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Have  qualified  personnel  do  the  maintenance
work.  Turn  the  engine  off  before  working  inside
the machine. In some cases, it may be necessary
to  remove  safety  guards  to  perform  required
maintenance.  Remove  guards  only  when
necessary  and  replace  them  when  the  mainte-
nance  requiring  their  removal  is  complete.
Always use the greatest care when working near
moving parts.

Do  not  put  your  hands  near  the  engine  cooling
blower fan.  If a problem cannot be corrected by
following  the  instructions,  take  the  machine  to
the nearest Lincoln Field Service Shop.

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ELECTRIC SHOCK can kill.
• Do  not  touch  electrically  live  parts

or  electrode  with  skin  or  wet
clothing.

• Insulate  yourself  from  work  and

ground

• Always wear dry insulating gloves.

------------------------------------------------------------------------

ENGINE EXHAUST can kill.
• Use  in  open,  well  ventilated  areas

or vent exhaust outside.

------------------------------------------------------------------------

MOVING PARTS can injure.
• Do  not  operate  with  doors  open  or

guards off.

• Stop engine before servicing.
• Keep away from moving parts.

------------------------------------------------------------------------

See  additional  warning  information
throughout  this  operator’s  manual  and
the Engine manual as well.

------------------------------------------------------------

Make certain that the oil filler cap is securely tight-
ened after checking or adding oil.  If the cap is not
tight,  oil  consumption  can  increase  significantly
which  may  be  evidenced  by  white  smoke  coming
from the exhaust.

•  OIL - Maintenance schedule for changing the oil and

oil filter after break-in 

:

The  above  schedule  is  for  normal  operating  condi-
tions.  More  frequent  oil  changes  are  required  with
dusty,  high  temperature  and  other  severe  operating
conditions.  Refer  to  the  maintenance  section  of  the
Engine Owner's Manual for more information.

NOTE: 

Engine  life  will  be  reduced  if  the  oil  and  oil

filter are not changed according to the manufacturer’s
recommendation.

ENGINE OIL CHANGE   

Drain the oil while the engine is warm to assure rapid
and complete draining.

• Remove  the  oil  filler  cap  and  dipstick.  Remove  the

yellow  cap  from  the  oil  drain  valve  and  attach  the
flexible  drain  tube  supplied  with  the  machine.  Push
in  and  twist  the  drain  valve  counterclockwise.  Pull
the valve out and drain the oil into a suitable contain-
er.

• Close  the  drain  valve  by  pushing  in  and  twisting

clockwise. Replace the yellow cap.

• Refill to the upper limit mark on the dipstick with the

recommended oil. Tighten the oil filler cap securely.

ENGINE OIL REFILL CAPACITIES

Without oil filter replacement:

• 1.7qt. (1.6 liter)-Kohler 

With oil filter replacement:

• 2.0qt. (1.9 liter)-Kohler 

WARNING

D-1

MAINTENANCE

D-1

EAGLE™ 10,000 PLUS

SAFETY PRECAUTIONS

CAUTION

Read the Safety Precautions in the front of this manual
and  the  engine  instruction  manual  before  working  on
this machine.

Keep all equipment safety guards, covers, and devices
in position and in good repair. Keep hands, hair, cloth-
ing,  and  tools  away  from  gears,  fans,  and  all  other
moving parts when starting, operating, or repairing the
equipment.

Routine Maintenance

•     At the end of each day’s use, refill the fuel tank to

Minimize moisture condensation in the tank.
Running out of fuel tends to draw dirt into the fuel 
System. Also, check the crankcase oil level and
Add oil if indicated.

Kohler
CH23S

Oil

100 Hrs.

Oil Filter

200 Hrs.

Summary of Contents for 000 PLUS IM10028-B

Page 1: ...installation and thoughtful operation on your part DO NOT INSTALL OPERATE OR REPAIR THIS EQUIPMENT WITHOUT READ ING THIS MANUAL AND THE SAFETY PRECAUTIONS CON TAINED THROUGHOUT And most importantly th...

Page 2: ...KER WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING Read and understand the following safety highlights For additional safety information it is strongly recommended that you purchase a copy...

Page 3: ...Never simultaneously touch electrically hot parts of electrode holders connected to two welders because voltage between the two can be the total of the open circuit voltage of both welders 3 i When w...

Page 4: ...eas Avoid welding near hydraulic lines Have a fire extinguisher readily available 6 b Where compressed gases are to be used at the job site special precautions should be used to prevent hazardous situ...

Page 5: ...opri s et non inflammables 4 Des gouttes de laitier en fusion sont mises de l arc de soudage Se prot ger avec des v tements de protection libres de l huile tels que les gants en cuir chemise paisse pa...

Page 6: ...mportant when identifying the correct replacement parts On Line Product Registration Register your machine with Lincoln Electric either via fax or over the Internet For faxing Complete the form on the...

Page 7: ...uel Consumption B 2 Start in Shutdown Instructions B 3 Starting the Engine B 3 Safety Precautions B 3 Stopping the Engine B 3 Break In Period B 3 Welding Process B 4 Stick Constant Current Welding B 4...

Page 8: ...g in watts is equivalent to volt amperes at unity factor Output voltage is within 10 at all loads up to rated capacity When welding available auxiliary power will be reduced RECEPTACLES 2 120VAC Duple...

Page 9: ...f the welder SPARK ARRESTER Some federal state or local laws may require that gasoline engines be equipped with exhaust spark arresters when they are operated in certain locations where unarrested spa...

Page 10: ...ing operated or serviced 4 Typical conditions of use i e travel speed rough ness of surface on which the trailer will be operated environmental conditions 5 Conformance with federal state and local la...

