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INSTALLATION

PRISM® SUSPEND 4000

INSTALLATION OF PRISM® SUSPEND 4000

TOOLS NEEDED

• 5/16" Nutdriver
• 3/8" Nutdriver
• 1/2" Nutdriver
• 9/16" Nutdriver
• 9/16" Box Wrench
• Appropriate Hoist and Rigging
• Liquid Sealant
• Strip Foam Gasket
• Miscellaneous Hand Tools
• Ladder/Lift
• Drill or Impact
• 1/4" Drill Bit

Step 1 – Unpack the Unit

Using supplied door key, unlock/open door. Remove control

panel, dust bin and other components from inside unit.

FIGURE A.1

Step 2 – Connect Fan Motor Cable

FIGURE A.2

FIGURE A.3

Filter Boxes

4. Use supplied loop

clamps to secure

power cable to

unit and

protect

it from

sharp

edges.

1. Determine power cable

length that will reach from

fan motor (at pre-determined

installation location) to power

disconnect.

Place pallet near intended installation location and unpack in

preparation for assembly. 

Hopper

2. Route power into fan motor

through this cord grip.

3. Connect cable per fan

motor instructions.

Step 3 – 

Hoist the Unit for Hopper Assembly and 

Installation

LIFT METHOD 1

1. Use OSHA approved

2.

lifting sling or chains  

rated to 1250 lbs when 

used with corner lifting 

brackets (similar to 
shown).

Lift with fork truck or

 

crane.

1. Open door as shown.
2. Using fork truck, lift

unit under tube sheet

between filter
clamping rails.

CAUTION

: ENSURE

 

UNIT’S DOOR DOES

 

NOT GET PINCHED

 

BY FORK TRUCK’S

 

MAST & LOAD

 

BACKREST.

 

VERIFY
FORKS
ARE
INSERTED
TO WITHIN
2” OF
UNIT’S
REAR
PANEL
BEFORE
LIFTING
UNIT. 

LIFT METHOD 2

A-4

Summary of Contents for AD2477-2

Page 1: ...rs 13249 13250 13251 13252 Save for future reference Date Purchased Code ex 10859 Serial ex U1060512345 Operator s Manual Need Help Call 1 888 935 3877 to talk to a Service Representative Hours of Ope...

Page 2: ...A LARGE ROOM OR OUTDOORS natural ventilation may be adequate if you keep your head out of the fumes See below USE NATURAL DRAFTS or fans to keep the fumes away from your face If you develop unusual s...

Page 3: ...belts gears fans and all other moving parts when starting operating or repairing equipment 1 e In some cases it may be necessary to remove safety guards to perform required maintenance Remove guards o...

Page 4: ...to ANSI Z87 I standards 4 b Use suitable clothing made from durable flame resistant material to protect your skin and that of your helpers from the arc rays 4 c Protect other nearby personnel with su...

Page 5: ...nt passing through lifting chains crane cables or other alternate circuits This can create fire hazards or overheat lifting chains or cables until they fail 6 h Also see item 1 c 6 I Read and follow N...

Page 6: ...vice contaminants out of the air The ventilation or exhaust needed for your application depends upon many factors such as Workspace volume Number of welders Welding process and current Consumables use...

Page 7: ...al Information Not listed Nuisance value maximum is 10 milligrams per cubic meter PEL value for iron oxide is 10 milligrams per cubic meter TLV value for iron oxide is 5 milligrams per cubic meter As...

Page 8: ...MS AUTOSCHEDULE B 3 PLC NAVIGATION B 4 SET POINTS B 4 ADJUSTING PARAMETERS B 4 ACCESSORIES SECTION C REPLACEMENT FILTER OPTIONS C 1 MAINTENANCE SECTION D MALFUNCTIONS AND EMERGENCIES EFFECTING THE FIL...

Page 9: ...60Hz CONTROLS MAXIMUM CURRENT NOMINAL 19 5A max FAN 2A max CONTROLS MOTOR POWER NOMINAL 8 6 HP INSULATION CLASS FAN MOTOR F PROTECTION CLASS FAN MOTOR IP55 FAN SUPPLY FUSE Class J OR CC 30A 600V ALARM...

