Leuze electronic BPS 301i Original Operating Instructions Download Page 3

Page: 3 / 93

Leuze electronic

BPS 301i

About this document . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Used symbols and signal words . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.1

Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.2

Foreseeable misuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.3

Competent persons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

2.4

Exemption of liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

2.5

Laser warning notices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Device description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

3.1

Device overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

3.1.1 General information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

3.1.2 Performance characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

3.1.3 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

3.1.4 Device model with heating. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.2

Connection technology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

3.2.1 MS 301 connection hood with M12 connectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

3.2.2 MK 301 connection hood with spring-cage terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

3.2.3 Connection hood KB 301 with cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.3

Display elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

3.3.1 LED indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

3.3.2 Display indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.4

Bar code tape . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

3.4.1 General information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

3.4.2 Control bar codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

3.4.3 Marker labels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

3.4.4 Twin tapes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

4.1

Position measurement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

4.2

Speed measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

4.3

Timing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

4.4

Leuze webConfig tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

4.5

Evaluation of the reading quality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

4.6

Distance measurement to the bar code tape. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

5.1

High-bay storage device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

5.2

Telpher line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

5.3

Gantry cranes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Mounting and installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

6.1

Mounting bar code tape. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

6.1.1 Installation and application remarks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

6.1.2 Cutting bar code tapes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

6.1.3 Mounting the BCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
6.2

Bar code Positioning System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

6.2.1 Mounting instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

6.2.2 Orientation of the BPS to the bar code tape . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

6.2.3 Mounting with the BTU 0300M-W mounting device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

6.2.4 Mounting with the BT 300 W mounting bracket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

6.2.5 Mounting with BT 56 mounting device. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

6.2.6 Mounting with BT 300-1 mounting device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Summary of Contents for BPS 301i

Page 1: ...BPS 301i Bar Code Positioning System O r i g i n a l o p e r a t i n g i n s t r u c t i o n s EN 2016 12 50127590 We reserve the right to make technical changes ...

Page 2: ...Leuze electronic BPS 301i 2 2016 Leuze electronic GmbH Co KG In der Braike 1 D 73277 Owen Germany Phone 49 7021 573 0 Fax 49 7021 573 199 http www leuze com info leuze de ...

Page 3: ... 3 4 1 General information 19 3 4 2 Control bar codes 21 3 4 3 Marker labels 24 3 4 4 Twin tapes 25 4 Functions 26 4 1 Position measurement 26 4 2 Speed measurement 26 4 3 Timing 27 4 4 Leuze webConfig tool 27 4 5 Evaluation of the reading quality 27 4 6 Distance measurement to the bar code tape 27 5 Applications 29 5 1 High bay storage device 30 5 2 Telpher line 31 5 3 Gantry cranes 32 6 Mounting...

Page 4: ...alue 52 8 5 Configuring speed monitoring with switching output 53 8 6 Setting tape selection via the webConfig tool 53 8 7 Communication protocol RS binary protocol 53 8 8 Key factory settings of the BPS 55 9 Leuze electronic webConfig tool Extended configuration 57 9 1 Installing software 57 9 1 1 System requirements 57 9 1 2 Install USB driver 57 9 2 Start webConfig tool 58 9 3 Short description...

Page 5: ...awings Accessories 80 13 5 Dimensioned drawing bar code tape 84 14 Ordering information and accessories 85 14 1 BPS 301i type overview 85 14 2 Connection hoods 85 14 3 Accessory terminating resistor 85 14 4 Cables accessories 85 14 5 Other accessories 86 14 6 Bar code tapes 87 15 EC Declaration of Conformity 90 16 Appendix 91 16 1 Revision History 91 16 1 1Firmware 91 16 2 Bar code sample 91 16 2 ...

Page 6: ...urther information Symbol for action steps Text passages with this symbol instruct you to perform actions BCB Bar code tape general or specific BCB type with 40 mm grid BCB8 Bar code tape BCB type with 30 mm grid BPS Bar code Positioning System CFR Code of Federal Regulations DAP Device Access Point DCP Discovery and Configuration Protocol EMC Electromagnetic compatibility EN European standard FE ...

Page 7: ...erconnection model PELV Protective Extra Low Voltage RT Real Time SNMP Simple Network Management Protocol PLC Programmable Logic Control TCP Transmission Control Protocol UDP User Datagram Protocol USB Universal Serial Bus UL Underwriters Laboratories UV Ultraviolet XML Extensible Markup Language ...

