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Leuze electronic BCL 600i, Original Operating Instructions

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Leuze electronic BCL 600i Original Operating Instructions Download Page 95

EC Declaration of Conformity

Leuze electronic

BCL 600i/BCL 601i

95

17

EC Declaration of Conformity

The bar code readers of the BCL 600 series have been developed and manufactured in accordance with 

the applicable European standards and directives.
The manufacturer of the product, Leuze electronic GmbH + Co. KG in D-73277 Owen, possesses a certi

-

fied quality assurance system in accordance with ISO 9001.

Summary of Contents for BCL 600i

Page 1: ...BCL 600i BCL 601i Bar code readers O r i g i n a l o p e r a t i n g i n s t r u c t i o n s EN 2016 10 50134518 We reserve the right to make technical changes ...

Page 2: ...Leuze electronic BCL 600i BCL 601i 2 2016 Leuze electronic GmbH Co KG In der Braike 1 D 73277 Owen Germany Phone 49 7021 573 0 Fax 49 7021 573 199 http www leuze com info leuze de ...

Page 3: ...ions 17 4 1 autoReflAct 18 4 2 Reference codes 18 4 3 autoConfig 18 4 4 Stand alone connection 19 4 5 Networking Leuze multiNet plus 19 4 6 Leuze multiScan 20 4 7 Heater 20 5 Reading techniques 21 5 1 Line scanner single line 21 5 2 Line scanner with oscillating mirror 21 5 3 Omnidirectional reading 22 6 Mounting 24 6 1 Device arrangement 24 6 1 1 Selecting a mounting location 24 6 1 2 Avoiding to...

Page 4: ...nfiguration menu 51 10 Starting up the device Configuration 52 10 1 Measures to be performed prior to the initial commissioning 52 10 2 Starting the device 52 10 3 BCL 600i operation 52 10 3 1Operation as stand alone device 52 10 3 2Selecting the operating mode 52 10 3 3Operation as multiNet plus master 53 10 4 BCL 601i operation 54 10 5 Further settings 55 10 5 1Decoding and processing the read d...

Page 5: ...gs Accessories 81 15 5 Reading field curves optical data 82 15 6 Reading field curves 82 15 6 1Medium Density M optics 84 15 6 2Low Density F optics 85 15 7 Reading field curves for heating devices 86 15 7 1Medium Density M optics with heating 87 15 7 2Medium Density M optics with heating 87 15 7 3Low Density F optics with heating 89 15 7 4Low Density F optics with heating 90 16 Ordering informati...

Page 6: ...ons Symbol indicating dangers to persons NOTE Signal word for property damage Indicates dangers that may result in property damage if the measures for dan ger avoidance are not followed Symbol for tips Text passages with this symbol provide you with further information Symbol for action steps Text passages with this symbol instruct you to perform actions BCL Bar code reader CRT Code reconstruction...

Page 7: ...ules and regulations for occupational safety and safety at work They are familiar with the technical description of the device They have been instructed by the responsible person on the mounting and operation of the device Certified electricians Electrical work must be carried out by a certified electrician Due to their technical training knowledge and experience as well as their familiarity with ...

Page 8: ...ons of the laser beam off reflective surfaces CAUTION The use of operating or adjusting devices other than those specified here or carrying out of differing procedures may lead to dangerous exposure to radiation Observe the applicable statutory and local laser protection regulations The device must not be tampered with and must not be changed in any way There are no user serviceable parts inside t...

Page 9: ... 2 Laser aperture laser warning and information signs oscillating mirror scanner LASER RADIATION DO NOT STARE INTO BEAM CLASS 2 LASER PRODUCT EN 60825 1 2007 Maximum Output peak Pulse duration Wavelength 2 mW 150 µs 405 nm AVOID EXPOSURE LASER RADIATION IS EMITTED FROM THIS APERTURE 2 3 1 LASER RADIATION DO NOT STARE INTO BEAM CLASS 2 LASER PRODUCT EN 60825 1 2007 Maximum Output peak Pulse duratio...

Page 10: ...ulse duration Wavelength RAYONNEMENT LASER NE PAS REGARDER DANS LE FAISCEAU APPAREIL À LASER DE CLASSE 2 EN 60825 1 2007 Puissance max crête Durée d impulsion Longueur d onde RADIACIÓN LÁSER NO MIRAR FIJAMENTE AL HAZ PRODUCTO LÁSER DE CLASE 2 EN 60825 1 2007 Potencia máx peak Duración del impulso Longitud de onda RADIAÇÃO LASER NÃO OLHAR FIXAMENTE O FEIXE EQUIPAMENTO LASER CLASSE 2 EN 60825 1 2007...

