protective device rated 5 Amp max are required to be installed in the field Pour être conforme aux exigences UL une alimentation électrique de classe 2 ou une alimentation électrique isolée et comportant un dispositif de protection contre la surtension de 5 ampères ou moins sont requises pour l installation Peripheral equipment mu...

Page 3: ...ions LectroCount housings directly mounted to the meter are attached to the earth ground through the meter via the tank and the tank piping which is grounded by the electrical system grounding rods Division 1 fixed installations typically require metal conduit to the conduit hubs for the wiring The metal conduit provides the necessary ESD protection Divison 2 installations can ground the LectroCou...

Page 4: ... Class I Potentially Explosive Gas Vapor Atmospheres Division 2 Gases and vapor are not normally present in an explosive concentration but may accidentally exist during abnormal operations Groups C D Flammable explosive Gas groups T6 Temperature class for surface temperature limitations T6 is 85º C 40 C Tamb 70 C Safe limits of ambient temperature IP66 and NEMA 4 Ingress protection dust tight and ...

Page 5: ...fer product delivery and ticket generation Metrological data collection Presetting by volume Multiple production selection Four delivery screens Security settings Air and vapor elimination with proper accessories Valve control with proper accessories Electronic temperature volume compensation ETVC with proper accessories POS Upgrade Functions Cash and volume discounting Multiple tax structures Pri...

Page 6: ... and a 9 pin connector for your PC can also make the connection but requires opening the LCR 600 Installation Overview Installation Overview If the LectroCount LCR 600 was ordered as part of a meter system it will arrive mounted on the meter and prewired to the ETVC probe air eliminator and valve Installation overview for LCR 600 ordered with meter system 1 Ground truck seat cushion Page 12 2 Inst...

Page 7: ...ers should penetrate any paint to ensure a good electrical connection Ensure a Good Ground 6 1 2 3 3 5 8 4 9 LectroCount Ground Strap Kit 82185 Install the LectroCount Ground Strap Kit before installing the LectroCount register ESD Precaution Some truck seats typically passenger seats are not adjustable and do not require grounding Grounded Passenger Seats Typical Adjustable Truck Seats Ground Che...

Page 8: ...ep until the product stops draining from the differential valve and discharge line valve nozzle 8 Leave the discharge line valve nozzle open while working on the system 1 Close the belly valve of the supply tank 2 Close the valve on the vapor return line 3 Close the manual valve in the supply line on the inlet side of the meter If no manual valve exists on the inlet side consult the truck manufact...

Page 9: ...tions the cables must be routed from the back of the truck where the LCR 600 is installed to the front of the truck where the accessory panel is and the printer is typically installed The black data cable connects to the printer typically mounted in the truck cab The gray power cable hooks up to a power source During installation follow these guidelines and ensure the cables remain undamaged Guide...

Page 10: ... 11 Solenoid Operated Block Valve A2859 11 Block Valve and 3 Way Solenoid PN 81527 Single Stage Systems Liquid Controls Valves Overview When ordered as part of a meter system with a LCR 600 Liquid Control s control valves are bolted onto the meter and wired to the LCR 600 at the factory Electronic control valves can also be ordered separately and retrofit onto meter systems already in service Thes...

Page 11: ...nd close a V 7 valve These valves are typically used in high viscosity applications like lube oil E 7 Valve A2859 11 Solenoid Operated Block Valve and 3 Way Solenoid PN 81527 A2848 11 Solenoid Operated Block Valve Valves Solenoid 1 Wiring for Single Stage Valves Solenoid 1 and Solenoid 2 Wiring for A2859 11 and 3 Way Two Stage 2848 11 Two Stage and E 7 Two Stage Disconnect the power before working...

Page 12: ...of a meter system with a LCR 600 Liquid Control s optical air and vapor eliminators are bolted onto the strainer and wired to the LCR 600 at the factory Optical air and vapor eliminators can also be ordered separately and installed onto meter systems already in service For mechanical installation instructions refer to the manual specific to the optical air and vapor eliminator Instructions for wir...

Page 13: ...l board PN 81944 that mounts directly to the LCR 600 CPU board Typically a P transducer operates in conjuction with a shutdown device such as a valve or a dead man The shutdown control must be wired to the LCR 600 and should draw no more than 1 A To wire P Transducer to the LCR 600 1 Unplug the J1 and J3 terminal blocks from the LCR 600 CPU board 2 Remove the screw at the top left corner of the LC...

Page 14: ...printer or roll printer Installation is the same for both printers LCR 600 s are typically shipped with a black sheathed data cable prewired to terminals J1 and J3 on the LCR 600 CPU board To install the printer 1 Find a convenient mounting spot in the truck cab where drivers can easily operate the printer 2 Clean the mounting spot and the bottom of the printer with alcohol for the best stick 3 At...

Page 15: ...de all of the data connections and finished installing the components connect the power to the LCR 600 and the Epson printer Before making the power connections go through the vehicle system checklist below and ensure that the electrical system of the truck meets the minimum requirements for powering the LCR 600 and the Epson printer Vehicle System Checklist Clean any corrosion from the battery te...

Page 16: ...stalled check to make sure that it powers up correctly The LCR 600 display and the printer power light should come on when the truck s ignition is turned to the ON or to the ACC position Make sure the printer power switch is on If the LCR 600 or the printer does not power up check the wiring and the connections on the LCR 600 CPU board against the manual 4 Connect the red wire to the direct power ...

Page 17: ... in the counter bore of the casting covered with the flat washer provided and held in place with the cotter pin provided The control switch on the front of the LCR 600 is also sealed with an O ring and held in place by a bushing secured with three socket head cap screws When replacing a control switch in the field make sure the O ring is in place on the switch shaft before reinstalling the switch ...

Page 18: ... Screw 8 32 x Bill Of Materials Bill Of Materials Internal Components Pulser Field Install Kit 82597 09380 Nylon Washer 2 81994 PULSER 100 PPR Pulser Field Install Kit 82597 08189 Flat Washer 08201 O ring 2 Bill Of Materials 840405 CPU Board Optional Items not shown Description Part Number Lap Pad Adapter 81514 Roll Printer Extension Cable 71237 Flash Cable 81885 81324 J1 5 Pin Connector 81456 J3 ...

Page 19: ... 2014 Liquid Controls Pub No 500393 11 14 105 Albrecht Drive Lake Bluff IL 60044 2242 1 800 458 5262 847 295 1050 Fax 847 295 1057 www lcmeter com ...

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