Linn-High-Therm HT-1500-GT-VAC Special GRAPHITE Operating Instructions Manual Download Page 13

Linn High Therm GmbH                                 

HT-1500-GT-VAC-Spezial GRAPHITE

                                      page 

13

 

operating instruction  issue 30.10.2018 
_____________________________________________________________________________________________________ 

 
 

2.4  Mounting of heating elements by customer‘s electrician 

 

 

 
Works as described in the following may only be performed by specially 
trained personnel  

 

 
 
Switch furnace off mains and protect against unauthorized operation. 
 

 

 
 
Heating elements are very sensitive to breakage 

 

 

Preliminary Works  
 

The cover casing can be unscrewed and taken off.  
Looking  from  top  into  the  furnace  casing,  the  furnace  chamber  itself  with  bolted 
cover is visible.  
 
Dismantle the water cooling hoses if necessary  
Remove  furnace  chamber  cover  after  unscrewing.  Cover  of  heating  chamber 
appears.  Long  holes  in  the  cover  are  for  heating  elements.  Number  of  heating 
elements depends on the furnace version and varies between four and twelve.  
 
 

Installation of heating elements  
 

Move the heating element from heating chamber in the holes with the ceramic hull in 
the  ceiling  with  the  connection  ends.  Then  screw  in  from  above  the  disc  between 
graphite connection end and power connecting bolt.  Heating element is positioned.  
 
Lift heating element slightly and fill in the gap with graphite fiber. 
 
The next step is to put over the two connecting wires per heating element flank over 
the connecting bolt and to fix it. It has to be acted according to connection plan of the 
heating elements.  
 
Install remaining heating elements the same way.  
 

Summary of Contents for HT-1500-GT-VAC Special GRAPHITE

Page 1: ...n Eurotherm controller Eurotherm recorder and vacuum pump stand Serial No 10025533 EDV Nr 19332 L I N N H I G H T H E R M G M B H Heinrich Hertz Platz 1 D 92275 Hirschbach Tel 09665 9140 0 Fax 09665 1...

Page 2: ...Linn High Therm GmbH HT 1500 GT VAC Spezial GRAPHITE page 2 operating instruction issue 30 10 2018 _____________________________________________________________________________________________________...

Page 3: ...al operation manual Herewith we declare that the machine in the delivered design complies with the following provisions EC guide line for machines 2006 42 EC and following annex I EC guide line for EM...

Page 4: ...cal connections 15 3 Technical Data 17 4 Description of system 18 4 1 Furnace housing 18 4 2 Insulation 18 4 3 Furnace prepared for the lead in off three extrusion die 18 4 4 Oxygen measurement in the...

Page 5: ...____________________________________________________ 6 2 First start up 27 6 3 Manual operation 28 6 3 Operation with gas feeding 28 6 4 Operation under O2 atmosphere 29 6 5 Vacuum operation 29 7 Dew...

Page 6: ...se pass on the safety advices to other users 1 1 Designated application The furnace was designed for heat treatments of various materials Flammable or explosive materials or those which release flamma...

Page 7: ...2 Explanation of symbols This sign directs to important safety instructions Disregarding may lead to endanger your personal safety and or other s properties Read and observe all instructions in this...

Page 8: ...void injuries and damages Any exceeding operation is considered to be not to be designated Manufacturer will not warrant for damages resulting therefore the risk is fully on the user II Any mode of op...

Page 9: ...terials or those which release flammable or explosive substances during the heat treatment are not allowed to be heated in this furnace Material advice 2 It is not permitted to use materials which rel...

Page 10: ...of installation only Packing material must be disposed of properly after use 1 6 Transportation Transportation must be performed by specialists who know and follow the safety regulations All advices o...

Page 11: ...t E g avoid to place a poor insulated furnace next to the system When connector heads are becoming too hot temperature in muffle will be indicated lower than the actual temperature is This can under e...

Page 12: ...a 1 1 2 connection The emergency water access of the furnace is provided with a shut off valve with vane relay If the shut off valve do not open during furnace start the program of the furnace will no...

Page 13: ...e water cooling hoses if necessary Remove furnace chamber cover after unscrewing Cover of heating chamber appears Long holes in the cover are for heating elements Number of heating elements depends on...