Page 11: ...distance combined with the great depth of field and a very compact construction the device is ideally suited for package and pallet transportation systems In general the bar code readers of the BCL 600i series are designed for the conveyor and storage technology market The interfaces RS 232 RS 485 and RS 422 integrated in the various device models and the fieldbus systems Profibus DP PROFINET IO E...

Page 12: ...y with user friendly menu navigation Integrated USB 1 1 service interface Adjustment of all device parameters with a web browser Connection options for an external parameter memory Easy alignment and diagnostics functions M 12 connections with Ultra Lock technology Four freely programmable switching inputs outputs for the activation or signaling of states Automatic monitoring of the read quality w...

Page 13: ...nel with display LEDs and buttons 3 M 12 connection technology 4 USB interface 5 Dovetail mounting 6 M4 mounting thread Figure 3 2 Device construction 3 4 Connection technology The bar code readers are connected using variously coded M 12 connectors This ensures unique connec tion assignments 1 1 2 3 5 6 4 6 6 ...

Page 14: ... device detail shown below 1 Service USB socket type A 2 SW IN OUT M 12 socket A coded 3 Bus OUT M 12 socket D coded 4 HOST BUS IN M 12 socket D coded 5 PWR M 12 connector A coded Figure 3 3 Location of the electrical connections 3 5 Display elements 3 5 1 Structure of the control panel 1 PWR LED 2 NET LED 3 Navigation buttons 4 Escape button 5 Enter button 6 Display Figure 3 4 Structure of the co...

Page 15: ...utput 4 active function dependent on set configuration Default Switching output with the No read ATT Warning Attention ERR Internal device error Error The device must be sent in for inspection USB The device is connected to a PC via the USB interface MS An external parameter memory is properly connected to the USB interface of the device Off Device OFF No supply voltage Flashes green Device ok ini...

Page 16: ...n a USB memory stick compatible with version 1 1 is housed in an external hood with integrated connectors which cover the USB service inter face when installed IP 65 The external parameter memory makes it easy and reduces the time needed to replace a device on site by providing a copy of the current parameter set of the device This eliminates the need to configure the exchanged device manually The...

Page 17: ...601i can be operated and configured using the integrated webConfig tool via the USB service interface alternatively the bar code readers can be adjusted using configuration commands via the host service interface The device needs a suitable activation to start a read process as soon as an object is in the reading field This opens a time window reading gate in the device for the read process during...

Page 18: ...leted and the scanning beam is reduced and again directed onto the reflector The reading gate is closed Figure 4 2 Reflector arrangement for autoReflAct The autoReflAct function uses the scanning beam to simulate a photoelectric sensor and thus permits an activation without additional sensors 4 2 Reference codes The device offers the possibility of storing one or two reference codes It is possible...

Page 19: ...ace Figure 4 3 Stand alone connection 4 5 Networking Leuze multiNet plus In the Leuze multiNet plus network up to 32 bar code readers can be networked together The respective network devices transmit the read data when requested to by the BCL 600i or MA 31 network master For this purpose each device is assigned its own station address which is set using the display of the corresponding device The ...

Page 20: ...o prevent the host from having to always process two readings for a single packet i e a decoding result and a No Read a multiScan arrangement is used which transmits only one reading from the two read stations to the host this single reading is transmitted by the multiScan master For this purpose one multiScan master and one or more multiScan slaves are connected together via the RS 485 interface ...

Page 21: ...ation of the line scanner The line scanner is used when the bars of the bar code are printed in the conveying direction ladder arrangement with bar codes having very short bar lengths when the ladder code is turned out of the vertical position tilt angle when the reading distance is large Figure 5 1 Deflection principle for the line scanner 5 2 Line scanner with oscillating mirror The oscillating ...

Page 22: ...ular to the conveying direction picket fence arrangement when reading stationary objects when the bar code is turned out of the horizontal position when the reading distance is large when a large reading field reading window has to be covered Figure 5 2 Deflection principle for the line scanner with oscillating mirror add on 5 3 Omnidirectional reading In order to read arbitrarily oriented bar cod...

Page 23: ...Reading techniques Leuze electronic BCL 600i BCL 601i 23 Figure 5 3 Principle arrangement for omnidirectional reading ...

Page 24: ...and commissioning with the webConfig tool the USB interface should be easily accessible Maintaining the required environmental conditions temperature humidity Possible soiling of the reading window due to liquids abrasion by boxes or packaging material resi dues Lowest possible chance of damage to the device by mechanical collision or jammed parts Possible extraneous light no direct sunlight or su...

Page 25: ...his means that in order to be on the safe side and to avoid total reflection the device with oscillating mirror must be inclined upward or downward 20 30 1 Zero position 2 Bar code x Distance acc to reading field curves 25 Figure 6 2 Total reflection oscillating mirror scanner 6 1 4 Possible read angles between device and bar code The optimum alignment of the device is accomplished when the scan l...

