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Copyright ©2007 LG Electronics. Inc. All right reserved.
Only for training and service purposes

LGE Internal Use Only

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Summary of Contents for AS-H246DGM0

Page 1: ... SVC MANUAL Exploded View MODEL AS H246DGM0 S24AHP ND9 UD6 CAUTION Before Servicing the unit read the safety precautions in General SVC manual Only for authorized service personnel Internal Use Only http biz lgservice com ...

Page 2: ... piping Indoor 15 Connection of the pipes Outdoor 19 Connecting the cable between indoor unit and outdoor unit 20 Connect the cable to the Indoor unit 20 Connect the cable to the outdoor unit 21 Checking the drainage and forming the pipings 22 Checking the drainage 22 Form the piping 22 AIR PURGING 23 Air purging 23 Air purging with vacuum pump 23 TEST RUNNING 25 Operation 26 Function of Controls ...

Page 3: ... 50Hz 3Phase 5 200 220V 50Hz D 440 460 60Hz 3Phase 6 220 240V 50Hz E 265V 60Hz 7 110V 50 60Hz F 200V 50 60Hz 8 380 415V 50Hz 9 380 415V 60Hz 7 Chassis A Z Name of Chassis of Unit Ex LSP SP Chassis 8 Look A Z Look Color Artcool Model 9 Function A Z 10 Serial No 1 9 LG Model De ARTCOOL COLOR velopment Serial No Basic A Basic 4Way B Plasma Filter C Plasma Filter 4 Way D Tele LCD E Tele LCD Nano plasm...

Page 4: ... 200V CHASSIS Look D K L G M N D P Division Panel Type Deluxe Fighting Look LG1 LG2 SEMI PANEL OEM1 OEM2 Panel Type Deluxe LG3 50 60Hz 8 380 415V 50Hz 9 380 415V 60Hz 7 Chassis A Z Name of Chassis of Unit Ex LSP SP Chassis 8 Look A Z Look Color Artcool Model 9 Function A Z 10 Serial No 1 9 LG Model De ARTCOOL COLOR velopment Serial No R Mirror W White B Blue D Wood M Metal C Cherry S4 S5 S6 SQ SR ...

Page 5: ...mbols used in this manual are as shown below This symbol indicates the possibility of death or serious injury This symbol indicates the possibility of injury or damage to properties only Be sure not to do Be sure to follow the instruction Do not use damaged power cords plugs or a loose socket Always use the power plug and socket with the ground terminal There is risk of fire of electric shock Ther...

Page 6: ...t failure and personal injury Sharp edges could cause injury Be especially care ful of the case edges and the fins on the condenser and evaporator There is risk of fire electric shock explosion or injury Be cautious when unpacking and installing the product For installation always contact the dealer or an Authorized service center For re installation of the installed product always contact a deale...

Page 7: ...k There is risk of fire or electrical shock Grasp the plug to remove the cord from the outlet Do not touch it with wet hands Do not place a heater or other appliances near the power cable There is risk of fire or electrical shock There is risk of fire and electric shock Do not allow water to run into electrical parts Do not store or use flammable gas or com bustibles near the air conditioner There...

Page 8: ...vels may cause failure of product A bad connection may cause water leakage Keep level even when installing the product Use two or more people to lift and transport the air conditioner To avoid vibration or water leakage Avoid personal injury Installation 90 Unplug the unit if strange sounds odors or smoke comes from it Be cautious that water could not enter the product There is risk of electric sh...

Page 9: ...They are very sharp There is risk of fire electric shock or damage to the plastic parts of the product There is risk of personal injury Do not step on or put anyting on the product outdoor units Do not insert hands or other objects through the air inlet or outlet while the air conditioner is plugged in There is risk of personal injury and failure of product There are sharp and moving parts that co...

Page 10: ...ly Dimensions Dimensions Installation plate D H W W mm 1209 H mm 346 D mm 205 Model Dimension 24k Btu Indoor Unit This symbol alerts you to the risk of electric shock This symbol alerts you to hazards that could cause harm to the air conditioner This symbol indicates special notes NOTICE Symbols Used in this Manual ...