Page 10: ...ndescent materials Cigarettes Aggressive media Water and moisture Explosive gases and or dust mixtures Dusts with toxic characteristics other than welding fumes The installation of this product is exc...

Page 11: ...d to be hung from roof structures or walls and do not require floor space Since each workspace is unique Lincoln Electric works with each customer to determine the most effective layout for their appl...

Page 12: ...er cable length that will reach from fan motor at pre determined installation location to power disconnect Place pallet near intended installation location and unpack in preparation for assembly Hoppe...

Page 13: ...Using one of the two recommended methods lift unit high enough for hopper installation as shown NOTICE INSTALL FASTENERS ALONG FRONT AND REAR FLANGES ONLY DURING THIS STEP 2 Orient hopper under unit a...

Page 14: ...o used in the hopper installation step 7 Install 13 flange nut on both sides of upper tabs as shown 3 Install flange bolts through holes in bracket and hopper into holes in bottom of unit 5 per side 2...

Page 15: ...tall the Wall Mount Brackets FIGURE A 6b 1 Continue to lift unit at height similar to used in the hopper installation step 3 Install flange bolts through holes in bracket and hopper into holes in bott...

Page 16: ...owing any significant event Significant events include but are not limited to seismic and other impacts to the unit or structural mounts Do not store other material on top of or hang anything from uni...

Page 17: ...alysis by the licensed structural engineer Unapproved installations can result in falling equipment leading to severe personnel injury or death High seismic locations may require special reinforcement...

Page 18: ...tion on floor or on a shelf 2 Assemble duct as shown which aligns dust bin with rear of unit 3 With dust bin in desired location shorten 5ft straight duct so flexible hose allows for easy removal of d...

Page 19: ...the 12mm tubing to the regulator s outlet fitting and the 1 4 tubing to the regulator s sensor fitting 2 Connect compressed air source to regulator s inlet fitting ISO 6150 B PROFILE 1 4 Adjust regul...

Page 20: ...10d Step 11 lock door To prevent accidental door opening during unit operation lock door latches using the supplied hex tool or standard 5 16 hex wrench FIGURE A 11 WARNING 1 Unclasp handles for inst...

Page 21: ...to power terminal block inside panel 3 Connect 12 conductor cable from sensor box on top of unit to lower terminal block inside panel per the system wiring diagram at the end of this manual 4 Install...

Page 22: ...a power supply grounded according to the National Electrical Code and local codes All electrical wiring which includes primary secondary electrician ELECTROCUTION HAZARD Disconnect mains before servi...

Page 23: ...for other purposes is considered contrary to its intended use The manufacturer accepts no liability for any damages or injury resulting from such use The product has been built in accordance with sta...

Page 24: ...n 0 1 seconds off indicates an air intake damper malfunction C AUTO RUN MODE Light green A solid green light indicates unit s auto run mode is active and unit will start and stop based on the programm...

Page 25: ...utomatically start if current time falls within scheduled on time Fan can be turned off manually while in auto mode by pressing the fan start stop button There are two timers available to control on o...

Page 26: ...k update daylight saving time and SD card options This button also accepts saves revised parameters ESC Button Push to exit a menu ADJUSTING PARAMETERS A The following parameters can be adjusted from...

Page 27: ...RV 16 high efficiency nano fiber KP4519 4 oil resistant technology KP4519 5 with oil resistant technology KP4052 1 MERV 16 high efficiency nano fiber filter cartridge Pre Filter set of 2 filters MERV...

Page 28: ...in a professional manner in accordance with statutory instructions using the plastic sack disposal system supplied Maintenance should only be performed by skilled using appropriate work practices When...

Page 29: ...of particulate if necessary Check and log filter pressure Check fan speed Hanging mount Visually inspect secondary support cables are not taut Taut cables can be an indication of primary support fail...

