v
5050-001
Test Print 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-28
Test Print 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-29
Repair Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Precautions for Disassembly and Cleaning . . . . . . . . . . . . . . . . . 4-1
Handling the Printed Circuit Boards with MOS ICs . . . . . . . . . . . 4-1
Precautions for Handling the Drum Cartridge . . . . . . . . . . . . . . . 4-2
Parts not to be touched . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Adjustment Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Transfer Belt Tracking Adjustment. . . . . . . . . . . . . . . . . . . . . . . . 4-3
Thermistor Rank Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
LED Head Light Quantity Adjustment . . . . . . . . . . . . . . . . . . . . . 4-5
Top Margin for Color Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Top Margin for Black and White Mode . . . . . . . . . . . . . . . . . . . . . 4-6
Overhead Projection Sheet Detection Sensor Adjustment . . . . . 4-6
Printhead Adjustments (X, Y, and Theta). . . . . . . . . . . . . . . . . . . 4-6
Removal Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
LED Head Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Transfer Belt Unit Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
Paper Remaining Sensor Removal . . . . . . . . . . . . . . . . . . . . . . 4-12
Belt Unit Drive Frame, BUD Motor, BUD Sensor Removal . . . . 4-12
Engine Board (PG14 ENG BB) Removal . . . . . . . . . . . . . . . . . . 4-14
Cover Removals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15
Head Controller Board (P614 HDCONT) Removal . . . . . . . . . . 4-21
Operator Panel Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22
MPF Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-23
Paper Feed Roller Removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-24
MPF Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-25
F Pad Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-26
Registration Sensor Removal . . . . . . . . . . . . . . . . . . . . . . . . . . 4-26
MPF Paper Empty Sensor Removal . . . . . . . . . . . . . . . . . . . . . 4-27
Humidity Sensor Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-27
Printer Controller (614 PRCONT) Removal . . . . . . . . . . . . . . . . 4-28
HVU1(U) Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-29
Drive 2 (U) and Face Up/Face Down (FUD) Solenoid Removal 4-29
Fuser Removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-30
Fuser Thermostat, Fuse, and Thermistor Removals . . . . . . . . . 4-34
Fuser Press Roller Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-37
Fuser Pawl Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-39
Fuser Heater Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-42
Fuser Heat Roller and Gear H, Gear 30 Removal . . . . . . . . . . . 4-44
Heater Drive Board, 230 V Only. . . . . . . . . . . . . . . . . . . . . . . . . 4-45
HVU 2 Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-46
Summary of Contents for Optra Color 1200
Page 18: ...General Information 1 7 5050 001...
Page 20: ...General Information 1 9 5050 001...
Page 26: ...General Information 1 15 5050 001...
Page 33: ...General Information 1 22 5050 001...
Page 35: ...General Information 1 24 5050 001...
Page 36: ...General Information 1 25 5050 001 Paper Path for Mono Pages Paper Path for Color Pages...
Page 113: ...3 28 5050 001 Print Quality Test Page...
Page 114: ...Diagnostic Aids 3 29 5050 001 Print Quality Test Page...
Page 129: ...Repair Information 4 15 5050 001 Cover Removals...
Page 149: ...Repair Information 4 35 5050 001 4 Remove the temperature fuse silver screw with washer...
Page 152: ...4 38 Service Manual 5050 001 5 Open the guide retainer 6 Remove the press roller...
Page 163: ...Repair Information 4 49 5050 001 6 Remove the drum gear sensor 2 black screws...
Page 183: ...Connector Locations 5 1 5050 001 5 Connector Locations Paper Handling...
Page 185: ...Connector Locations 5 3 5050 001...
Page 187: ...Connector Locations 5 5 5050 001 Electrical Components...
Page 188: ...Connector Locations 5 6 5050 001 Sensors...
Page 189: ...Connector Locations 5 7 5050 001 Power Supply Board 614 MPS E...
Page 190: ...Connector Locations 5 8 5050 001 High Voltage Unit 1 Board 614 HVU1...
Page 191: ...Connector Locations 5 9 5050 001 High Voltage Unit 2 Board P614 HVU2...
Page 192: ...Connector Locations 5 10 5050 001 Optional Paper Feed Controller Board P614 2 3 DRIV...
Page 193: ...Connector Locations 5 11 5050 001 Printhead Controller Board P614 HD CONT...
Page 194: ...Connector Locations 5 12 5050 001 Printer Controller Board P614 PRCONT...
Page 195: ...Connector Locations 5 13 5050 001 Size Sensor Board P611 PSZ...
Page 196: ...5 14 Service Manual 5050 001 RIP Controller Card...
Page 200: ...Parts Catalog 7 2 5050 001 Assembly 1 Covers...
Page 202: ...Parts Catalog 7 4 5050 001 Assembly 1 cont Covers...
Page 204: ...Parts Catalog 7 6 5050 001 Assembly 2 Paper Exit...
Page 206: ...Parts Catalog 7 8 5050 001 Assembly 3 Upper Unit...
Page 208: ...Parts Catalog 7 10 5050 001 Assembly 4 Base 1...
Page 210: ...Parts Catalog 7 12 5050 001 Assembly 5 Base 2...
Page 212: ...Parts Catalog 7 14 5050 001 Assembly 5 cont Base 2...
Page 214: ...Parts Catalog 7 16 5050 001 Assembly 5 cont...
Page 216: ...Parts Catalog 7 18 5050 001 Assembly 6 Feeder...
Page 218: ...Parts Catalog 7 20 5050 001 Assembly 6 cont Feeder...
Page 220: ...Parts Catalog 7 22 5050 001 Assembly 7 Electrical...
Page 222: ...Parts Catalog 7 24 5050 001 Assembly 7 cont Electrical...
Page 224: ...Parts Catalog 7 26 5050 001 Assembly 8 I F Controller...
Page 226: ...Parts Catalog 7 28 5050 001 Assembly 9 Fuser...
Page 228: ...Parts Catalog 7 30 5050 001 Assembly 9 cont Fuser...
Page 230: ...Parts Catalog 7 32 5050 001 Assembly 10 Cassette...
Page 232: ...Parts Catalog 7 34 5050 001 Assembly 11 Optional Feeder Base...
Page 234: ...Parts Catalog 7 36 5050 001 Assembly 11 cont Optional Feeder Base...
Page 236: ...Parts Catalog 7 38 5050 001 Assembly 12 Optional Feeder Paper Feed...
Page 238: ...Parts Catalog 7 40 5050 001 Assembly 13 Optional Features...
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