Page 8: ...poses as own safety component in accordance with the machinery directive CAUTION Observe intended use Only operate the device in accordance with its intended use The protection of personnel and the device cannot be guaranteed if the device is operated in a manner not complying with its intended use Leuze electronic GmbH Co KG is not liable for damages caused by improper use Read the operating inst...

Page 9: ...seeable misuse is not taken into account Mounting and electrical connection are not properly performed Changes e g constructional are made to the device 2 5 Laser warning notices ATTENTION LASER RADIATION LASERCLASS2 Never look directly into the beam The device satisfies the requirements of IEC 60825 1 2007 EN 60825 1 2007 safety regulations for a product of laser class 2 as well as the U S 21 CFR...

Page 10: ...guages see figure 2 2 Affix the laser information sheet to the device in the language appropriate for the place of use When using the device in the U S A use the stick on label with the Complies with 21 CFR 1040 10 notice Affix the laser information and warning signs near the device if no signs are attached to the device e g because the device is too small or if the attached laser information and ...

Page 11: ...n Wavelength RAYONNEMENT LASER NE PAS REGARDER DANS LE FAISCEAU APPAREIL À LASER DE CLASSE 2 EN 60825 1 2007 Puissance max crête Durée d impulsion Longueur d onde RADIACIÓN LÁSER NO MIRAR FIJAMENTE AL HAZ PRODUCTO LÁSER DE CLASE 2 EN 60825 1 2007 Potencia máx peak Duración del impulso Longitud de onda RADIAÇÃO LASER NÃO OLHAR FIXAMENTE O FEIXE EQUIPAMENTO LASER CLASSE 2 EN 60825 1 2007 Potência má...

Page 12: ... are then output to the controller via the host interface The BPS consists of device housing and interface connection hood for the connection to the control The BPS can optionally be delivered with display and optics heating The following connection hoods are available for the connection of the RS 485 interface MS 301 connection hood with M12 connectors MK 301 connection hood with spring cage term...

Page 13: ... Device model with heating The bar code positioning system is optionally available as a model with integrated heating In this case heating is permanently installed ex works The heating consists of two parts Front cover heater Housing heater Features of the integrated heating Extends the application range of the BPS to 35 C Supply voltage 18 30 VDC BPS enabling through an internal temperature switc...

Page 14: ...301 connection hood with M12 connectors The MS 301 connection hood features three M12 connector plugs and a Mini B type USB socket as a service interface for configuration and diagnostics of the BPS 1 PWR SW IN OUT M12 plug A coded 2 SERVICE Mini B USB socket behind protective cap 3 HOST BUS IN M12 plug B coded RS 485 4 BUS OUT M12 socket B coded RS 485 Figure 3 2 MS 301 connection hood connection...

Page 15: ...hood KB 301 with cable With connection hood KB 301 it is possible to directly connect the BPS A Mini B type USB socket is used for service purposes and for configuration and diagnostic of the BPS The length of the connection cable is 3 m Contained in the MK 301 are the address switches for setting the bus address and the integrated parameter memory for easily exchanging the BPS Both the settings a...

Page 16: ...ally with display two control buttons and LEDs or with only two LEDs as indi cators on the device housing 3 3 1 LED indicators The device housing features the following multicolor LED indicators as primary display element PWR BUS 1 PWR LED 2 LED BUS 3 Display 4 Control buttons Figure 3 6 Indicators on the device housing To connect the system plugs JST at the end of the cable must be removed 1 2 1 ...

Page 17: ...nction as an English term The lower display line shows the data of the selected function 1 Display 2 Control buttons Figure 3 7 Display on the device housing LED Color state Description LED 1 PWR Off Device is switched off No supply voltage Green flashing Device is being initialized Supply voltage connected Initialization running No measurement value output Green continuous light Device in operati...

Page 18: ... control buttons Enter activate or deactivate the display shift function Down scroll through functions downwards Example Representation of the I O status on the display 1 Press button Display flashes 2 Press button Display changes from position value Position Value to reading quality Quality 3 Press button Display changes from reading quality Quality to device status BPS Info 4 Press button Displa...

Page 19: ... ordered from Leuze electronic see chapter 14 6 Bar code tapes NOTICE Value range for BCB with special requirements When ordering bar code tapes with special requirements make certain that the value range contains only values that are divisible by three BCB8 with 30 mm grid or four BCB with 40 mm grid It may otherwise not be possible to purchase and use repair tapes NOTICE Only one BCB type per sy...