Page 26: ...age applied the following message appears on the display Memory stick connected Export internal configuration Use the navigation buttons to select OK and activate with the enter button The configuration is now transferred to the external parameter memory and is from now on updated imme diately when the configuration is changed via display or online commands The display of MS under the device addre...

Page 27: ... Cancel and activate with the enter button The configuration is now imported from the external parameter memory and the device is immediately operational without any further configuration Make sure you select Cancel Otherwise the configuration in the external parameter memory is lost ...

Page 28: ... Described in detail in the following are the individual connections and pin assignments CAUTION Do not open the device yourself under any circumstances There is otherwise a risk of uncontrolled emission of laser radiation from the device The housing of the device contains no parts that need to be adjusted or maintained by the user Before connecting the device be sure that the supply voltage agree...

Page 29: ...inputs outputs SWIO_1 and SWIO_2 are located on the SW IN OUT M 12 socket see chapter 7 4 The other two SWIO_3 and SWIO_4 of the four freely configurable switching inputs outputs are located on the PWR M 12 connector The external wiring as switching input and switching output is described in the following For the respective function assignment to the switching inputs outputs see chapter 10 2 3 1 4...

Page 30: ...e bar code reader is at the same time configured as an output and not as an input the switching output malfunctions Function as switching output 1 Switching output 2 Switching input from controller 3 Switching output to controller deactivated Figure 7 4 Switching output connection diagram SWIO_3 SWIO_4 CAUTION The maximum input current must not exceed 8 mA NOTICE Each configured switching output i...

Page 31: ...must absolutely be shielded acc to the USB specifications Cable length must not exceed 3 m Use the Leuze specific USB service cable see chapter 16 Ordering information and accessories for the connection and use a service PC to configure NOTICE IP 65 is achieved only if the connectors and caps are screwed into place Alternatively a parameter memory in the form of a USB memory stick certified by Leu...

Page 32: ...on as switching input 1 Output 2 Switching output from controller deactivated 3 Switching input to controller 4 Diffuse reflection sensor Figure 7 7 Switching input connection diagram SWIO_1 and SWIO_2 4 SWIO_ 2 Configurable switching input output 2 5 FE Functional earth Thread FE Functional earth housing Pin Name Comment NOTICE If you use a sensor with a standard M 12 connector please note the fo...

Page 33: ...or the webConfig configuration software The pin assignments change depending on the selected interface type see table 7 4 see figure 7 10 and see figure 7 11 Figure 7 9 HOST BUS IN M 12 connector B coded Table 7 4 Pin assignment HOST BUS IN for BCL 600i NOTICE Each configured switching output is short circuit proof Do not load the respective switching output of the device with more than 60 mA at 1...

Page 34: ... for use in the Leuze multiNet plus scanner network Figure 7 12 HOST BUS IN M 12 connector B coded 4 RTS Tx RTS signal RS 232 TX RS 422 5 RxD Rx RxD signal RS 232 Rx RS 422 Thread FE Functional earth housing Pin Name Comment NOTICE Ensure adequate shielding The entire interconnection cable must be shielded and earthed The cables for RTS and CTS must only be connected if RTS CTS hardware handshake ...

Page 35: ...600i On the last network participant the Leuze multiNet plus network RS 485 interface should be terminated with a terminating resistor on the BUS OUT socket see chapter 16 Ordering information and accesso ries Pin Name Comment 1 N C Reserved 2 RS 485 B RS 485 B signal line 3 GND 485 Reference ground RS 485 potential equalization 4 RS 485 A RS 485 A signal line 5 FE Functional earth shield Thread F...

Page 36: ...st computer The multiNet plus consists physically of a two wire RS 485 interface through which the multiNet plus software protocol is controlled This makes wiring the network easy and inexpensive as slaves are looped through to one another in parallel The BCL 600i can only participate as a slave in the Leuze multiNet plus on the BUS OUT socket and via an external M 12 T connector see chapter 7 8 3...

Page 37: ...k and transmits it to an interface on the host computer This reduces interface costs CPs and time spent programming the software 7 8 1 Wiring the multiNet plus Leuze multiNet plus connection hints Shielded twisted pair conductors should be used for the Leuze multiNet plus This allows a total network length of up to 1200 m Recommended network cable e g LiYCY 2x0 2 mm Twisted pairs shielded Cross se...

Page 38: ...the address 04 has responded correctly If a slave is not found or does not respond the master generates a timeout response timeout at this address The slave address and a T are output on the host interface For example 08T means that no slave responded at the network address 08 The network is still operational with one or several reported timeouts however a slave for which a timeout was generated c...