Page 11: ... service purposes LGE Internal Use Only MODEL DIM W L7 L6 L8 L9 D L1 L2 L3 L10 L11 L4 L5 H Gas side 3 way valve Liquid side 3 way valve W mm 870 H mm 800 D mm 320 L1 mm 370 L2 mm 340 L3 mm 25 L4 mm 775 L5 mm 25 L6 mm 546 L7 mm 162 L8 mm 162 L9 mm 54 L10 mm 79 L11 mm 76 4 24k Btu 24K Series ...

Page 12: ...oor W Outdoor Dimensions Indoor mm W x H x D Outdoor Net Weight Indoor kg Outdoor Refrigerant R410A g R22 Airflow Direction Control Up Down Airflow Direction Control Left Right Chaos Wind Timer Self Diagnosis Remocon Type Service Valve Liquid inch mm Gas Sleeping Operation Drain Hose Connecting Cable Power Cord Product Specifications Product Specifications Table 1 7 5 7 7 3 8 1Ø 220V 240V 50Hz 20 ...

Page 13: ... a place where the warm air and noise from the air conditioner do not disturb neighbors Rooftop Installations If the outdoor unit is installed on a roof structure be sure to level the unit Ensure the roof structure and anchoring method are adequate for the unit location Consult local codes regarding rooftop mounting More than B More than A More than 2 3m More than A Capacity is based on standard l...

Page 14: ...70mm hole core drill Drill the piping hole at either the right or the left with the hole slightly slanted to the outdoor side Open the Front Grille Pass Telephone Control Cord Wire through the hole which the power cord goes through Connect Telephone Control Cord Wire to the phone jack of telephone PCB of Control Box Fix Telephone Control Cord Wire inside Control box so as not to disconnect Close t...

Page 15: ... the original position Optional Carry out flaring work using flaring tool as shown below Burr removal Completely remove all burrs from the cut cross section of pipe tube Put the end of the copper tube pipe in a downward direc tion as you remove burrs in order to avoid dropping burrs into the tubing Putting nut on Remove flare nuts attached to indoor and outdoor unit then put them on pipe tube havi...

Page 16: ...per side can cause drain pan to overflow inside the unit NOTE If the drain hose is routed inside the room insulate the hose with an insulation material so that dripping from sweating condensation will not damage furniture or floors Foamed polyethylene or equivalent is recommended Indoor unit installation Hook the indoor unit onto the upper portion of the installa tion plate Engage the two hooks of...

Page 17: ...hose to the required piping hole position Insert the piping drain hose and the connect ing cable into the piping hole Insert the connecting cable into the indoor unit Don t connect the cable to the indoor unit Make a small loop with the cable for easy connection later Indoor unit installation Hang the indoor unit from the hooks at the top of the instal lation plate Insert the spacer etc between th...

Page 18: ...s engage into their slots clicking sound Bundle the piping and drain hose together by wrapping them with cloth tape over the range within which they fit into the rear piping housing section Reroute the pipings and the drain hose across the back of the chassis Set the pipings and the drain hose to the back of the chassis with the tubing holder Hook the edge of tubing holder to tap on chassis and pu...

Page 19: ...rque wrench until the wrench clicks When tightening the flare nut with torque wrench ensure the direction for tightening follows the arrow on the wrench Bad case Following bending type from right to left could cause problem of pipe damage Connection of the pipes Outdoor mm inch kg m Ø6 35 1 4 1 8 Ø9 52 3 8 4 2 Ø12 7 1 2 5 5 Ø15 88 5 8 6 6 Ø19 05 3 4 6 6 Outside diameter Torque Outdoor unit Gas sid...

Page 20: ... Type B approved by HAR or SAA The power cord connected to the A unit should be complied with the following specifications Type B approved by HAR or SAA NORMAL CROSS SECTIONAL AREA 0 75mm2 5k 9K 12k 14k 18k 24k 28k 0 75 1 0 1 5 2 5 CableType B H07RN F H07RN F H07RN F H07RN F NORMAL CROSS SECTIONAL AREA Grade mm2 30k 32k 36k 38k 0 75 0 75 Cable Type B H07RN F H07RN F NORMAL CROSS SECTIONAL AREA Gra...

Page 21: ...of electrical fittings are liable to come loose from vibrations to which the unit is subjected during the course of transportation Check them and make sure that they are all tightly fastened If they are loose it could cause burn out of the wires 3 Specification of power source 4 Confirm that electrical capacity is sufficient 5 See to that the starting voltage is maintained at more than 90 percent ...