Page 20: ...The standard height of 47 mm can be adapted Other BCB heights 25 mm and 30 mm and special heights on request With a standard bar code tape and a repair tape with 40 mm grid the printed numerical values are divisible by four without a remainder With a standard bar code tape and repair tape with 30 mm grid the printed numerical values are divisible by three without a remainder For bar code tapes wit...

Page 21: ...le of the MVS label the BPS does not detect the new BCB section in the scanning beam the position value of the first BCB section is still output after the middle of the MVS label for half of the label width The MV0 label is a control bar code for the deactivation of the position output If the BPS detects the middle of the MV0 label no position values are output after the middle of the MV0 label Ar...

Page 22: ...e and must have the correct grid dimension see figure 3 12 30 mm with BCB8 bar code tapes 40 mm with BCB bar code tapes NOTICE Distance between two control bar codes Make certain that there is only one control bar code or marker label in the scanning beam at a time The minimum distance between two control bar codes is determined by the distance between the BPS and bar code tape and the resulting l...

Page 23: ... to the second BCB provided the next position label is in the BPS s scanning beam see figure 3 13 The output position value is thereby always uniquely assigned to one BCB NOTICE Gaps in bar code tape Avoid polished and high gloss surfaces Keep the gaps between the two bar code tapes and the control bar code as small as possible NOTICE 1 m minimum distance of the bar code values for measurement val...

Page 24: ...of the marker labels Code type Code128 with character set B is used for the marker labels Arrangement when using the marker label with positioning The marker label must be attached to the bar code tape aligned with the grid of the actual coding A posi tion code should be visible before and after the marker label If the BPS does not detect the new BCB section upon reaching the changeover position t...

Page 25: ... length tolerance As a result differences in length and code position are minimal By having the same code position on both tapes improved synchronization can be achieved during positioning compared to bar code tapes that are manufactured separately 1 Twin bar code tape 1 2 Twin bar code tape 2 Figure 3 15 Twin tape with double numbering 000040 000044 000048 0000052 000056 1 NOTICE A twin tape alwa...

Page 26: ...s of the respective position values The most important individual parameters for the speed measurement are Parameter Description Range Values Position resolution The parameter specifies the resolution of the position value It acts only on the host interface The resolution has no effect on the set parameter values such as offset or preset 0 001 mm 0 01 mm 0 1 mm 1 mm 10 mm or free resolution Unit T...

Page 27: ...ange Values Speed resolution The parameter defines the resolution of the speed value It affects only the fieldbus output 1 mm s 10 mm s 100 mm s 1000 mm s or free resolution Averaging The parameter specifies the averaging time of the calcu lated speed values in steps Steps 2 ms 4 ms 8 ms 16 ms 32 ms 64 ms 128 ms Parameter Description Range Values Integration depth The integration depth affects the...

Page 28: ...Leuze electronic BPS 301i 28 The distance measurement value is output via The ALIGNMENT function Quality menu in the webConfig tool see chapter 9 3 3 this function is only available in the Service operating mode ...

Page 29: ...th the systems flexible depth of field it is also possible to bridge over mechanical deviations Due to the large reading distance combined with the great depth of field a large opening angle and a very compact construction the device is ideally suited for the conveyor and storage technology market The BPS devices are capable of simultaneously measuring position and speed and are thus also suitable...

Page 30: ...301i 30 5 1 High bay storage device Figure 5 1 High bay storage device Simultaneous position and speed measurement for regulation tasks Precise positioning with a reproducibility of 0 15 mm Control at high traverse rates of up to 10 m s ...

Page 31: ...i 31 5 2 Telpher line Figure 5 2 Telpher line The working range from 50 170 mm allows for flexible mounting positions and reliable position detec tion at varying distances Control codes for changing to different position values at switches ...

Page 32: ... 5 3 Gantry cranes Figure 5 3 Gantry cranes Positioning from 0 to 10 000 meters Scratch and smudge proof UV resistant bar code tapes Synchronous positioning with twin tapes on both rails Mounting device for fast precise mounting with one screw ...

Page 33: ...eflections of the support on which the BCB is affixed occur in the vicinity of the BPS scanning beam Affix the BCB over expansion joints up to a width of several millimeters The BCB must not be interrupted at this location Cover protruding screw heads with the BCB Ensure that the BCB is affixed without tension The BCB is a plastic tape that can be stretched by strong mechanical tension Excessive m...