Page 39: ...an be done via the display as well as with the help of the webConfig tool 7 8 4 The BCL 601i as network slave The BCL 601i bar code readers are specially designed for slave operation in a network They transmit data to the multiNet master only after the master prompts it to do so and establish the continuing connection via the BUS OUT socket to the slaves which follow Only a few parameters need to ...

Page 40: ...ty of the current bar code Further information see chapter Indicators in the display Parameter Configuration of the bar code reader Further information see chapter 8 2 Parameter menu Language selection Selection of the display language Further information see chapter 8 3 Language selection menu Service Scanner diagnosis and status messages Further information see chapter 8 4 Service menu Actions V...

Page 41: ...le number of characters or lower range limit 10 Number of digits 2 0 to 64 characters Second decodable number of characters or upper range limit 0 Number of digits 3 0 to 64 characters Third decodable number of characters 0 Number of digits 4 0 to 64 characters Fourth decodable number of characters 0 Number of digits 5 0 to 64 characters Fifth decodable number of characters 0 Reading reliability V...

Page 42: ... 4 Number of digits 2 0 to 64 characters 63 Number of digits 3 0 to 64 characters 0 Number of digits 4 0 to 64 characters 0 Number of digits 5 0 to 64 characters 0 Reading reliability Value from 2 to 100 4 Check digit method Same as decoder 1 Standard Check digit transmis sion Same as decoder 1 Standard Decoder 4 Symbology Same as decoder 1 Code UPC Number of digits Interval mode OFF ON OFF Number...

Page 43: ...nput function upon low level at the switching input OFF Debounce time Value from 0 to 1000 Time in milliseconds for which the input signal must be present and stable 5 Start up delay Value from 0 to 65535 Time in milliseconds between the end of the debounce time and activation of the function configured below 0 Pulse duration Value from 0 to 65535 Minimum activation time in milliseconds for the fu...

Page 44: ...toCont bad quality Reflector detected Reflector not detected External event pos edge External event neg edge Device active Device standby No device error Device error Positive reference code comparison 2 Negative reference code comparison 2 The function set here specifies which event activates the switching output No function Deactivation function 1 See Activation function 1 for selection options ...

Page 45: ...t Inverted OFF ON OFF Debounce time Value from 0 to 1000 5 Start up delay Value from 0 to 65535 0 Pulse duration Value from 0 to 65535 0 Switch off delay Value from 0 to 65535 0 Function See switching input output 1 No function Switching output Inverted OFF ON OFF Signal delay Value from 0 to 65535 0 Pulse duration Value from 0 to 65535 400 Activation function 4 See switching input output 1 Invali...

Page 46: ...No address Address Value from 0 to 31 0 BUS OUT multiNet Master Maximum num ber of slaves Value from 0 to 31 If the BCL 600i was configured as network master in the Operating mode menu item the maximum number of slaves managed by the master must be entered here 1 multiNet Slave Slave address Value from 0 to 31 If the BCL 600i was configured as network slave in the Operating mode menu item the slav...

Page 47: ...tion with the enter button and hold a bar code in the reading field of the device At first the laser beam is switched on continuously enabling you to position the bar code securely in the reading field Once the bar code is read the laser beam is switched off briefly and the following display appears Once the bar code has been detected the laser beam starts to flash The flash frequency provides vis...

Page 48: ...er the menu Select the Parameter enable menu item Press the enter button to enter the menu Select the ON menu item Press the enter button to enter the menu The PWR LED lights up red You can now set individual parameters via the display Press the Escape button twice to return to the main menu Network configuration For information on network configuration see chapter 10 Starting up the device Config...

Page 49: ...Windows 10 Computer PC with USB interface version 1 1 or higher Graphics card Min 1024 x 768 pixels or higher resolution Required disk capacity Approx 10 MB 9 2 2 Installing the USB driver In order for the device to be automatically detected by the connected PC the USB driver must be installed once on your PC To do this you must have administrator privileges Please proceed according to the followi...

Page 50: ...lt is an easy to use and practically oriented user interface 9 4 Short description of the webConfig tool The webConfig tool has five main menus Home With information on the connected device as well as on installation This information corresponds to the information in this handbook Alignment For manually starting read processes and for aligning the bar code reader The results of the read processes ...

Page 51: ...pe features and number of digits of the labels that are to be decoded Data processing Filtering and processing of the decoded data Output Sorting of the processed data and comparison with reference codes Communication Formatting of the data for output via the communication interfaces Control Activation deactivation of decoding Switching input Activation deactivation of read processes Switching out...

Page 52: ...ng the device Connect the 10 30VDC supply voltage typ 24VDC the device starts up and the bar code read ing window appears on the display By default parameter enabling is deactivated and you cannot change any settings If you wish to carry out the configuration via the display you must activate parameter enabling see chapter 8 6 Operation Parameter enable 10 3 BCL 600i operation As a first step you ...