Page 30: ...en local municipalities within the state Use protective gloves If not carried out with the necessary caution may cause serious personal injury Use breathing protection If not carried out with the nece...

Page 31: ...ment a Unclamp handles and lower filters FIGURE D 3 b Remove filters 1 Slide filters out of unit through the door opening as shown 2 If required by federal state and or local regulations and guideline...

Page 32: ...sible Areas of Misadjustment s Service and Technical Support not dealt with in this manual please contact Lincoln Electric Automation Department 888 935 3878 Make sure you have the following data on h...

Page 33: ...1 Verify that the Fan running LED Green and the white power on light is illuminated 2 Verify the correct input voltage is being applied 3 Verify that all fuses and circuit breakers are not blown trip...

Page 34: ...the collection drum 1 Clean or replace side intake pre filters 2 Replace four cartridge filters 3 Make sure your duct pressure sensor PD2 is giving a proper reading into the PLC Fan speed is controll...

Page 35: ...DP reading is correct and your set point is realistic 3 Compressed air supply needs to be sufficient to maintain pressure between 5 6 bar 73 87 psi at air regulator A 30 second buffer allows for tank...

Page 36: ...C 27 27 27 S1 32A 3P 5L3 FU1 3A 250V 02 02 02 02 120 240VAC 50Hz 60Hz 1ph FUSED DISCONNECT PLC1 14 AWG 14 AWG 2T1 4T2 6T3 PLC easyE4 8IN 4 RELAY O P 14 AWG NOTES N A DISCONNECTING MEANS AND BRANCH CIR...

Page 37: ...5 INPUT 6 FiltPr 0 10VDC 86 OUTPUT Q1 OUTPUT Q2 3 2 4 5 6 INPUT PLC1 OUTPUT 86 SOL1 88 31 OUTPUTQ3 OUTPUT Q4 27 7 8 89 I1 INPUT 7 I8 INPUT8 DuctPr 0 10VDC 87 87 90 DAMPER TEST MANUAL CLEAN FAN START S...

Page 38: ...lding and Cutting Products Sales and Service through Subsidiaries and Distributors Worldwide Cleveland Ohio 44117 1199 U S A L18443PRINT A 08 Sheet 3 of 4 I2 I3 I4 INPUT 1 INPUT 2 INPUT 3 INPUT 4 RELA...

Page 39: ...e through Subsidiaries and Distributors Worldwide Cleveland Ohio 44117 1199 U S A L18443PRINT A 08 Sheet 4 of 4 ANALOG OUTPUTS ANALOG INPUTS EM2 MOTOR SPEED 0 10V SPEED 0 10V 51 QA2 POW RUN GND 02 IA1...

Page 40: ...PROVIDED BY THE INSTALLER 53 87 86 L3L2L1G 1 2 3 L1 L2 L3 PE NOTES N A COMPONENTS OUT SIDE OF THE CONTROL PANEL ARE INDICATED BY CIRCUIT SURROUNDED BY DOTTED LINES 87 53 51 88 85 02 02 27 27 30 31 86...

Page 41: ...LLOW TB1 88 NO KL2 1 KL2 1 RED TB1 27 GND KL3 3 KL3 3 BLACK TB1 02 Ain1U KL3 10 KL3 4 ORANGE TB1 51 Aout KL3 11 KL3 14 GREEN TB1 85 CONNECTION ITEM 1 EC FAN DESC CABLE LEAD SENSOR PANEL REMOTE PANEL C...

Page 42: ...parts or electrode with skin or wet clothing l Insulate yourself from work and ground l No toque las partes o los electrodos bajo carga con la piel o ropa moja da l Aislese del trabajo y de la tierra...

Page 43: ...d Entl ftung des Arbeitsplatzes l Mantenha seu rosto da fuma a l Use ventila o e exhaust o para remover fumo da zona respirat ria l Turn power off before servicing l Desconectar el cable de ali mentac...

Page 44: ...advice once it has been given nor does the provision of information or advice create expand or alter any warranty with respect to the sale of our products Lincoln Electric is a responsive manufacturer...

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