Page 34: ...e range 1 m Figure 6 2 Cut bar code tape If there is a gap without tape after the preceding BCB it must be at least 300 mm wide before the subse quent BCB is affixed see figure 6 3 The first bar code value of the subsequent BCB must differ by at least 20 200 mm from the last bar code value of the preceding BCB NOTICE Avoid cutting BCB If possible avoid cutting bar code tapes Optimum position value...

Page 35: ...e matt bright surfaces behind the gaps in the BCB Polished reflective and high gloss surfaces in the scanning beam may impair the measurement qual ity of the BPS 000040 000044 000064 000068 2 2 1 3 4 NOTICE When mounting do not pull on the BCB The BCB is a plastic tape that can be stretched by strong mechanical tension The stretching results in lengthening of the tape and distortion of the positio...

Page 36: ... Limited absolute measurement accuracy and reproducibility BCB mounting in curves decreases the absolute measurement accuracy of the BPS since the dis tance between two bar codes is no longer exactly 40 mm or 30 mm NOTICE Limited absolute measurement accuracy and reproducibility BCB mounting in curves decreases the absolute measurement accuracy of the BPS since the dis tance between two bar codes ...

Page 37: ...sed for positioning e g for crane systems or eleva tors the use of twin tapes is recommended see chapter 3 4 4 Twin tapes upside down in order to have the same values at the same position see figure 6 6 1 Twin bar code tape 1 2 Twin bar code tape 2 Figure 6 6 Mounting twin tapes NOTICE No glossy gaps in the bar code tape Ensure that there are matt bright surfaces behind the fanning in the BCB curv...

Page 38: ...g on a rod Mounting using a mounting device on the M4 mounting threads on the rear of the device BT 300 W Mounting on a mounting bracket BT 300 1 Mounting on a rod Mounting using four M4 mounting threads on the rear of the device NOTICE A twin tape always consists of two bar code tapes When ordering twin tapes two bar code tapes are always included with an order Ensure that the BCB is affixed with...

Page 39: ...e BPS so that it is protected from airflow e g in a protective housing Mounting the BPS in a protective housing When installing the BPS in a protective housing ensure that the scanning beam can exit the protective housing without obstruction Make certain that the scanning range determined from the scanning curve is adhered to at all locations where a position determination is to be made Ensure tha...

Page 40: ... 3 Scanning beam Figure 6 9 Beam exit 6 2 3 Mounting with the BTU 0300M W mounting device Mounting the BPS with a BTU 0300M W mounting device is intended for wall mounting For ordering infor mation see chapter 14 for dimensioned drawing see figure 13 9 000040 000044 000048 000052 000056 000060 000064 000068 1 3 2 2 50 ...

Page 41: ...ing For ordering infor mation see chapter 14 for dimensioned drawing see figure 13 10 Mount the BT 0300 W mounting bracket on the system side with M6 fastening screws included in deliv ery contents Mount the BPS on the mounting bracket with M4 fastening screws included in delivery contents Maximum tightening torque of the M4 fastening screws 2 Nm 6 2 5 Mounting with BT 56 mounting device Mounting ...

Page 42: ... 1 mounting device with the clamp profile on the rod system side Mount the BPS on the mounting bracket of the BT 300 1 with M4 fastening screws included in delivery contents Maximum tightening torque of the M4 fastening screws 2 Nm 6 2 7 Mounting with M4 fastening screws all dimensions in mm Figure 6 11 Dimensioned drawing of rear of BPS Mount the BPS on the system with M4 fastening screws not inc...

Page 43: ...on Ensure that the functional earth FE is connected correctly Fault free operation is only guaranteed if the functional earth is connected properly If faults cannot be rectified take the device out of operation Protect the device from accidentally being started NOTICE UL applications For UL applications use is only permitted in Class 2 circuits in accordance with the NEC National Electric Code NOT...

Page 44: ...on cable NOTICE Shielding connection and functional earth connection The shielding connection is done via the M12 connector housing Ensure that the functional earth FE is connected correctly Unimpaired operation is only guaranteed when the functional earth is connected properly All electrical disturbances EMC couplings are dis charged via the functional earth connection NOTICE Bus interruption and...

Page 45: ...rminal block for connecting to PWR SW IN OUT Figure 7 1 PWR SW IN OUT connection Table 7 1 PWR SW IN OUT pin assignment Connection cables see table 14 4 3 2 1 4 5 2 3 1 4 5 FE Pin terminal Designation Assignment 1 VIN 18 30 VDC supply voltage 2 SWIO1 Sw input output 1 configurable 3 GNDIN Negative supply voltage 0 VDC 4 SWIO2 Sw input output 2 configurable 5 FE Functional earth Thread M12 plug Cab...