Page 53: ... as multiNet plus master you must inform the BCL 600i of the maximum number of slaves to be managed This is done via the Maximum number of slaves parameter Set the Maximum number of slaves parameter to the desired value Via webConfig Configuration Communication BUS OUT Protocol Or alternatively via the display BCL 600i as slave in multiNet plus Further settings are required for slave operation The...

Page 54: ...the desired protocol and set the associated parameters Via webConfig First select Configuration Communication HOST BUS IN Protocol Then select Configuration Communication HOST BUS IN Framing protocol Or alternatively via the display First select Parameter Com HOST BUS IN Protocol type Then select Parameter Com HOST BUS IN Framing protocol Proceed with the device configuration see chapter 10 5 10 4...

Page 55: ...red via the display Labels that match one of the defined code types are decoded Further parameters can be set for each code type Code type symbology Number of digits either up to 5 different numbers of digits e g 10 12 16 20 24 or a range Interval mode and up to three additional numbers of digits e g 2 10 12 16 26 Reading reliability the set value specifies how many times a label must be read and ...

Page 56: ...top decoding after a configurable time period Read a reference code Start the automatic code type configuration AutoConfig Connect the required control devices photoelectric sensor proximity switch etc to the device see chapter 7 Configure the connected switching inputs according to your requirements To do this first set the I O mode to Input and then configure the switching behavior In webConfig ...

Page 57: ...eral there are two possibilities for transferring configuration data between two bar code readers Storage in a file and transfer using the webConfig tool Using the external parameter memory 10 6 1 Via the webConfig tool With the webConfig tool you can store entire configurations of the device on data carriers and transfer them from these to the device This storage of configuration data is especial...

Page 58: ...l and capitalized letters can be used Example Most online commands are acknowledged by the device and any requested data returned For commands that are not acknowledged command execution can be observed or monitored directly on the device 11 1 General online commands Software version number Command CA autoConfig function Parameter Activation Transmitted is CA Command V Description Requests device ...

Page 59: ... parame ter memory Parameter No Acknowledgment xx yy zzzzzz xx Number of digits of the read code yy Code type of the read code 01 2 5 Interleaved 02 Code 39 06 UPC A E 07 EAN 08 Code 128 EAN 128 10 EAN Addendum 11 Codabar zzzzzz Contents of the decoded label A appears if the label was not correctly read Command CA Description Activates or deactivates the autoConfig function Certain label reading p...

Page 60: ...he serial interfaces With this online command the scanner is set to terminate the decoding after 100 successfully decoded labels and output the status information Subse quently the read process is reactivated automatically In addition to the output of the status information the laser beam is used to display the reading quality Depending on how many read results could be extracted the duration of t...

Page 61: ...hrough 2 and stored in the working buffer for direct further processing Parameter RSyvxxzzzzzzzz y v x and z are placeholders variables for the actual input y Defined reference code no 1 code 1 2 code 2 v Storage location for reference code 0 RAM EEPROM 3 RAM only xx Defined code type see command CA z Defined code information 1 63 characters Acknowledgment RSx x Status 0 Valid Rx command 1 Invalid...

Page 62: ...ponding status see command RS After a bar code has been read it sends the result in the following format RCyvxxzzzzz y v x and z are placeholders variables for the actual input y Defined reference code no 1 code 1 2 code 2 v Storage location for reference code 0 RAM EEPROM 3 RAM only xx Defined code type see command CA z Defined code information 1 63 characters Command RT With this function only c...

Page 63: ...rmation 1 63 characters Command RR Command Description The command activates decoding This command is used to activate the reading gate It remains active until it is deactivated by one of the following cri teria Deactivation by a manual command Deactivation by a switching input Deactivation upon reaching the specified read quality equal scans Deactivation by timeout Deactivation upon reaching a pr...

Page 64: ...t memory 2 Default or factory parameter set 3 Operating parameter data set in volatile memory Target type Parameter set into which the data is to be copied unit dimensionless 0 Parameter data set in permanent memory 3 Operating parameter data set in volatile memory Permissible combinations here include 03 Copying the data set from the permanent memory to the operat ing parameter data set 30 Copyin...

Page 65: ...meter sets in permanent and volatile memory A check sum can be used for reliable parameter transfer Parameter PR BCC type PS type Address Data length BCC BCC type Check digit function during transmission unit dimensionless 0 Not used 3 BCC mode 3 PS type Memory from which the values are to be read unit dimensionless 0 Parameter values stored in the flash memory 1 Reserved 2 Default values 3 Operat...

Page 66: ...eters follow Start Relative address of the data within the data set aaaa Four digit unit dimensionless P value A Parameter value of the parameter stored at this address the parameter set data bb is converted from HEX format to a 2 byte ASCII format for transfer BCC Check sum calculated as specified under BCC type Acknowledgment negative PS aa Parameter reply aa Status acknowledgment unit dimension...

