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A-2

INSTALLATION   

EAGLE™ 10,000 PLUS

A-2

SAFETY PRECAUTIONS

MACHINE GROUNDING

Because this portable engine driven welder or genera-
tor creates it’s own power, it is not necessary to con-
nect it’s frame to an earth ground, unless the machine
is  connected  to  premises  wiring  (your  home,  shop,
etc.).

To prevent dangerous electric shock, other equip-
ment  to  which  this  engine  driven  welder  supplies
power must:

be grounded to the frame of the welder using a 

grounded type plug, or be  double insulated.

Do  not  ground  the  machine  to  a  pipe  that  carries
explosive or combustible material.

------------------------------------------------------------------------

When this welder is mounted on a truck or trailer, it’s
frame  must  be  electrically  bonded  to  the  metal  frame
of the vehicle. Use a #8 or larger copper wire connect-
ed  between  the  machine  grounding  stud  and  the
frame of the vehicle.

Where  this  engine  driven  welder  is  connected  to
premises wiring such as that in your home or shop, it’s
frame must be connected to the system earth ground.
See further connection instructions in the section enti-
tled “Standby Power Connections”, as well as the arti-
cle on grounding in the latest National Electrical Code
and the local code.

In general, if the machine is to be grounded, it should
be connected with a #8 or larger copper wire to a solid
earth  ground  such  as  a  metal  water  pipe  going  into
the ground for at least ten feet and having no insulat-
ed  joints,  or  to  the  metal  framework  of  a  building
which  has  been  effectively  grounded.  The  National
Electrical  Code  lists  a  number  of  alternate  means  of
grounding electrical equipment. A machine grounding
stud  marked  with  the  symbol            is  provided  on  the
front of the welder.

SPARK ARRESTER

Some  federal,  state,  or  local  laws  may  require  that
gasoline  engines  be  equipped  with  exhaust  spark
arresters  when  they  are  operated  in  certain  locations
where  unarrested  sparks  may  present  a  fire  hazard.
The  standard  muffler  included  with  this  welder  does
not qualify as a spark arrester. When required by local
regulations,  the  K1898-1  spark  arrester  must  be
installed and properly maintained.

An  incorrect  arrester  may  lead  to  damage  to  the
engine or adversely affect performance.

------------------------------------------------------------------------

TOWING

The  recommended  trailer  for  use  with  this  equipment
for  road,  in-plant  and  yard  towing  by  a  vehicle

(1)

is

Lincoln’s  K2635-1.  If  the  user  adapts  a  non-Lincoln
trailer, he must assume responsibility that the method
of  attachment  and  usage  does  not  result  in  a  safety
hazard  nor  damage  the  welding  equipment.  Some  of
the factors to be considered are as follows:

1. Design  capacity  of  trailer  vs.  weight  of  Lincoln

equipment and likely additional attachments. 

2. Proper  support  of,  and  attachment  to,  the  base  of

the  welding  equipment  so  there  will  be  no  undue
stress to the framework.

CAUTION

Do  not  attempt  to  use  this  equipment  until  you
have  thoroughly  read  the  engine  manufacturer’s
manual  supplied  with  your  welder.  It  includes
important  safety  precautions,  detailed  engine
starting,  operating  and  maintenance  instructions,
and parts lists.

------------------------------------------------------------------------

ELECTRIC SHOCK can kill.
• Do not touch electrically live parts or

electrode with skin or wet clothing.

• Insulate  yourself  from  work  and

ground.

• Always wear dry insulating gloves.

------------------------------------------------------------------------

ENGINE EXHAUST can kill.
• Use  in  open,  well  ventilated  areas  or

vent exhaust outside.

------------------------------------------------------------------------

MOVING PARTS can injure.
• Do  not  operate  with  doors  open  or

guards off.

• Stop engine before servicing.
• Keep away from moving parts.

------------------------------------------------------------------------

See  additional  warning  information  at

front of this operator’s manual.

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WARNING

WARNING

Summary of Contents for 000 PLUS IM10028-B

Page 1: ...installation and thoughtful operation on your part DO NOT INSTALL OPERATE OR REPAIR THIS EQUIPMENT WITHOUT READ ING THIS MANUAL AND THE SAFETY PRECAUTIONS CON TAINED THROUGHOUT And most importantly th...

Page 2: ...KER WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING Read and understand the following safety highlights For additional safety information it is strongly recommended that you purchase a copy...

Page 3: ...Never simultaneously touch electrically hot parts of electrode holders connected to two welders because voltage between the two can be the total of the open circuit voltage of both welders 3 i When w...

Page 4: ...eas Avoid welding near hydraulic lines Have a fire extinguisher readily available 6 b Where compressed gases are to be used at the job site special precautions should be used to prevent hazardous situ...

Page 5: ...opri s et non inflammables 4 Des gouttes de laitier en fusion sont mises de l arc de soudage Se prot ger avec des v tements de protection libres de l huile tels que les gants en cuir chemise paisse pa...

Page 6: ...mportant when identifying the correct replacement parts On Line Product Registration Register your machine with Lincoln Electric either via fax or over the Internet For faxing Complete the form on the...

Page 7: ...uel Consumption B 2 Start in Shutdown Instructions B 3 Starting the Engine B 3 Safety Precautions B 3 Stopping the Engine B 3 Break In Period B 3 Welding Process B 4 Stick Constant Current Welding B 4...

Page 8: ...g in watts is equivalent to volt amperes at unity factor Output voltage is within 10 at all loads up to rated capacity When welding available auxiliary power will be reduced RECEPTACLES 2 120VAC Duple...

Page 9: ...f the welder SPARK ARRESTER Some federal state or local laws may require that gasoline engines be equipped with exhaust spark arresters when they are operated in certain locations where unarrested spa...

