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Owner’s Manual

 

Hydraulic pump 609-29232-1 Single-line with 165-l container

 

4.1EN-68607-G09

 

Subject to changes 

 

Page 1 of 15

LINCOLN GmbH  Postfach 1263  D-69183 Walldorf  Tel +49 (6227) 33-0  Fax +49 (6227) 33-259 

 
Table of Contents 

 
Safety Instructions .......................................... 1 
Proper Use...................................................... 2 
Structure ......................................................... 3 
Mode of Operation .......................................... 4 
Technical Data ................................................ 5 
Electrical Equipment ....................................... 5 
Erection and Assembly ................................... 5 
Operation Instructions..................................... 5 
Commissioning ............................................... 5 
Settings ........................................................... 6 
Maintenance and Repair................................. 7 
Troubleshooting .............................................. 7 
Mount the oscillating cyl. to the pump tube..... 8 
Repair of the Pump Tube................................ 9 
Spare Parts for Hydraulic Pump...................... 10 
Sealing kit on the oszillating cylinder .............. 11 
Spare Parts Drawing Pump Tube ................... 13 
Spare Parts List Pump Tube........................... 14 

 

Preface to the Owner's Manual 

 

The Owner's Manual 

Manual is intended to familiarize the user with the 
pump/lubrication system and to enable him to use it 
adequately

.

must always be available on the site where the 
pump/lubrication system is in operation. 
must be read and used by all persons who are charged 
with work with the pump/lubrication system, e.g. 

 

Operation

, including adjustment, troubleshooting during 

operation, elimination of production waste, maintenance, 
disposal of process materials 

Maintenance

 (inspection, repairs) 

Transport

 

Persons who 

do not have a good command of the English 

language 

must be informed by the user of he 

pump/lubrication system on the 

contents of the Owner's 

Manual, particularly the Safety Instructions, before they 
carry out the work. 

 

The Operating Instructions

 

contain important information for the safe, correct and 
economic operation of the pump/lubrication system. 
will help avoid hazards. 
reduce repair costs and downtime. 
increase the reliability and prolong the service life of the 
pump/lubrication system. 
must be supplemented by the respective national 
regulations concerning the prevention of accidents and 
protection of the environment. 
 

Safety Instructions

 

The Operating Instructions include general instructions 
which must be followed when a pump/lubricating unit is 
installed, operated or serviced. Therefore, it is absolutely 
necessary for the fitter and the specialist/user to read the 
Operating Instructions before a unit is installed and  
 

commissioned. The Operating Instructions must always 
be available on the site where the machine/system is 
installed. 
 

All general safety instructions contained in this main 
chapter on safety must be observed as well as all special 
safety instructions given in other main chapters. 

 

Hazard marking in the Operating Instructions 
 

Safety symbol acc. to DIN 4844-W9 

 

The notes referring to safety contained in the Operating 
Instructions whose failure to observe them may result in 
personal injury are marked by the symbol above. 

 

Safety symbol acc. to DIN 4844-W9

 

This symbol warns of an electrical current 

 

If ignoring the safety note might result in machine 
damages and malfunction, the word 

CAUTION

 is added. 

 

Warnings directly fixed to the machine must always be 
observed and must be kept in completely legible 
condition. 

 

Staff Qualification and Training 

 

The staff responsible for operation, maintenance, 
inspection and installation must be adequately qualified 
for these jobs. 
The user must properly regulate the field of responsibility 
and supervision of the personnel. 
If the personnel is not in command f the necessary 
expertise, they must receive the appropriate training and 
instructions. If necessary, this can be done by the 
manufacturer/supplier on behalf of the machine user 
 
Furthermore, the user must ensure, that the contents of 
the Operating Instructions are fully understood by the 
personnel. 

 

Summary of Contents for 609-29232-1

Page 1: ...life of the pump lubrication system must be supplemented by the respective national regulations concerning the prevention of accidents and protection of the environment Safety Instructions The Operati...

Page 2: ...llation Services The user must make sure that all maintenance inspection and installation work is executed by authorized and qualified experts who have thoroughly read the Operating Instructions On no...

Page 3: ...ressure reducing valve X Overfilling safety valve The pump 609 328839 1 consists of the following main components Item Description Part No Item Description Part No 1 Grease reservoir assy 509 32544 1...

Page 4: ...id valve has opened pressure of the hydraulic system is applied on the connection P The cylinder first retracts at the start irrespective of the direction it had when it was switched off Once the cyli...

Page 5: ...he electric connection in accordance with the terminal diagram Operating instruction Start up Connect only clean supply lines and supply hoses to the pump Before starting the pump be sure that all con...

Page 6: ...e oil quantity After completing the adjustment tighten the set screw with the counter nut item 3 SW 17 2 Pressure reducing valve item 2 The max inlet pressure is 200 bar The pressure reducing valve al...

Page 7: ...ube and unscrew the line hose Maintenance inspection and repair work may be carried out only by qualified personnel Troubleshooting Fault Pump does not deliver Cause Remedy Hydraulic pressure supply i...

Page 8: ...ed rod item 2 into cylinder head of oscillating cylinder and tighten firmly sticked in with Loctite 274 2 Mount oscillating cylinder to upper part of pump tube Handscrew the 4 self locking hexagon nut...

Page 9: ...hrough 36 from adapter tube 28 5 Remove cotter pin 32 from bushing plunger part of 31 6 Remove priming shovel nut 36 from bushing plunger 31 7 Remove retaining ring 29 and guide washer 30 from bushing...

Page 10: ...Parts for Hydraulic Pump Part No 509 32178 1 Fig 4 Spare parts of the hydraulic pump Item Description Qty Part number 1 OSCILLATING CYLINDER ASSY WITH CONTROL BLOCK 1 235 13183 1 2 PRESSURE REDUCING...

Page 11: ...to protect all components against damage and dirt Collect and dispose of leaking fluids in such way that there do not arise any personal or environmental hazards Adhere to legal requirements Cross Sec...

Page 12: ...it consisting of connecting block and piston rod sideward Pull the tube pos 420 out of the cylinder head Remove the groove nut pos 470 with a hook wrench and then remove the connecting block pos 440 U...

Page 13: ...mounting and calibrating sleeve is available as special accessory Cylinder Lightly oil piston unit pos 60 and the thread of the cylinder tube pos 10 Carefully stick together components without using...

Page 14: ...le line with 165 l container 4 1EN 68607 G09 Subject to changes Page 14 of 15 LINCOLN GmbH Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Spare parts drawing Pump tube 84997 Cautio...

Page 15: ...IMING PLUG 1 16 382 11 ADAPTER 1 16 381 12 GASKET copper 2 13 OUTLET CHECK 1 11 948 14 BALL 1 66 285 15 BALL STOP 1 57 036 16 OUTLET BODY 1 12 017 17 O RING nitrile 1 18 PUMP TUBE 1 242 373 19 ADAPTER...

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