Page 67: ...ted Parameter PD P set1 P set2 P set1 Parameter data set that is to be copied unit dimensionless 0 Parameter data set in permanent memory 2 Default or factory parameter set P set2 Parameter set into which the data is to be copied unit dimensionless 0 Parameter data set in permanent memory 3 Operating parameter data set in volatile memory Permissible combinations here include 20 Output of the param...

Page 68: ... from HEX format to a 2 byte ASCII format for transfer Acknowledgment negative PS aa aa Status acknowledgment unit dimensionless 0 No difference 1 Syntax error 2 Impermissible command length 6 Impermissible combination parameter set 1 and parameter set 2 8 Invalid parameter set Command PD Command PT Description The parameters of the device are grouped together in a parameter set and permanently st...

Page 69: ...nsionless 0 No reset after parameter change no further parameters 1 No reset after parameter change additional parameters follow 2 With reset after parameter change no further parameters 6 Set parameters to factory setting no further parameters 7 Set parameters to factory settings lock all code types the code type setting must follow in the command Addr Relative address of the data within the data...

Page 70: ...owledgment unit dimensionless 01 Syntax error 02 Impermissible command length 03 Impermissible value for checksum type 04 Invalid check sum received 05 Impermissible data length 06 Invalid data parameter limits violated 07 Invalid start address 08 Invalid parameter set 09 Invalid parameter type Command PT ...

Page 71: ...erator 12 1 Cleaning In the event of dust build up clean the device with a soft cloth use a cleaning agent commercially avail able glass cleaner if necessary 12 2 Servicing 12 3 Disposing For disposal observe the applicable national regulations regarding electronic components NOTICE Do not use aggressive cleaning agents such as thinner or acetone for cleaning the device ...

Page 72: ...interface addressing and el connection of the slave Check interface addressing and el connection of the slave Red continuous light No communication Incorrect wiring Incorrect address Check interface Check wiring Check addressing Orange flashing Timeout Error on interface Check interface wiring Error Possible error causes Measures No communication via USB service interface Incorrect interconnection...

Page 73: ... In der Braike 1 D 73277 Owen Germany 14 1 What to do should servicing be required Customer data please complete Leuze Service fax number 49 7021 573 199 Please use this chapter as a master copy should servicing be required Enter the contact information and fax the form together with your service order to the fax number given below Device type Serial number Firmware Display messages Status of LEDs...

Page 74: ...Reading field curves optical data Laser class 2 acc to EN 60825 1 CDRH U S 21 CFR 1040 10 Code types 2 5 Interleaved Code 39 Code 128 EAN 128 EAN UPC Codabar Code 93 GS1 DataBar Omnidirectional Bar code contrast PCS 60 Ambient light tolerance 2000 lx on the bar code Number of bar codes per scan 6 BCL 600i Stand alone or multiNet plus master BCL 601i multiNet plus slave Line scanner without heating...

Page 75: ... Max 10 W Display Monochromatic graphical display 128 x 64 pixel with background lighting Keyboard 4 buttons LEDs 2 LEDs for power PWR and bus state NET two colored red green Degree of protection IP 65 with screwed on M 12 connectors or mounted caps Weight 1 1 kg Dimensions H x W x D 63 x 123 5 x 106 5 mm Housing Diecast aluminum Operating temperature range 0 C 40 C Storage temperature range 20 C ...

Page 76: ...h initially only connects the heating to electrical power front cover heater and housing heater During the heating phase around 30 min when the inside temperature rises above 15 C the temperature switch connects the device to the supply voltage This is followed by the self test and the changeover to read operation The PWR LED lights up showing overall readiness for operation When the inside temper...

Page 77: ...15 11 Specifications of the line scanners with heating CAUTION The voltage supply must not be looped through from one device to the next Type BCL 600i Stand alone or multiNet plus master BCL 601i multiNet plus slave Design Line scanner with heater Electrical data Operating volt age 24 V DC 20 Power consumption Max 50 W Structure of the heating Housing heating and separate heating of the optics gla...

Page 78: ...ng angle Max 50 Max swivel angle 12 adjustable Electrical data Operating volt age 24 V DC 20 Power con sumption Max 75 W Structure of the heating Housing heating and separate heating of the optics glass Warmup time Min 30 min at 24 V DC and an ambient temperature of 35 C Min conductor cross section Conductor cross section of at least 0 75mm for the supply voltage line Wiring through of the voltage...

Page 79: ...Technical data Leuze electronic BCL 600i BCL 601i 79 15 3 Dimensioned drawings 1 Optical axis 2 M4 7 mm deep 3 M4 6 mm deep Figure 15 1 Dimensioned drawing line scanner 1 1 2 3 ...

