Linn-High-Therm HT-1500-GT-VAC Special GRAPHITE Operating Instructions Manual Download Page 19

Linn High Therm GmbH                                 

HT-1500-GT-VAC-Spezial GRAPHITE

                                      page 

19

 

operating instruction  issue 30.10.2018 
_____________________________________________________________________________________________________ 

 
 
KF are provided. On demand it can be used for lead 

– in off an extrusion die 

(pressure force max. 60 kg). The insulation below the flange is provided with a 
removable insulating plug d= 40 mm. The furnace bottom is reinforced by fibre light 
bricks so that it can carry on 320 x 560 mm a weight of 100 kg or rather per 50 kg 
floor loading could be beard on the area of each of both further ducts. 
 
 

4.4  Oxygen measurement in the exhaust gas line 
 

In the exhaust gas line a gas outlet is foreseen for the separate arrangable oxygen 
measurement unit Zr-Ox MK II. On this the unit measures the oxygen content of the 
exhaust gas. The measuring range goes from 1 ppm to 99,9 % O2. The display of 
the oxygen content is effected also over the temperature programme controller. The 
measurement device will be placed on the top control housing. By the separate 
construction a fast change of the units for calibration is possible. The signal output to 
the controller is 4-20mA (breakdown information).  
 

4.5  Three zone heating 

 
The heating is effected by 12 changeable graphite heating elements which are 
operated by 3 three 

– phase current thyristor units in phase angle control and 3 three 

– phase current transformers. The heating element connections are brought out at 
the side (zone 1 with 2 heaters, zone 2 with 8 heaters, zone 3 with 2 heaters). 
Sidewise, approximately in the centre of each zone, a double thermocouple type 
PtRhPt type S each measures the temperature per zone. A thermopair is lead to the 
temperature controller and the second one is lead to the safety controller.  
 

4.6  Maximum admissible element temperatures and vacuum  

For protective gas operation the maximum admissible temperatures of the heating 
elements made of graphite are listed in following table. 

 

The maximum admissible temperature for the furnace chamber is approximately 
50°C to 70°C lower than the corresponding value in the table, see also below 
remark.  
 
 

Reaction graphite / CFC with process gases 

 

atmosphere 

Start of reaction 

reaction 

Air 

500 ~ 600 °C 

Oxidation 

Water vapour 

700 ~ 750 °C 

Oxidation 

CO

800 ~ 900 °C 

Oxidation 

H

1000 ~ 1200 °C 

Methanisation 

N

2

 

2000 ~ 2500 °C 

Cyanid - formation 

Cl

2

 

2500 °C 

evaporation 

Ar 

3000 °C 

evaporation 

vacuum 

2200 °C 

evaporation 

 

Summary of Contents for HT-1500-GT-VAC Special GRAPHITE

Page 1: ...n Eurotherm controller Eurotherm recorder and vacuum pump stand Serial No 10025533 EDV Nr 19332 L I N N H I G H T H E R M G M B H Heinrich Hertz Platz 1 D 92275 Hirschbach Tel 09665 9140 0 Fax 09665 1...

Page 2: ...Linn High Therm GmbH HT 1500 GT VAC Spezial GRAPHITE page 2 operating instruction issue 30 10 2018 _____________________________________________________________________________________________________...

Page 3: ...al operation manual Herewith we declare that the machine in the delivered design complies with the following provisions EC guide line for machines 2006 42 EC and following annex I EC guide line for EM...

Page 4: ...cal connections 15 3 Technical Data 17 4 Description of system 18 4 1 Furnace housing 18 4 2 Insulation 18 4 3 Furnace prepared for the lead in off three extrusion die 18 4 4 Oxygen measurement in the...

Page 5: ...____________________________________________________ 6 2 First start up 27 6 3 Manual operation 28 6 3 Operation with gas feeding 28 6 4 Operation under O2 atmosphere 29 6 5 Vacuum operation 29 7 Dew...

Page 6: ...se pass on the safety advices to other users 1 1 Designated application The furnace was designed for heat treatments of various materials Flammable or explosive materials or those which release flamma...

Page 7: ...2 Explanation of symbols This sign directs to important safety instructions Disregarding may lead to endanger your personal safety and or other s properties Read and observe all instructions in this...

Page 8: ...void injuries and damages Any exceeding operation is considered to be not to be designated Manufacturer will not warrant for damages resulting therefore the risk is fully on the user II Any mode of op...

Page 9: ...terials or those which release flammable or explosive substances during the heat treatment are not allowed to be heated in this furnace Material advice 2 It is not permitted to use materials which rel...

Page 10: ...of installation only Packing material must be disposed of properly after use 1 6 Transportation Transportation must be performed by specialists who know and follow the safety regulations All advices o...

