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A-4

INSTALLATION   

EAGLE™ 10,000 PLUS

A-4

WELDING OUTPUT CABLES

With  the  engine  off,  connect  the  electrode  and  work
cables  to  the  studs  provided.  These  connections
should be checked periodically and tightened if neces-
sary.  Loose  connections  will  result  in  overheating  of
the output studs.

When  welding  at  a  considerable  distance  from  the
welder,  be  sure  you  use  ample  size  welding  cables.
Listed below are copper cable sizes recommended for
the  rated  current  and  duty  cycle.  Lengths  stipulated
are the distance from the welder to work and back to
the  welder  again.  Cable  sizes  are  increased  for
greater lengths primarily for the purpose of minimizing
cable voltage drop.

ANGLE OF OPERATION

Internal  combustion  engines  are  designed  to  run  in  a
level  condition  which  is  where  the  optimum  perfor-
mance is achieved. The maximum angle of operation
for  the  engine  is  15  degrees  from  horizontal  in  any
direction.  If  the  engine  is  to  be  operated  at  an  angle,
provisions  must  be  made  for  checking  and  maintain-
ing  the  oil  at  the  normal  (FULL)  oil  capacity  in  the
crankcase in a level condition.

When operating at an angle, the effective fuel capacity
will be slightly less than the specified 12 Gal. (45 L).

LIFTING

The  EAGLE™  10,000  Plus  weighs  approximately
587lbs. (266.3kg) with a full tank of gasoline. A lift bail
is mounted to the machine and should always be used
when lifting the machine.

ADDITIONAL SAFETY PRECAUTION

HIGH ALTITUDE OPERATION

At  higher  altitudes,  Welder  output  de-rating  may  be
necessary.  For  maximum  rating,  de-rate  the  welder
output  3.5%  for  every  1000  ft.  (305m)  above  3000  ft.
(914m).  If  operation  will  consistently  be  at  altitudes
above 5,000 ft. (1525m), a carburetor jet designed for
high  altitudes  should  be  installed.  This  will  result  in
better  fuel  economy,  cleaner  exhaust  and  longer
spark  plug  life.  It  will  not  give  increased  power.
Contact your local authorized engine service shop for
high altitude jet kits that are available from the engine
manufacturer.

Do not operate with a high altitude jet installed at
altitudes below 5000 ft. (1525m). This will result in
the  engine  running  too  lean  and  result  in  higher
engine operating temperatures which can shorten
engine life.

------------------------------------------------------------------------

MUFFLER OUTLET PIPE 

Using the clamp provided secure the outlet pipe to the
outlet  tube  with  the  pipe  positioned  such  that  it  will
direct  the  exhaust  in  the  desired  direction.  Tighten
using a 9/16” socket or wrench.

CAUTION

• Lift only with equipment of

adequate lifting capacity.

• Be sure machine is stable

when lifting.

• Do not lift this machine using

lift bail if it is equipped with a
heavy accessory such as trail-
er or gas cylinder.

FALLING 

• Do not lift machine if lift bail is 

EQUIPMENT can    damaged.

cause injury.      • Do not operate machine while

suspended from lift bail.

------------------------------------------------------------------------

WARNING

TOTAL  COMBINED  LENGTH  OF

ELECTRODE  AND  WORK  CABLES

0-100 Ft. (0-31m)

100-150 Ft. (31-46m)

150-200 Ft. (46-61m)

225 Amps

100% Duty Cycle

1 AWG

1 AWG

1/0 AWG

Summary of Contents for 000 PLUS IM10028-B

Page 1: ...installation and thoughtful operation on your part DO NOT INSTALL OPERATE OR REPAIR THIS EQUIPMENT WITHOUT READ ING THIS MANUAL AND THE SAFETY PRECAUTIONS CON TAINED THROUGHOUT And most importantly th...

Page 2: ...KER WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING Read and understand the following safety highlights For additional safety information it is strongly recommended that you purchase a copy...

Page 3: ...Never simultaneously touch electrically hot parts of electrode holders connected to two welders because voltage between the two can be the total of the open circuit voltage of both welders 3 i When w...

Page 4: ...eas Avoid welding near hydraulic lines Have a fire extinguisher readily available 6 b Where compressed gases are to be used at the job site special precautions should be used to prevent hazardous situ...

Page 5: ...opri s et non inflammables 4 Des gouttes de laitier en fusion sont mises de l arc de soudage Se prot ger avec des v tements de protection libres de l huile tels que les gants en cuir chemise paisse pa...

Page 6: ...mportant when identifying the correct replacement parts On Line Product Registration Register your machine with Lincoln Electric either via fax or over the Internet For faxing Complete the form on the...

Page 7: ...uel Consumption B 2 Start in Shutdown Instructions B 3 Starting the Engine B 3 Safety Precautions B 3 Stopping the Engine B 3 Break In Period B 3 Welding Process B 4 Stick Constant Current Welding B 4...

Page 8: ...g in watts is equivalent to volt amperes at unity factor Output voltage is within 10 at all loads up to rated capacity When welding available auxiliary power will be reduced RECEPTACLES 2 120VAC Duple...

Page 9: ...f the welder SPARK ARRESTER Some federal state or local laws may require that gasoline engines be equipped with exhaust spark arresters when they are operated in certain locations where unarrested spa...

Page 10: ...ing operated or serviced 4 Typical conditions of use i e travel speed rough ness of surface on which the trailer will be operated environmental conditions 5 Conformance with federal state and local la...