Page 22: ...nd connecting cable from down to up Secure the tapped piping along the exterior wall using sad dle or equivalent To check the drainage Pour a glass of water on the evaporator Ensure the water flows through the drain hose of the indoor unit without any leakage and goes out the drain exit In cases where the Outdoor unit is installed above the Indoor unit perform the following Tape the piping and con...

Page 23: ...ration Check that each tube both liquid and gas side tubes between the indoor and outdoor units have been properly connected and all wiring for the test run has been complet ed Remove the service valve caps from both the gas and the liquid side on the outdoor unit Note that both the liquid and the gas side service valves on the outdoor unit are kept closed at this stage Leak test Connect the manif...

Page 24: ...net on the gas side service port and fasten the flare nut securely with an adjustable wrench This process is very important to prevent leakage from the system Replace the valve caps at both gas and liquid side service valves and fasten them tight This completes air purging with a vacuum pump The air conditioner is now ready to test run 1 Remove the caps from the 2 way and 3 way valves 2 Remove the...

Page 25: ...at 4 times Evaluation of the performance Operate unit for 15 20 minutes then check the system refrigerant charge 1 Measure the pressure of the gas side service valve 2 Measure the temperature of the intake and discharge of air 3 Ensure the difference between the intake temperature and the discharge is more than 8 C 46 F Cooling or Heating 4 For reference the gas side pressure of optimum condition ...

Page 26: ... timer mode is completed or canceled Defrost Indicator OFF except when hot start during heating mode operation or while in defrost control Cooling Mode Operation When the intake air temperature reaches 0 5 C below the setting temp the compressor and the outdoor fan stop When it reaches 0 5 C above the setting temp they start to operate again Compressor ON Temp Setting Temp 0 5 C Compressor OFF Tem...

Page 27: ...fter 40 min heating mode operation at 4 min interval whether to carry out defrost control or not and the time of defrost control are determined according to the following conditions 1 While in heating mode operation the maximum of the indoor pipe temperature is measured and it is com pared with the present indoor pipe temperature to get the difference of the indoor pipe temperatures the maximum te...

Page 28: ... Cool mode operation the room temperature is controlled to the setting temperature 18 C When the sleep timer mode is input while in the Jet Cool mode operation the Jet Cool mode has the priority When the Jet Cool key is input the upper lower vanes are reset to those of the initial cooling mode and then operated in order that the air outflow could reach further Jet Cool Mode Operation H P Model Whi...

Page 29: ...gain after a power failure Auto Restarting Operation is the function to operate procedures automatically to the previous operating conditions Protection of the evaporator pipe from frosting If the indoor pipe temp is below 0 C in 7 min after the compressor operates without any pause while in cool ing cycle operation mode the compressor and the outdoor fan are turned off in order to protect the ind...

Page 30: ... Model Cooling Soft Dry Fan Heating Cooling Soft Dry Fan Hot start Deice Operation Indicator Deicer Indicator Operation Indicator Compressor on Indicator OUT DOOR 3sec 3sec 3sec once Error Code 1 Error Display LED Indoor body operation LED Error contents Indoor room temperature thermistor open short Indoor pipe temperature thermistor open short Indoor Thermistor assembly check SVC check point ...

Page 31: ...d stopping operation 8 TIME SETTING BUTTONS Used to adjust the time 9 TIMER SET CANCEL BUTTON Used to set the timer when the desired time is obtained and to cancel the Timer operation 10 SLEEP MODE AUTO BUTTON Used to set Sleep Mode Auto operation 11 AIR CIRCULATION BUTTON Used to circulate the room air without cooling or heating 12 ROOM TEMPERATURE CHECKING BUTTON Used to check the room temperatu...

Page 32: ...e sure the power switch is set to OFF To remove the Grille from the Chassis Set the up and down air discharge louver to open position horizontally by finger pressure Remove the securing screws To remove the Grille pull the lower left and right side of the grille toward you slightly tilted and lift it straight upward 1 Before removing the control box be sure to take out the wire screwed at the othe...