Page 46: ...onent 7 5 2 RS 485 HOST BUS IN 5 pin M12 plug B coded or terminal block for connecting to an RS 485 interface Figure 7 2 RS 485 connection The function as input or output is set via the webConfig configuration tool CONFIGURATION DEVICE Switching inputs outputs see chapter 9 3 2 NOTICE Maximum input current The input current of the respective switching input is maximum 8 mA NOTICE Maximum loading o...

Page 47: ...E Functional earth Shield Thread M12 plug Cable gland Functional earth Housing Connection cable shield The shield of the connection cable is on the thread of the M12 plug or on the screw fitting of the cable bushing The thread or the screw fitting is part of the metallic housing The housing is at the potential of the functional earth via pin 5 NOTICE Use ready made connection cables If possible us...

Page 48: ...sure adequate shielding The entire interconnection cable must be shielded and earthed The RS 485 signal lines must be stranded in pairs NOTICE BUS OUT termination necessary at the last BPS bus participant If the termination is activated the downstream bus cable is disconnected Terminate the last physical RS 485 participant on the MS 301 connection hood with a terminating resistor on the BUS OUT so...

Page 49: ...eserved Pin Designation Assignment NOTICE Connection to PC with standard USB cable The service USB interface of the BPS is connected to the USB interface on the PC with a standard USB cable plug combination Mini B type Type A 1 2 5 4 3 Pin Designation Assignment 1 VB Sense input 2 D Data 3 D Data 4 ID Not connected 5 GND Ground NOTICE Use ready made connection cables If possible use the ready made...

Page 50: ...B specifications BPS host RS 485 1200 m Shielding absolutely nec essary RS 485 conductors stranded in pairs Network from the first BPS to the last network participant RS 485 1200 m Shielding absolutely nec essary RS 485 conductors stranded in pairs Switching input 10 m Not necessary Switching output 10 m Not necessary BPS power supply unit 30 m Not necessary ...

Page 51: ...ration of the interface Set the parameters for the RS 485 interface via the webConfig tool CONFIGURATION COMMUNICATION see chapter 9 3 2 CONFIGURATION function 8 2 Setting the bus address The bus address is set on the MS 301 or MK 301 connection hood with the rotary switch The RS 485 bus address must be individually set for each BPS 301i on the connection hood On delivery the bus address is set to...

Page 52: ...witch S2 address Figure 8 2 MS 301 connection hood setting of the RS 485 address 8 3 Configuring the switching inputs outputs Set the configuration of the switching inputs outputs via the webConfig tool CONFIGURATION DEVICE see chapter 9 3 2 CONFIGURATION function 8 4 Configuring the resolution for the position value Set the parameters for the resolution during position measurement via the webConf...

Page 53: ... for transmitting the measured positions or the speed is controlled via a request telegram that is three bytes long The BPS processes the three bytes of the request telegram checks the XOR link and executes the func tion specified in the command byte Table 8 1 Structure of the request telegram Byte 0 Reserve control byte Bit 7 and bit 6 must be set to logical 1 Address bits ADR Up to 16 BPS can be...

Page 54: ...length For commands 0xFA to 0xFC the response only contains three bytes of user data i e byte 2 is always transferred with 0x00 and the user data is located in byte 3 to byte 5 Table 8 4 Response of the BPS Response telegram for command 0xF8 In the response telegram to command 0xF8 the BPS transfers the available status information and the requested data in a nine byte length Table 8 5 Response of...

Page 55: ...SB V15 V00 Speed value V00 LSB XOR XOR link of byte 0 to byte 1 An odd number of binary 1 values calculated column by column from top to bottom sets the XOR bit to 1 8 8 Key factory settings of the BPS Table 8 6 Factory settings on delivery of the BPS 6 V15 V14 V13 V12 V11 V10 V09 V08 7 V07 V06 V05 V04 V03 V02 V01 V00 8 XOR XOR XOR XOR XOR XOR XOR XOR Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1...

Page 56: ...HIGH Function Position value invalid Switching output level controlled If a valid position value cannot be ascertained the output is set IO2 HIGH Function Preset teach Switching input edge triggered Transition 0 1 Read in preset value Parameter Factory setting Explanation ...