Page 80: ...chnical data Leuze electronic BCL 600i BCL 601i 80 1 Optical axis 2 Optical swivel range 3 Opening angle 4 M4 7 mm deep 5 M4 6 mm deep Figure 15 2 Dimensioned drawing oscillating mirror scanner 1 2 3 4 5 ...

Page 81: ...drawings Accessories A Holder turnable 360 B Rods Æ 16 20 mm Figure 15 3 BT 56 mounting device A Holder turnable 360 B ITEM joint adjustable 90 C M8x16 screwable cylinder M8 serrated washer M8 sliding block connectors for ITEM profile 2x Figure 15 4 BT 59 mounting device ...

Page 82: ...code and its dimensions Therefore above all the module of a bar code is decisive for the size of the reading field 15 6 Reading field curves The zero position of the reading distance always refers to the front edge of the housing of the beam exit and is shown for the two housing types of the device see figure 15 6 Please note that the size of the bar code module influences the maximum reading dist...

Page 83: ...ition x Distance acc to reading field curves Figure 15 6 Zero position of the reading distance Reading conditions for the reading field curves Table 15 13 Reading conditions x 1 1 Bar code type 2 5 Interleaved Ratio 1 2 5 ANSI specification Class A Reading rate 75 ...

Page 84: ...ld curve for line scanner x Reading field distance mm z Reading field height mm a Swivel range 20 1 Module 0 25 mm 450 mm 750 mm 300 mm depth of field 2 Module 0 3 mm 400 mm 800 mm 400 mm depth of field 3 Module 0 35 mm 400 mm 900 mm 500 mm depth of field Figure 15 8 Lateral reading field curve Medium Density for oscillating mirror scanner 200 300 0 100 400 500 600 700 800 900 1000 1100 1200 100 2...

Page 85: ...Module 0 3 mm 600 mm 1050 mm 450 mm depth of field 2 Module 0 35 mm 500 mm 1200 mm 700 mm depth of field 3 Module 0 5 mm 450 mm 1450 mm 1000 mm depth of field Figure 15 9 Reading field curve Low Density for line scanner 200 300 0 100 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 100 200 300 400 500 100 200 300 400 500 1 2 3 y x ...

Page 86: ...ing curves due to the optics heating and are somewhat reduced in the reading field width as well as in the reading field height The maximum opening angle for all oscillating mirror devices of the BCL 600i series is reduced to 28 without heating 30 In addition the maximum swivel range for all oscillating mirror devices of the BCL 600i series is reduced to 12 without heating 20 The reading field cur...

Page 87: ...urve applies for the reading conditions stated above see table 15 13 15 7 2 Medium Density M optics with heating x Reading field distance mm y Reading field width mm 1 Module 0 25 mm 450 mm 750 mm 300 mm depth of field 2 Module 0 3 mm 400 mm 800 mm 400 mm depth of field 3 Module 0 35 mm 400 mm 900 mm 500 mm depth of field Figure 15 12 Medium Density reading field curve for oscillating mirror scann...

Page 88: ... 0 3 mm 400 mm 800 mm 400 mm depth of field 3 Module 0 35 mm 400 mm 900 mm 500 mm depth of field Figure 15 13 Lateral Medium Density reading field curve for oscillating mirror scanners with heating The reading field curve applies for the reading conditions stated above see table 15 13 200 300 0 100 100 400 500 600 700 800 900 1000 1100 1200 100 200 300 400 100 200 300 400 1 a 2 3 z x ...

Page 89: ... field 2 Module 0 35 mm 500 mm 1200 mm 700 mm depth of field 3 Module 0 5 mm 450 mm 1450 mm 1000 mm depth of field Figure 15 14 Low Density reading field curve for line scanner with heating The reading field curve applies for the reading conditions stated above see table 15 13 200 300 0 100 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 100 200 300 400 500 100 200 300 400 500 1 2 3 y x ...

Page 90: ... 3 mm 600 mm 1050 mm 450 mm depth of field 2 Module 0 35 mm 500 mm 1200 mm 700 mm depth of field 3 Module 0 5 mm 450 mm 1450 mm 1000 mm depth of field Figure 15 15 Low Density reading field curve for oscillating mirror scanners with heating 200 300 0 100 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 100 200 300 400 500 100 200 300 400 500 1 2 3 y x ...

Page 91: ...1200 mm 700 mm depth of field 2 5l 3 Module 0 5 mm 450 mm 1450 mm 1000 mm depth of field 2 5l Figure 15 16 Lateral Low Density reading field curve for oscillating mirror scanners with heating The reading field curve applies for the reading conditions stated above see table 15 13 200 300 0 100 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 100 200 300 400 500 600 100 200 300 400 500 600 α z ...