Page 33: ...move securing screws Pull the control box out from the chassis carefully 3 To remove the Discharge Grille Unhook the discharge grille and pull the discharge grille out from the chassis carefully 4 To remove the Evaporator Remove 4 screws securing the evaporator at the left 2EA in the Eva Holder at the right 2EA Screw When repair do not damage the Caution label ...

Page 34: ...b is clear of the slot 5 To remove the Motor Cover Remove 2 securing screw Pull the motor cover out from the chassis carefully 6 To remove the Cross Flow Fan Loosen the screw securing the cross flow fan to the fan motor do not remove Lift up the right side of the cross flow fan and the fan motor separate the fan motor from the cross flow fan Remove the left end of the cross flow fan from the self ...

Page 35: ... 35 Copyright 2007 LG Electronics Inc All right reserved Only for training and service purposes LGE Internal Use Only Schematic Diagram Schematic Diagram Electric Control Device Heating Cooling Models ...

Page 36: ... Copyright 2007 LG Electronics Inc All right reserved Only for training and service purposes LGE Internal Use Only Outdoor Unit Wiring Diagram Schematic Diagram AS H246D SERIES Heat Pump Model Indoor Unit ...

Page 37: ...Schematic Diagram Components Location MAIN P W B ASSEMBLY TOP VIEW BOTTOM VIEW 37 Copyright 2007 LG Electronics Inc All right reserved Only for training and service purposes LGE Internal Use Only ...

Page 38: ... 38 Copyright 2007 LG Electronics Inc All right reserved Only for training and service purposes LGE Internal Use Only Schematic Diagram DISPLAY ASSEMBLY 6871A20681 ...

Page 39: ... OUTDOOR UNIT HEAT EXCHANGE EVAPORATOR HEAT EXCHANGE EVAPORATOR HEAT EXCHANGE CONDENSER HEAT EXCHANGE CONDENSER COMPRESSOR COMPRESSOR ACCUMU LATOR GAS SIDE GAS SIDE 3 WAY VALVE LIQUID SIDE LIQUID SIDE 3 WAY VALVE CAPILLARY TUBE CAPILLARY TUBE CHECK VALVE Heating Model only COOLING HEATING REVERSING VALVE Heating Model Only 1 Cooling Only Models Refrigeration Cycle Diagram 2 Cooling Heating Models ...

Page 40: ...with cap Closed Open Open clockwise counter clockwise connected manifold gauge Open Open Open with charging cylinder Open Open Open with charging cylinder Open Open Open Open Works Shipping Air purging Installation Operation Pumping down Transfering Evacuation Servicing Gas charging Servicing Pressure check Servicing Gas releasing Servicing 1 2 3 4 5 6 Valve cap Open position Closed position Pin S...

Page 41: ...he charge hose 5 Set the 2 way valve to the closed position 6 Operate the air conditioner at the cooling cycle and stop it when the gauge indicates 1kg cm2 g 7 Immediately set the 3 way valve to the closed position Do this quickly so that the gauge ends up indi cating 3 to 5kg cm2 g 8 Disconnect the charge set and mount the 2 way and 3 way valve s stem nuts and the ser vice port nut Use torque wre...

Page 42: ...e service port 3 Open the valve Lo side on the charge set and discharge the refrigerant until the gauge indi cates 0 kg cm2 G If there is no air in the refrigerant cycle the pressure when the air conditioner is not running is higher than 1 kg cm2 G discharge the refrig erant until the gauge indicates 0 5 to 1 kg cm2 G if this is the case it will not be neces sary to apply a evacuatin Discharge the...

Page 43: ... toward 76 cmHg vacuum of 4 mmHg or less 3 Close the valve Lo side on the charge set turn off the vacuum pump and confirm that the gauge needle does not move approxima tely 5 minutes after turning off the vacuum pump 4 Disconnect the charge hose from the vacuum pump Vacuum pump oil If the vacuum pump oil becomes dirty or depleted replenish as needed Lo Open Open Vacuum pump 2 Way valve Outdoor uni...

Page 44: ...be charged with a little at a time approximately 150g each time while operating the air conditioner in the cooling cycle however one time is not suffi cient wait approximately 1 minute and then repeat the procedure pumping down pin 4 Immediately disconnect the charge hose from the 3 way valve s service port Stopping partway will allow the gas to be dis charged If the system has been charged with l...