Page 57: ...th administrator privileges and log on Download the setup program from the Internet www leuze com Products Measuring Sensors Sensors for Positioning BPS 300i Name of the BPS Tab Downloads Software driver Start the setup program and follow the instructions The webConfig tool is offered in the following languages German English French Italian Spanish If a USB driver for the webConfig tool is already...

Page 58: ...ess Service upper left Figure 9 1 The start page of the webConfig tool The user interface of the webConfig tool is largely self explanatory Clear browser history The cache of the Internet browser must be deleted if different device types or devices with different firm ware have been connected to the webConfig tool Delete cookies and temporary Internet and website data from browser history before s...

Page 59: ...ed bar code tape 30 mm grid or 40 mm grid Display of the tape value correction deviation of the BCB from scaling Display of the device components switching inputs outputs display Data processing position speed detection or monitoring data preparation Display of the warning threshold and the error threshold for the reading quality PROCESS Check and save the current read data in process mode see cha...

Page 60: ...lay Pulse duration Switch on switch off delay Debounce time Inversion yes no Configuring switching outputs Select the function symbol for activation of the switching output in the Functions area Use the left mouse button to drag the function symbol into the Activation window Configure the timing see chapter Timing functions of the switching inputs outputs Save the configuration of the switching ou...

Page 61: ...een exceeded or has not been met Invalid speed Signals that no valid speed can be ascertained Quality warning threshold Signals that the reading quality is less than the warning threshold Quality error threshold Signals that the reading quality is less than the error threshold Device error Signals a device error Configuring switching inputs Select the function of the switching input from the Funct...

Page 62: ... a brief pulse appears at the output following the start up delay Debounce time Parameter for setting the software debounce time for the switching input The definition of a debounce time extends the signal transition time accordingly If this parameter has the value 0 no debouncing takes place Otherwise the set value corresponds to the time in ms that the input signal must be present and stable Swi...

Page 63: ...yield a speed output value Scaling free resolution Free scaling of the output of the speed values Error handling procedures Parameters for the speed value in case of failure Configuration of speed monitoring DATA PROCESSING tab Measurement data Speed Monitoring Speed limit value 1 4 Signals that the speed is outside of the configured limit value range Configuration of the measurement value display...

Page 64: ...ing quality in working distance and the number of labels in the scanning beam can be displayed Using this information it is possible to assess how well the BPS is aligned with the BCB Figure 9 5 ALIGNMENT webConfig function 9 3 4 PROCESS function The PROCESS function serves to control the current measurement data in the Process operating mode The measurement results are output in tabular form stri...

Page 65: ...ronic BPS 301i 65 Figure 9 6 PROCESS webConfig function 9 3 5 DIAGNOSIS function The DIAGNOSTICS function is available in the Process and Service operating modes The device event log is displayed with the DIAGNOSTICS function Figure 9 7 DIAGNOSTICS webConfig function ...

Page 66: ...ic BPS 301i 66 9 3 6 MAINTENANCE function The MAINTENANCE function is only available in the Service operating mode Functionalities User management Devices Backup Restore Firmware update System clock Settings of the user interface Figure 9 8 MAINTENANCE webConfig function ...

Page 67: ...1 1 Diagnostics with webConfig tool System events are displayed in the webConfig tool via the DIAGNOSTICS tab Noteworthy system events are recorded in the event log Depending on their importance the events are classified as info warning error and critical error The statistics counters detect the number of all recorded as well as non acknowledged messages With the message filters the events can be ...

Page 68: ...le cause Measures Off No supply voltage connected to the device Hardware error Check supply voltage Contact Leuze electronic customer service see chapter 12 Service and sup port Red flashing No bar code in the scanning beam No valid measurement value Query BCB diagnostic data and carry out the resulting measures see table 10 5 Orange continuous light Device in Service mode Reset the device to Proc...

Page 69: ... Check supply voltage Hardware error Send device to customer service BUS LED red flashing Incorrect wiring Check wiring Communication error Check interface parameters Carry out a reset on the control Different protocol settings Check protocol settings Error Possible cause Measures Measurement value or reading quality is continuously instable Soiling of the BPS optics Clean the optics of the BPS Me...

Page 70: ...Repair kit Layout BCB8 0 9 m of bar code tape is provided on each A4 sheet Five lines of 18 cm with six code information segments of 30 mm each Tape lengths 0 500 m 500 1000 m 1000 1500 m 2500 3000 m BCB 1 m of bar code tape is provided on each A4 sheet Five lines of 20 cm with five code information sections of 40 mm each Tape lengths 0 500 m 500 1000 m 1000 1500 m and 1500 2000 m Replacing a sect...