Page 11: ...ed when lifting the machine ADDITIONAL SAFETY PRECAUTION HIGH ALTITUDE OPERATION At higher altitudes Welder output de rating may be necessary For maximum rating de rate the welder output 3 5 for every...

Page 12: ...y and shielding gas control for DC GTAW TIG welding See IM528 supplied with the TIG Module for installation instructions NOTE The TIG Module does not require the use of a high frequency bypass capacit...

Page 13: ...following table WELDER OPERATION WELDER OUTPUT Maximum Open Circuit Voltage at 3700 RPM is 80 Volts RMS Duty Cycle is the percentage of time the load is being applied in a 10 minute period For example...

Page 14: ...ITHOUT ADDI TIONAL RESISTIVE TYPE LOADS Inductive Single phase induction motors These devices require large Drills well pumps grinders small Current inrush for starting Refrigerators weed and hedge So...

Page 15: ...ole circuit break er Maximum rated load for the 240V auxiliary is 38 amperes Loading above 38 amperes will reduce output voltage below the allowable 10 of rated voltage which may damage appliances or...

Page 16: ...ction of EAGLE 10 000 Plus to premises wiring must be done by a licensed electrician and must comply with the National Electrical Code and all other applicable electrical codes Figure 1 CONNECTION OF...

Page 17: ...high speed If no power is being drawn from the receptacles and not welding for 10 14 seconds the idler reduces the engine speed to low idle B 1 OPERATION EAGLE 10 000 PLUS B 1 SAFETY PRECAUTIONS Do no...

Page 18: ...ge switch set in the wire feed mode Process Range Setting Current Range B 2 OPERATION B 2 EAGLE 10 000 PLUS CAUTION KOHLER 23 H P COMMAND CH23S 40 Gallons Hour 1 50 Liters Hour 7 Gallons Hour 2 8 Lite...

Page 19: ...engine to run at low idle speed for a few minutes to cool the engine Stop the engine by placing the Engine switch in the OFF position A fuel shut off valve is not required on the EAGLE 10 000 Plus be...

Page 20: ...are refer enced The EAGLE 10 000 Plus and any high frequency generating equipment must be properly grounded See the K930 2 TIG Module operating manuals for complete instructions on installa tion opera...

Page 21: ...table SUMMARY OF WELDING PROCESSES CONTROL ELECTRODE CABLE IDLE WHEN NOT TO START PROCESS USED MODE WELDING WELDING ELECTRODE SETTING CURRENT RANGE DC electrode positive 1 8 30 60 Amps 5 32 90 150 Am...

Page 22: ...he EAGLE 10 000 Plus when not in use Made from attractive red canvas material which is flame retardant mildew resistant and water repellent K802R Power Plug Kit provides four 120V plugs rated at 15 am...

Page 23: ...plete with a handle High frequency bypass is built in Requires K938 1 Contactor Kit K936 4 Control Cable and K814 Arc Start Switch K938 1 Contactor Kit For use with TIG Module Provides a cold electrod...

Page 24: ...emperature and other severe operating conditions Refer to the maintenance section of the Engine Owner s Manual for more information NOTE Engine life will be reduced if the oil and oil filter are not c...

Page 25: ...cket tool to tighten the filter an additional 1 2 to 7 8 turn 5 Refill the crankcase with the specified amount of the recommended oil Reinstall the oil filler cap 6 Start the engine and check for oil...

Page 26: ...d then the positive battery cable before attaching the charger leads Failure to do so can result in damage to the internal charger components When reconnecting the cables connect the positive cable fi...

Page 27: ...IBLE CAUSE lists the obvious external possibilities that may contribute to the machine symptom Step 3 RECOMMENDED COURSE OF ACTION This column provides a course of action for the Possible Cause genera...

Page 28: ...n miscellaneous leads 2 Open lead in flashing or field circuit 3 Faulty rotor 4 Faulty Potentiometer R1 5 Faulty stator Field winding 6 Faulty Field rectifier On PCB 7 Faulty P C Board 1 Idler switch...

Page 29: ...ngine does not develop full power Engine is hard to start 1 No voltage signal from the current sensor 2 Auxiliary power load less than 100 to 150 watts 3 Faulty P C Board 1 Battery will not hold a cha...

Page 30: ...It may not be accurate for all machines covered by this manual The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels If the diagram is illegible write...

Page 31: ...I L I N E N G I N E A N D E M P T Y F U E L T A N K 2 1 4 4 2 0 8 0 4 2 1 0 3 3 6 2 3 6 2 4 1 0 2 7 1 0 7 8 N O T E C A S E F R O N T G R A P H I C S M A Y N O T M A T C H A L L C O D E S M22195 A 01...

Page 32: ...NOTES EAGLE 10 000 PLUS...

Page 33: ...NOTES EAGLE 10 000 PLUS...

Page 34: ...uch electrically live parts or electrode with skin or wet cloth ing l Insulate yourself from work and ground l No toque las partes o los electro dos bajo carga con la piel o ropa mojada l Aislese del...

Page 35: ...Schweibrauch l Sorgen Sie f r gute Be und Entl ftung des Arbeitsplatzes l Mantenha seu rosto da fuma a l Use ventila o e exhaust o para l Turn power off before servicing l Desconectar el cable de ali...

Page 36: ...and Service through Subsidiaries and Distributors Worldwide Cleveland Ohio 44117 1199 U S A TEL 216 481 8100 FAX 216 486 1751 WEB SITE www lincolnelectric com World s Leader in Welding and Cutting Pr...

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