Page 11: ...t E g avoid to place a poor insulated furnace next to the system When connector heads are becoming too hot temperature in muffle will be indicated lower than the actual temperature is This can under e...

Page 12: ...a 1 1 2 connection The emergency water access of the furnace is provided with a shut off valve with vane relay If the shut off valve do not open during furnace start the program of the furnace will no...

Page 13: ...e water cooling hoses if necessary Remove furnace chamber cover after unscrewing Cover of heating chamber appears Long holes in the cover are for heating elements Number of heating elements depends on...

Page 14: ...are attached to this section At first plastic section which secured for transportation must be unscrewed from the connecting clamp Push clamp carefully over the heating element connecting ends will ta...

Page 15: ...____________________________________________________________________________ 2 5 Electrical connections Heating elements are connected by configured flat strip laces and rectangular Aluminium strips H...

Page 16: ...GT VAC Spezial GRAPHITE page 16 operating instruction issue 30 10 2018 _____________________________________________________________________________________________________ pic 2 5 Electrical connecti...

Page 17: ...urnace in mm wxdxh 1200 x 2000 x 2350 outer dimensions with re cooling unit in mm wxdxh 2300 x 2400 x 2650 outer dimensions of control unit in mm wxdxh 1200 x 600 x 2200 outer dimensions of cooling wa...

Page 18: ...ing The current connections are installed on the furnace rear side The furnace housing is connected separately over feet with the furnace Under the furnace housing will be placed a second housing for...

Page 19: ...possible The signal output to the controller is 4 20mA breakdown information 4 5 Three zone heating The heating is effected by 12 changeable graphite heating elements which are operated by 3 three ph...

Page 20: ...ver temperature switch off Safety controller will switch off heating after approx 10 seconds when chamber temperature exceeds the safety controller s set value Red failure St rung bulb in button will...

Page 21: ...ow of the ambient air during flushing Bottles and pressure reducing valves with manometer for a max output pressure of 1 bar are to be provided by customer 4 11 Additional nitrogen fumigation For supp...

Page 22: ...nsert is exchangeable The filter class is HEPA H 13 A differential converter will be installed between filter inlet and filter outlet additionally for a supervision of the filter When exceeding a cert...

Page 23: ...ains control bulb green message bulb red for failure message message bulb white cooling water control illuminated button heating white heating on off illuminated button vacuum white vacuum operation o...

Page 24: ...page 24 operating instruction issue 30 10 2018 _____________________________________________________________________________________________________ 5 Instructions for temperature controller For tempe...

Page 25: ...with a low gas flow when not in use to avoid that humidity from ambient air gets into the furnace Open quick valve Sp lgas purge gas at furnace rear and set flow meter Reduce cooling water flow so th...

Page 26: ...ace gases which are not toxic and non explosive Purge gas valve for large gas is open when system is switched off or in case of power failure 6 1 3 Advice for loading Wear goggles when loading the fur...

Page 27: ...ace to 500 C maintain temperature for approx 3 hours The process effects expelling of chemically bound water in the graphite insulation and removes volatile binder components The purging gas must be s...

Page 28: ...Cooling fan assembly starts automatically when main switch is operated Fans are switched on as long as main switch is ON 3 Load furnace and then close screw locks tightly 4 Open quick lock valves for...

Page 29: ...to graphite heating elements and graphite insulation 6 5 Vacuum operation 1 When switch Vakuum vacuum is operated a vacuum is generated in furnace 2 After Vakuum vacuum was switched off furnace will...

Page 30: ...water temperature the cooling can be reduced to when generating of condensate shall be avoided Ambient temperature at 39 oC and relative humidity of air at 60 Answer Lowest admissible water temperatu...

Page 31: ...er weekly vacuum cleaning from residues from heating processes contacts cable heating check firm fitting of all connections every 6 months for contact burn off damages to cables damages for heating du...

Page 32: ...pezial GRAPHITE page 32 operating instruction issue 30 10 2018 _____________________________________________________________________________________________________ 9 Spare parts and consumables Spare...

Page 33: ...00 GT VAC Spezial GRAPHITE page 33 operating instruction issue 30 10 2018 _____________________________________________________________________________________________________ 10 Gas and water flow sc...

Page 34: ...erm GmbH HT 1500 GT VAC Spezial GRAPHITE page 34 operating instruction issue 30 10 2018 _____________________________________________________________________________________________________ 10 2 Water...

Page 35: ...Therm GmbH HT 1500 GT VAC Spezial GRAPHITE page 35 operating instruction issue 30 10 2018 _____________________________________________________________________________________________________ page 35...

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