Page 14: ...are attached to this section At first plastic section which secured for transportation must be unscrewed from the connecting clamp Push clamp carefully over the heating element connecting ends will ta...

Page 15: ...____________________________________________________________________________ 2 5 Electrical connections Heating elements are connected by configured flat strip laces and rectangular Aluminium strips H...

Page 16: ...GT VAC Spezial GRAPHITE page 16 operating instruction issue 30 10 2018 _____________________________________________________________________________________________________ pic 2 5 Electrical connecti...

Page 17: ...urnace in mm wxdxh 1200 x 2000 x 2350 outer dimensions with re cooling unit in mm wxdxh 2300 x 2400 x 2650 outer dimensions of control unit in mm wxdxh 1200 x 600 x 2200 outer dimensions of cooling wa...

Page 18: ...ing The current connections are installed on the furnace rear side The furnace housing is connected separately over feet with the furnace Under the furnace housing will be placed a second housing for...

Page 19: ...possible The signal output to the controller is 4 20mA breakdown information 4 5 Three zone heating The heating is effected by 12 changeable graphite heating elements which are operated by 3 three ph...

Page 20: ...ver temperature switch off Safety controller will switch off heating after approx 10 seconds when chamber temperature exceeds the safety controller s set value Red failure St rung bulb in button will...

Page 21: ...ow of the ambient air during flushing Bottles and pressure reducing valves with manometer for a max output pressure of 1 bar are to be provided by customer 4 11 Additional nitrogen fumigation For supp...

Page 22: ...nsert is exchangeable The filter class is HEPA H 13 A differential converter will be installed between filter inlet and filter outlet additionally for a supervision of the filter When exceeding a cert...

Page 23: ...ains control bulb green message bulb red for failure message message bulb white cooling water control illuminated button heating white heating on off illuminated button vacuum white vacuum operation o...

Page 24: ...page 24 operating instruction issue 30 10 2018 _____________________________________________________________________________________________________ 5 Instructions for temperature controller For tempe...

Page 25: ...with a low gas flow when not in use to avoid that humidity from ambient air gets into the furnace Open quick valve Sp lgas purge gas at furnace rear and set flow meter Reduce cooling water flow so th...

Page 26: ...ace gases which are not toxic and non explosive Purge gas valve for large gas is open when system is switched off or in case of power failure 6 1 3 Advice for loading Wear goggles when loading the fur...

Page 27: ...ace to 500 C maintain temperature for approx 3 hours The process effects expelling of chemically bound water in the graphite insulation and removes volatile binder components The purging gas must be s...

Page 28: ...Cooling fan assembly starts automatically when main switch is operated Fans are switched on as long as main switch is ON 3 Load furnace and then close screw locks tightly 4 Open quick lock valves for...

Page 29: ...to graphite heating elements and graphite insulation 6 5 Vacuum operation 1 When switch Vakuum vacuum is operated a vacuum is generated in furnace 2 After Vakuum vacuum was switched off furnace will...

Page 30: ...water temperature the cooling can be reduced to when generating of condensate shall be avoided Ambient temperature at 39 oC and relative humidity of air at 60 Answer Lowest admissible water temperatu...

Page 31: ...er weekly vacuum cleaning from residues from heating processes contacts cable heating check firm fitting of all connections every 6 months for contact burn off damages to cables damages for heating du...

Page 32: ...pezial GRAPHITE page 32 operating instruction issue 30 10 2018 _____________________________________________________________________________________________________ 9 Spare parts and consumables Spare...

Page 33: ...00 GT VAC Spezial GRAPHITE page 33 operating instruction issue 30 10 2018 _____________________________________________________________________________________________________ 10 Gas and water flow sc...

Page 34: ...erm GmbH HT 1500 GT VAC Spezial GRAPHITE page 34 operating instruction issue 30 10 2018 _____________________________________________________________________________________________________ 10 2 Water...

Page 35: ...Therm GmbH HT 1500 GT VAC Spezial GRAPHITE page 35 operating instruction issue 30 10 2018 _____________________________________________________________________________________________________ page 35...

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