Page 11: ...ed when lifting the machine ADDITIONAL SAFETY PRECAUTION HIGH ALTITUDE OPERATION At higher altitudes Welder output de rating may be necessary For maximum rating de rate the welder output 3 5 for every...

Page 12: ...y and shielding gas control for DC GTAW TIG welding See IM528 supplied with the TIG Module for installation instructions NOTE The TIG Module does not require the use of a high frequency bypass capacit...

Page 13: ...following table WELDER OPERATION WELDER OUTPUT Maximum Open Circuit Voltage at 3700 RPM is 80 Volts RMS Duty Cycle is the percentage of time the load is being applied in a 10 minute period For example...

Page 14: ...ITHOUT ADDI TIONAL RESISTIVE TYPE LOADS Inductive Single phase induction motors These devices require large Drills well pumps grinders small Current inrush for starting Refrigerators weed and hedge So...

Page 15: ...ole circuit break er Maximum rated load for the 240V auxiliary is 38 amperes Loading above 38 amperes will reduce output voltage below the allowable 10 of rated voltage which may damage appliances or...

Page 16: ...ction of EAGLE 10 000 Plus to premises wiring must be done by a licensed electrician and must comply with the National Electrical Code and all other applicable electrical codes Figure 1 CONNECTION OF...

Page 17: ...high speed If no power is being drawn from the receptacles and not welding for 10 14 seconds the idler reduces the engine speed to low idle B 1 OPERATION EAGLE 10 000 PLUS B 1 SAFETY PRECAUTIONS Do no...

Page 18: ...ge switch set in the wire feed mode Process Range Setting Current Range B 2 OPERATION B 2 EAGLE 10 000 PLUS CAUTION KOHLER 23 H P COMMAND CH23S 40 Gallons Hour 1 50 Liters Hour 7 Gallons Hour 2 8 Lite...

Page 19: ...engine to run at low idle speed for a few minutes to cool the engine Stop the engine by placing the Engine switch in the OFF position A fuel shut off valve is not required on the EAGLE 10 000 Plus be...

Page 20: ...are refer enced The EAGLE 10 000 Plus and any high frequency generating equipment must be properly grounded See the K930 2 TIG Module operating manuals for complete instructions on installa tion opera...

Page 21: ...table SUMMARY OF WELDING PROCESSES CONTROL ELECTRODE CABLE IDLE WHEN NOT TO START PROCESS USED MODE WELDING WELDING ELECTRODE SETTING CURRENT RANGE DC electrode positive 1 8 30 60 Amps 5 32 90 150 Am...

Page 22: ...he EAGLE 10 000 Plus when not in use Made from attractive red canvas material which is flame retardant mildew resistant and water repellent K802R Power Plug Kit provides four 120V plugs rated at 15 am...

Page 23: ...plete with a handle High frequency bypass is built in Requires K938 1 Contactor Kit K936 4 Control Cable and K814 Arc Start Switch K938 1 Contactor Kit For use with TIG Module Provides a cold electrod...

Page 24: ...emperature and other severe operating conditions Refer to the maintenance section of the Engine Owner s Manual for more information NOTE Engine life will be reduced if the oil and oil filter are not c...

Page 25: ...cket tool to tighten the filter an additional 1 2 to 7 8 turn 5 Refill the crankcase with the specified amount of the recommended oil Reinstall the oil filler cap 6 Start the engine and check for oil...

Page 26: ...d then the positive battery cable before attaching the charger leads Failure to do so can result in damage to the internal charger components When reconnecting the cables connect the positive cable fi...

Page 27: ...IBLE CAUSE lists the obvious external possibilities that may contribute to the machine symptom Step 3 RECOMMENDED COURSE OF ACTION This column provides a course of action for the Possible Cause genera...

Page 28: ...n miscellaneous leads 2 Open lead in flashing or field circuit 3 Faulty rotor 4 Faulty Potentiometer R1 5 Faulty stator Field winding 6 Faulty Field rectifier On PCB 7 Faulty P C Board 1 Idler switch...

Page 29: ...ngine does not develop full power Engine is hard to start 1 No voltage signal from the current sensor 2 Auxiliary power load less than 100 to 150 watts 3 Faulty P C Board 1 Battery will not hold a cha...

Page 30: ...It may not be accurate for all machines covered by this manual The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels If the diagram is illegible write...

Page 31: ...I L I N E N G I N E A N D E M P T Y F U E L T A N K 2 1 4 4 2 0 8 0 4 2 1 0 3 3 6 2 3 6 2 4 1 0 2 7 1 0 7 8 N O T E C A S E F R O N T G R A P H I C S M A Y N O T M A T C H A L L C O D E S M22195 A 01...

Page 32: ...NOTES EAGLE 10 000 PLUS...

Page 33: ...NOTES EAGLE 10 000 PLUS...

Page 34: ...uch electrically live parts or electrode with skin or wet cloth ing l Insulate yourself from work and ground l No toque las partes o los electro dos bajo carga con la piel o ropa mojada l Aislese del...

Page 35: ...Schweibrauch l Sorgen Sie f r gute Be und Entl ftung des Arbeitsplatzes l Mantenha seu rosto da fuma a l Use ventila o e exhaust o para l Turn power off before servicing l Desconectar el cable de ali...

Page 36: ...and Service through Subsidiaries and Distributors Worldwide Cleveland Ohio 44117 1199 U S A TEL 216 481 8100 FAX 216 486 1751 WEB SITE www lincolnelectric com World s Leader in Welding and Cutting Pr...

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