Page 71: ...ic components NOTICE Printing coding Select only those pages that are actually required Change the printer settings so that the bar code is not distorted Check the print results and measure the distance between two bar codes see figure 11 1 and see figure 11 2 BCB 40 mm BCB8 30 mm Cut the code strips and arrange them next to one another The code content must always increase or decrease in incremen...

Page 72: ...ervice center Leuze electronic GmbH Co KG In der Braike 1 D 73277 Owen Germany 12 1 What to do should servicing be required Customer data please complete Leuze Service fax number 49 7021 573 199 NOTICE Please use this chapter as a master copy if service is required Enter the contact information and fax the form together with your service order to the fax number given below Device type Serial numbe...

Page 73: ...flection Via rotating polygon wheel Exit window Glass Laser class 2 acc to IEC 60825 1 2007 EN 60825 1 2008 05 II acc to CDRH U S 21 CFR 1040 10 with deviations cor responding to Laser Notice No 50 from June 24 2007 Working range 50 mm 170 mm At a reading distance of 50 mm the reading field width is 120 mm At a reading distance beyond 100 mm the reading field width is 160 mm see figure 13 1 BPS re...

Page 74: ...kground lighting Keyboard Two buttons LEDs Two LEDs for power PWR and bus state BUS two colored red green Housing Diecast aluminum Degree of protection IP 65 Weight Approx 580 g without connection hood Dimensions without connection hood H x W x D 108 7 mm x 100 0 mm x 48 3 mm Air humidity Max 90 rel humidity non condensing Vibration IEC 60068 2 6 test Fc Shock Continuous shock IEC 60068 2 27 test ...

Page 75: ... LED green Device ready power on Operating voltage UB 18 30 VDC Class 2 protection class III For UL applications use is permitted exclusively in Class 2 circuits according to NEC Power consumption Max 3 7 W Ambient temperature operation 5 C 50 C Ambient temperature storage 35 C 70 C Operating voltage UB 18 30 VDC For UL applications use is permitted exclusively in Class 2 circuits according to NEC...

Page 76: ...0 10 m 0 20 m 0 150 m Special lengths and special codings for lengths greater than 150 m see chapter 14 Tape tolerance 1 mm per meter 1 mm per meter NOTICE Twin tapes on request Twin tapes can be ordered on request see chapter 14 Manufacturing process Filmsetting Surface protection Polyester matt Base material Polyester film affixed without silicone Adhesive Acrylate adhesive Strength of adhesive ...

Page 77: ...V light humidity salt spray 150 h 5 Chemical resistance tested at 23 C for 24 h Transformer oil diesel oil white spirit heptane ethylene glycol 1 1 Behavior in fire Self extinguishing after 15 s does not drip Mounting surface Grease free dry clean smooth Mechanical properties Scratch and wipe resistant UV resistant moisture resis tant partly chemical resistant ...

Page 78: ...al data Leuze electronic BPS 301i 78 13 3 Dimensioned drawings all dimensions in mm 1 Reference point for the bar code position 2 Optical axis Figure 13 2 Dimensioned drawing BPS without connection hood 1 2 2 ...

Page 79: ...BPS 301i 79 Dimensioned drawing BPS with MS 348 connection hood all dimensions in mm Figure 13 3 Dimensioned drawing BPS with MS 301 connection hood all dimensions in mm Figure 13 4 Dimensioned drawing BPS with MK 301 connection hood ...

Page 80: ... electronic BPS 301i 80 all dimensions in mm Figure 13 5 Dimensioned drawing BPS with KB 301 connection hood 13 4 Dimensioned drawings Accessories all dimensions in mm Figure 13 6 Dimensioned drawing MS 301 connection hood ...

Page 81: ...Technical data Leuze electronic BPS 301i 81 all dimensions in mm Figure 13 7 Dimensioned drawing MK 301 connection hood all dimensions in mm Figure 13 8 Dimensioned drawing KB 301 connection hood ...

Page 82: ...echnical data Leuze electronic BPS 301i 82 all dimensions in mm Figure 13 9 Dimensioned drawing BTU 0300M W mounting device all dimensions in mm Figure 13 10 Dimensioned drawing BT 300 W mounting bracket ...

Page 83: ...1 Clamping jaws for mounting on the BPS 2 Clamp profile for fastening to round or oval pipes 16 20 mm 3 Rod holder turnable 360 Figure 13 11 Dimensioned drawing BT 56 mounting device all dimensions in mm Figure 13 12 Dimensioned drawing BT 300 1 mounting device 1 2 3 ...