Page 10: ...ing operated or serviced 4 Typical conditions of use i e travel speed rough ness of surface on which the trailer will be operated environmental conditions 5 Conformance with federal state and local la...

Page 11: ...ed when lifting the machine ADDITIONAL SAFETY PRECAUTION HIGH ALTITUDE OPERATION At higher altitudes Welder output de rating may be necessary For maximum rating de rate the welder output 3 5 for every...

Page 12: ...y and shielding gas control for DC GTAW TIG welding See IM528 supplied with the TIG Module for installation instructions NOTE The TIG Module does not require the use of a high frequency bypass capacit...

Page 13: ...following table WELDER OPERATION WELDER OUTPUT Maximum Open Circuit Voltage at 3700 RPM is 80 Volts RMS Duty Cycle is the percentage of time the load is being applied in a 10 minute period For example...

Page 14: ...ITHOUT ADDI TIONAL RESISTIVE TYPE LOADS Inductive Single phase induction motors These devices require large Drills well pumps grinders small Current inrush for starting Refrigerators weed and hedge So...

Page 15: ...ole circuit break er Maximum rated load for the 240V auxiliary is 38 amperes Loading above 38 amperes will reduce output voltage below the allowable 10 of rated voltage which may damage appliances or...

Page 16: ...ction of EAGLE 10 000 Plus to premises wiring must be done by a licensed electrician and must comply with the National Electrical Code and all other applicable electrical codes Figure 1 CONNECTION OF...

Page 17: ...high speed If no power is being drawn from the receptacles and not welding for 10 14 seconds the idler reduces the engine speed to low idle B 1 OPERATION EAGLE 10 000 PLUS B 1 SAFETY PRECAUTIONS Do no...

Page 18: ...ge switch set in the wire feed mode Process Range Setting Current Range B 2 OPERATION B 2 EAGLE 10 000 PLUS CAUTION KOHLER 23 H P COMMAND CH23S 40 Gallons Hour 1 50 Liters Hour 7 Gallons Hour 2 8 Lite...

Page 19: ...engine to run at low idle speed for a few minutes to cool the engine Stop the engine by placing the Engine switch in the OFF position A fuel shut off valve is not required on the EAGLE 10 000 Plus be...

Page 20: ...are refer enced The EAGLE 10 000 Plus and any high frequency generating equipment must be properly grounded See the K930 2 TIG Module operating manuals for complete instructions on installa tion opera...

Page 21: ...table SUMMARY OF WELDING PROCESSES CONTROL ELECTRODE CABLE IDLE WHEN NOT TO START PROCESS USED MODE WELDING WELDING ELECTRODE SETTING CURRENT RANGE DC electrode positive 1 8 30 60 Amps 5 32 90 150 Am...

Page 22: ...he EAGLE 10 000 Plus when not in use Made from attractive red canvas material which is flame retardant mildew resistant and water repellent K802R Power Plug Kit provides four 120V plugs rated at 15 am...

Page 23: ...plete with a handle High frequency bypass is built in Requires K938 1 Contactor Kit K936 4 Control Cable and K814 Arc Start Switch K938 1 Contactor Kit For use with TIG Module Provides a cold electrod...

Page 24: ...emperature and other severe operating conditions Refer to the maintenance section of the Engine Owner s Manual for more information NOTE Engine life will be reduced if the oil and oil filter are not c...

Page 25: ...cket tool to tighten the filter an additional 1 2 to 7 8 turn 5 Refill the crankcase with the specified amount of the recommended oil Reinstall the oil filler cap 6 Start the engine and check for oil...

Page 26: ...d then the positive battery cable before attaching the charger leads Failure to do so can result in damage to the internal charger components When reconnecting the cables connect the positive cable fi...

Page 27: ...IBLE CAUSE lists the obvious external possibilities that may contribute to the machine symptom Step 3 RECOMMENDED COURSE OF ACTION This column provides a course of action for the Possible Cause genera...

Page 28: ...n miscellaneous leads 2 Open lead in flashing or field circuit 3 Faulty rotor 4 Faulty Potentiometer R1 5 Faulty stator Field winding 6 Faulty Field rectifier On PCB 7 Faulty P C Board 1 Idler switch...

Page 29: ...ngine does not develop full power Engine is hard to start 1 No voltage signal from the current sensor 2 Auxiliary power load less than 100 to 150 watts 3 Faulty P C Board 1 Battery will not hold a cha...

Page 30: ...It may not be accurate for all machines covered by this manual The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels If the diagram is illegible write...

Page 31: ...I L I N E N G I N E A N D E M P T Y F U E L T A N K 2 1 4 4 2 0 8 0 4 2 1 0 3 3 6 2 3 6 2 4 1 0 2 7 1 0 7 8 N O T E C A S E F R O N T G R A P H I C S M A Y N O T M A T C H A L L C O D E S M22195 A 01...

Page 32: ...NOTES EAGLE 10 000 PLUS...

Page 33: ...NOTES EAGLE 10 000 PLUS...

Page 34: ...uch electrically live parts or electrode with skin or wet cloth ing l Insulate yourself from work and ground l No toque las partes o los electro dos bajo carga con la piel o ropa mojada l Aislese del...

Page 35: ...Schweibrauch l Sorgen Sie f r gute Be und Entl ftung des Arbeitsplatzes l Mantenha seu rosto da fuma a l Use ventila o e exhaust o para l Turn power off before servicing l Desconectar el cable de ali...

Page 36: ...and Service through Subsidiaries and Distributors Worldwide Cleveland Ohio 44117 1199 U S A TEL 216 481 8100 FAX 216 486 1751 WEB SITE www lincolnelectric com World s Leader in Welding and Cutting Pr...

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