LEVC VN5 2021, Conversion Manual

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Table of contents
S023074 PA1
2020-05-12
1
1 General Information 3
1.1 About This Publication ......................................................................................................................
3
1.2 About This Manual ............................................................................................................................. 3
1.3 Commercial and Legal Aspects ........................................................................................................ 4
1.4 Contact Information ........................................................................................................................... 7
1.5 Conversion Homologation................................................................................................................. 7
1.6 Electromagnetic Compatibility (EMC) .............................................................................................. 8
1.7 Vehicle Duty Guidelines..................................................................................................................... 8
1.8 Dismantling and De-Pollution ........................................................................................................... 9
1.9 Jacking ................................................................................................................................................ 9
1.10 Lifting................................................................................................................................................. 10
1.11 Noise Vibration and Harshness (NVH)............................................................................................ 10
1.12 Vehicle Transportation Aids and Vehicle Storage......................................................................... 11
1.13 Load Space Dimensions.................................................................................................................. 13
1.14 Load Distribution.............................................................................................................................. 14
2 Body and Paint 19
2.1 Body ....................................................................................................................................................
19
2.2 Drill Zones........................................................................................................................................... 20
2.3 Racking Systems................................................................................................................................ 26
2.4 Load space.......................................................................................................................................... 27
2.5 Load Space Panels............................................................................................................................. 28
2.6 Body Closures .................................................................................................................................... 29
2.7 Interior Trim ........................................................................................................................................ 31
2.8 Seats.................................................................................................................................................... 32
2.9 Glass, Frames and Mechanisms....................................................................................................... 33
2.10 Supplementary Restraint System (SRS) ........................................................................................ 33
2.11 Seat belt Systems............................................................................................................................. 37
2.12 Roof ................................................................................................................................................... 38
2.13 Corrosion Prevention....................................................................................................................... 39
2.14 Frame and Body Mounting .............................................................................................................. 39
3 Electrical 41
3.1 High Voltage System..........................................................................................................................
41
3.2 Wiring Installation ..............................................................................................................................
42
3.3 Communications Network .................................................................................................................
46
3.4 Charging System................................................................................................................................
50
3.5 12V Battery and Cables .....................................................................................................................
52
3.6 Climate Control System.....................................................................................................................
53
3.7 Instrument Panel, Displays and Operator Controls ........................................................................
53
3.8 Horn .....................................................................................................................................................
54
3.9 Electronic Engine Controls ...............................................................................................................
54