Page 84: ...de tape all dimensions in mm Figure 13 13 Dimensioned drawing bar code tape BCB with 40 mm grid all dimensions in mm Figure 13 14 Dimensioned drawing bar code tape BCB8 with 30 mm grid 000040 000044 000048 38 72 47 0 2 1 28 BCB8 BCB8 BCB8 000018 000021 000024 28 72 47 0 2 1 28 ...

Page 85: ... BPS with RS 485 interface Part no Part designation Description 50116469 MS 301 Connection hood with M12 connectors 50116464 MK 301 Connection hood with spring cage terminals 50114571 KB 301 3000 Connection hood with cable Part no Part designation Description 50038539 TS 02 4 SA M12 M12 connector with integrated terminating resistor for BUS OUT Part no Part designation Description 50104557 K D M12...

Page 86: ...50104186 KB PB 10000 SA BUS OUT connection cable length 10 m 50104185 KB PB 15000 SA BUS OUT connection cable length 15 m 50104182 KB PB 30000 SA BUS OUT connection cable length 30 m Part no Part designation Description M12 plug M12 socket axial connectors 50104096 KB PB 1000 SBA BUS OUT connection cable length 1 m 50104097 KB PB 2000 SBA BUS OUT connection cable length 2 m 50104098 KB PB 5000 SBA...

Page 87: ... 70 m length 47 mm high 50038891 BCB 080 Bar code tape 80 m length 47 mm high 50038890 BCB 090 Bar code tape 90 m length 47 mm high 50037493 BCB 100 Bar code tape 100 m length 47 mm high 50040042 BCB 110 Bar code tape 110 m length 47 mm high 50040043 BCB 120 Bar code tape 120 m length 47 mm high 50040044 BCB 130 Bar code tape 130 m length 47 mm high 50040045 BCB 140 Bar code tape 140 m length 47 m...

Page 88: ...h 50104803 BCB8 120 Bar code tape 120 m length 47 mm high 50104804 BCB8 130 Bar code tape 130 m length 47 mm high 50104805 BCB8 140 Bar code tape 140 m length 47 mm high 50104806 BCB8 150 Bar code tape 150 m length 47 mm high 50104807 BCB8 special length 47 mm height Bar code tape with special length 47 mm high 50104808 BCB8 special length 30 mm height Bar code tape with special length 30 mm high ...

Page 89: ...delivery contents 2 bar code tapes with the same value range 50120380 BCB twin tape special length BCB twin tape 40 mm grid 47 mm high delivery contents 2 bar code tapes with the same value range 50120381 BCB8 twin tape special length BCB8 twin tape 30 mm grid 47 mm high delivery contents 2 bar code tapes with the same value range Part no Part designation Description ...

Page 90: ...de positioning systems of the BPS 300 series have been developed and manufactured in accor dance with the applicable European standards and directives The manufacturer of the product Leuze electronic GmbH Co KG in D 73277 Owen possesses a certi fied quality assurance system in accordance with ISO 9001 ...

Page 91: ...odels Support of device models BPS 300i BPS 301i BPS 304i BPS 307i BPS 348i PROFIBUS PROFINET modules 25 26 additional Module 25 signals device status Module 26 signals extended status informa tion orientation of the BPS to the BCB PROFIBUS PROFINET modules 4 5 extended Switching output functions extended with speed limit value 1 4 V 1 4 0 PROFIBUS PROFINET module 28 additional Output of 16 bit po...

Page 92: ... 3 Single label MV0 40 mm grid Figure 16 4 Single marker label 40 mm grid 16 2 2 Bar code tape BCB8 with 30 mm grid Figure 16 5 Continuous 30 mm grid Figure 16 6 Single label MVS 30 mm grid BCB8 BCB8 BCB8 BCB8 BCB8 000000 000003 000006 000009 000012 ...

Page 93: ...Appendix Leuze electronic BPS 301i 93 Figure 16 7 Single label MV0 30 mm grid Figure 16 8 Single marker label 30 mm grid ...

Search results

Summary of Contents for BPS 301i

Reviews:

Related manuals for BPS 301i

Brands by name

Popular brands

Leuze electronic BPS 301i, Original Operating Instructions

Search results

Summary of Contents for BPS 301i

Reviews:

Related manuals for BPS 301i

Brands by name

Popular brands