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OPERATION
B-1
SAFETY PRECAUTIONS
Read and understand this entire section before
operating the machine.
ELECTRIC SHOCK can kill.
• Do not touch electrically live parts
or electrode with skin or wet
clothing.
• Insulate yourself from work and ground.
• Always wear dry insulating gloves.
• Read and follow “Electric Shock Warnings”
in the Safety section if welding must be per-
formed under electrically hazardous condi-
tions such as welding in wet areas or on or
in the workpiece.
FUMES AND GASES
can be dangerous.
• Keep your head out of fumes.
• Use ventilation or exhaust to remove fumes
from breathing zone.
WELDING SPARKS
can cause fire or
explosion
• Keep flammable material away.
• Do not weld on containers that have held
combustibles.
ARC RAYS
can burn.
• Wear eye, ear and body protection.
Observe additional Safety Guidelines
detailed in the beginning of this manual.
------------------------------------------------------------
PRODUCT DESCRIPTION
• Reliable, low-price aluminum welding accessory
for novice and experienced welders.
• Completely enclosed system.
• All combinations of specified aluminum alloys
and wire diameters can be fed with the same
drive roll and liner assembly.
• Gun cable compactly integrates welding current
and gas supplies with gun control functions.
• Uses reliable gun and feeder hardware from
Lincoln’s Magnum® 100L Gun, Innershield
guns, and small Power Mig products.
MACHINE SPEED AND vOLTAGE
TAP SETTINGS
OPERATION
B-2
WARNING
Alloy:
Wire Size:
Weldment
Thickness
22 ga
20 ga
18 ga
16 ga
14 ga
12 ga
10 ga
3/16 in.
Speed
2
2.5
3.5
3.5
4.5
4.5
5
6.5
Voltage
Tap
A
A
A
B
D
E
E
E
Speed
1.5
1.5
2
3
3.5
3.5
4
5
Voltage
Tap
A
A
A
B
D
D
E
E
0.030
0.035
4043
POWER MIG 180T MACHINE
Alloy:
Wire Size:
Weldment
Thickness
22 ga
20 ga
18 ga
16 ga
14 ga
12 ga
10 ga
3/16 in.
Speed
2
2
3
4
4.5
4
5
5
Voltage
Tap
D
D
E
F
G
I
J
MAX
Speed
1.5
1.5
3
3.5
4
3.5
4
5
Voltage
Tap
D
D
E
F.5
H
J
J
MAX
0.030
0.035
4043
POWER MIG 180C MACHINE
Alloy:
Wire Size:
Weldment
Thickness
22 ga
20 ga
18 ga
16 ga
14 ga
12 ga
10 ga
3/16 in.
Speed
3
3
4
5
5.5
7.5
8
8
Voltage
Tap
A
A
B
B
D
E
E
E
Speed
2
2
3
4
5
6
6.5
6.5
Voltage
Tap
A
A
B
B
C
E
E
E
0.030
0.035
5356
POWER MIG 180T MACHINE
Alloy:
Wire Size:
Weldment
Thickness
22 ga
20 ga
18 ga
16 ga
14 ga
12 ga
10 ga
3/16 in.
Speed
3
3
5
5
6
6
N/A
N/A
Voltage
Tap
A
A
B
D
D
E
N/A
N/A
Speed
2.5
2.5
4
4.5
5
5
N/A
N/A
Voltage
Tap
A
A
B
D
D
E
N/A
N/A
0.030
0.035
5356
POWER MIG 140T MACHINE
Alloy:
Wire Size:
Weldment
Thickness
22 ga
20 ga
18 ga
16 ga
14 ga
12 ga
10 ga
3/16 in.
Speed
3
3
5
6
6.5
7
N/A
N/A
Voltage
Tap
E
E
F
G
I
MAX
N/A
N/A
Speed
2.5
2.5
4.5
5.5
5
5.5
N/A
N/A
Voltage
Tap
E
E
F
G
J
MAX
N/A
N/A
0.030
0.035
4043
POWER MIG 140C MACHINE
Alloy:
Wire Size:
Weldment
Thickness
22 ga
20 ga
18 ga
16 ga
14 ga
12 ga
10 ga
3/16 in.
Speed
2
2
3
4
3
5
N/A
N/A
Voltage
Tap
E
E
E.5
G
I
MAX
N/A
N/A
Speed
1.5
1.5
3
3
3
4
N/A
N/A
Voltage
Tap
E
E
F
G
J
MAX
N/A
N/A
0.030
0.035
5356
POWER MIG 140C MACHINE
Alloy:
Wire Size:
Weldment
Thickness
22 ga
20 ga
18 ga
16 ga
14 ga
12 ga
10 ga
3/16 in.
Speed
2.5
2.5
3
3
3.5
3.5
N/A
N/A
Voltage
Tap
B
B
C
D
E
E
N/A
N/A
Speed
2
2
2
2.5
3
3.5
N/A
N/A
Voltage
Tap
B
B
C
D
E
E
N/A
N/A
0.030
0.035
4043
Weld-Pak 125 MACHINE
Alloy:
Wire Size:
Weldment
Thickness
22 ga
20 ga
18 ga
16 ga
14 ga
12 ga
10 ga
3/16 in.
Speed
2
2.5
3.5
4
4
4.5
N/A
N/A
Voltage
Tap
A
A
B
D
E
E
N/A
N/A
Speed
1.5
2
2.5
3
3
3
N/A
N/A
Voltage
Tap
A
B
C
D
E
E
N/A
N/A
0.030
0.035
4043
POWER MIG 140T MACHINE
Alloy:
Wire Size:
Weldment
Thickness
22 ga
20 ga
18 ga
16 ga
14 ga
12 ga
10 ga
3/16 in.
Speed
3
3.5
5
6
7
8
8
9
Voltage
Tap
C
D
E
F
G
H
I
MAX
Speed
2.5
3
3.5
4.5
5.5
6
6
7
Voltage
Tap
C
D
E
F
G
H
I
MAX
0.030
0.035
5356
POWER MIG 180C MACHINE
Summary of Contents for K3269-1
Page 3: ......
Page 4: ......
Page 22: ...NOTES MAGNUM PRO 100SG HE nob ction into Key ed at or s A onto...
Page 36: ...s ed NOTES MAGNUM PRO 100SG...
Page 58: ...NOTAS u ea la cable ura y uina Llave caliza el dor nto MAGNUM PRO 100SG...
Page 72: ...ara ra del NOTES NOTAS MAGNUM PRO 100SG...
Page 75: ......
Page 76: ......
Page 94: ...NOTES A vers ge gure on du de la dans avette rouve ur du ant ouil MAGNUM PRO 100SG...
Page 109: ...T It w Se W B E s p E en pi A re NOTES NOTAS MAGNUM PRO 100SG...
Page 115: ...T It w Se W B E s p E en pi A re NOTES NOTAS MAGNUM PRO 100SG...