Page 45: ... operating the unit for 10 minutes The method of using graph Find outdoor temperature Find indoor temperature onto the curve of outdoor temperature Read suction pressure at the axis of ordinates The method of using equation Calculate suction pressure after putting indoor and outdoor temperature into the equation 13 At operating the Unit for 10 minutes Suction Pressure Kg cm 2 g Outdoor Temp C Indo...

Page 46: ...ween intake and discharge air depends on room air humidity When the room air humidity is relativery higher temperature difference is smaller When the room air humidity is relatively lower temperature difference is larger 2 Check temperature and pressure of refrigeration cycle 1 The suction pressure is usually 8 5 9 5 kg cm2 G Cooling at normal condition 2 The temperature can be measured by attachi...

Page 47: ...necting cable Check PWB Assembly Fuse Pattern damage Varistor ZNR01J Check the connection housing for contacting Connector related to CN NI RY COMP NO 3 Connector related to CN MOTOR Connector contacting of Outdoor Fan Compressor Display PCB Assembly Check Check each load Indoor Outdoor Fan Motor Compressor Stepping Motor and contacting condition of related connector Main PCB Board Operation Check...

Page 48: ... When the mark is displayed in LCD screen replace battery Check the contact of CN DISP1 connector When the compressor stopped Indoor Fan is driven by a low speed At this point the wind speed is not controlled by the remote controller When operated in the Sleeping Mode the wind speed is set to the low speed by force Check Display PCB Assembly Voltage between CN DISP1 DC 5V Check the connecting circ...

Page 49: ...ature and connector are in bad connection or are not engaged Compressor Outdoor Fan is stopped Check the related circuit of RY FAN Check the indoor temperature sensor is disconnected or not About 10kΩ at 25 C Turn off Main Power Check the electrical wiring diagram of outdoor side Check the abnormal condition for the component of Compressor Outdoor Fan Motor Check the open or short of conmecting wi...

Page 50: ...otor Check the Fuse AC250V T2A Turn ON Main Power Check the related circuit of indoor Fan Motor The pin NO 58 of Micom and the part for driving TRIAC the input and output signal of IC01M PIN NO 1 16 Check the pattern Check the TRIAC TRIAC Open Indoor Fan Motor never operate TRIAC short Indoor Fan Motor always operates in case of ON or OFF When indoor Fan does not operate The voltage of PIN NO 1 or...

Page 51: ...ndition of CN U D Connector Check the soldering condition on PWB of CN U D Connector If there are no problems after above checks Confirm the assembly conditions that are catching and interfering parts in the rotation radial of the Vertical Louver When Vertical Louver does not operate Check the operating circuit of the Vertical Louver Confirm that there is DC 12V between pin RED of CN U D and GND C...

Page 52: ...circuit of RY 4WAY Check the indoor room temperature is disconnected or not about 10KΩ at 25 C Check the indoor pipe temperature is disconnected or not about 5KΩ at 25 C Turn ON Main Power Check the DC voltage on the PWB ASSEMBLY The details of check are as followings Check point Between Micom NO 59 and GND Between IC01M NO 15 and GND Comp ON DC 5V Below DC 1V Comp OFF DC 0V About DC 12V Check poi...

Page 53: ...ice purposes LGE Internal Use Only Troubleshooting Guide Turn off Main Power Check the electrical wiring diagram of outdoor side Check the abnormal condition for the component of Compressor Outdoor Fan Motor 4 way Check the open or short of connecting wires between indoor and outdoor ...

Page 54: ...nal Use Only Exploded View Exploded View 342800 359011 131410 733010 249951 135311 147581A 147581B 135516 268711A 146811B 346810 352116 267110 135314 135316 146811A 352150 352115 354210 159830 Part for Plasma Model Part for Plasma Model 152302 135511 149304 145200C 145200B 145200A 135500 W0CZZ Indoor Unit ...

Page 55: ...service purposes LGE Internal Use Only Exploded View 447910 550140 552202 561410 552116 554160 649950 552203 2 552203 1 435512 554031 137213 2 435300 137213 1 559010 435301 403410 546810 349600 437210 435511 552113 668713 W0CZZ 2 W0CZZ 1 W0CZZ 2 Outdoor Unit Models ASUH246D Series ...

Page 56: ...P NO 3828A20926G January 2008 ...

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