Page 92: ...O Optics N High Density close M Medium Density medium distance F Low Density large distance L Ultra Low Density very large distances X Beam exit 0 Perpendicular 2 Front H With heating A list with all available device types can be found on the Leuze electronic website at www leuze com Part no Part designation Description 50112757 BCL 600i SM 102 Line scanner front beam exit Medium Density 50132844 ...

Page 93: ... KB PB 2000 BA Cable length 2 m 50104180 KB PB 5000 BA Cable length 5 m 50104179 KB PB 10000 BA Cable length 10 m 50104178 KB PB 15000 BA Cable length 15 m 50104177 KB PB 20000 BA Cable length 20 m 50104176 KB PB 25000 BA Cable length 25 m 50104175 KB PB 30000 BA Cable length 30 m BUS OUT connection cables M 12 connector axial cable outlet open cable end 50104188 KB PB 2000 SA Cable length 2 m 501...

Page 94: ...0038538 KD 02 5 BA M 12 socket for HOST or BUS IN 50038537 KD 02 5 SA M 12 connector for BUS OUT 50109834 KDS BUS OUT M 12 T connector for BUS OUT Terminating resistor 50038539 TS 02 4 SA M 12 M 12 connector with integrated terminating resistor for BUS OUT USB cables 50107726 KB USB Service USB service cable External parameter memory 50108833 USB Memory Set External USB parameter memory Mounting d...

Page 95: ... The bar code readers of the BCL 600 series have been developed and manufactured in accordance with the applicable European standards and directives The manufacturer of the product Leuze electronic GmbH Co KG in D 73277 Owen possesses a certi fied quality assurance system in accordance with ISO 9001 ...

Page 96: ...ORM FEED Form feed CR 13 0D 15 CARRIAGE RETURN Carriage return SO 14 0E 16 SHIFT OUT Shift out SI 15 0F 17 SHIFT IN Shift in DLE 16 10 20 DATA LINK ESCAPE Data link escape DC1 17 11 21 DEVICE CONTROL 1 Device control character 1 DC2 18 12 22 DEVICE CONTROL 2 Device control character 2 DC3 19 13 23 DEVICE CONTROL 3 Device control character 3 DC4 20 14 24 DEVICE CONTROL 4 Device control character 4 ...

Page 97: ...Closed parenthesis 42 2A 52 ASTERISK Asterisk 43 2B 53 PLUS Plus sign 44 2C 54 COMMA Comma 45 2D 55 HYPHEN MINUS Hyphen 46 2E 56 PERIOD DECIMAL Period decimal 47 2F 57 SLANT Slant 0 48 30 60 0 Number 1 49 31 61 1 Number 2 50 32 62 2 Number 3 51 33 63 3 Number 4 52 34 64 4 Number 5 53 35 65 5 Number 6 54 36 66 6 Number 7 55 37 67 7 Number 8 56 38 70 8 Number 9 57 39 71 9 Number 58 3A 72 COLON Colon...

Page 98: ...17 O Capital letter P 80 50 120 P Capital letter Q 81 51 121 Q Capital letter R 82 52 122 R Capital letter S 83 53 123 S Capital letter T 84 54 124 T Capital letter U 85 55 125 U Capital letter V 86 56 126 V Capital letter W 87 57 127 W Capital letter X 88 58 130 X Capital letter Y 89 59 131 Y Capital letter Z 90 5A 132 Z Capital letter 91 5B 133 OPENING BRACKET Opening bracket 92 5C 134 REVERSE S...

Page 99: ...ower case letter o 111 6F 157 o Lower case letter p 112 70 160 p Lower case letter q 113 71 161 q Lower case letter r 114 72 162 r Lower case letter s 115 73 163 s Lower case letter t 116 74 164 t Lower case letter u 117 75 165 u Lower case letter v 118 76 166 v Lower case letter w 119 77 167 w Lower case letter x 120 78 170 x Lower case letter y 121 79 171 y Lower case letter z 122 7A 172 z Lower...

Page 100: ...18 2 Bar code samples 18 2 1 Module 0 3 Figure 18 1 Code type 01 Interleaved 2 of 5 Figure 18 2 Code type 02 Code 39 Figure 18 3 Code type 06 UPC A Figure 18 4 Code type 07 EAN 8 Figure 18 5 Code type 08 EAN 128 Figure 18 6 Code type 10 EAN 13 Add on ...

Page 101: ...600i BCL 601i 101 Figure 18 7 Code type 11 Codabar Figure 18 8 Code 128 18 2 2 Module 0 5 Figure 18 9 Code type 01 Interleaved 2 of 5 Figure 18 10 Code type 02 Code 39 Figure 18 11 Code type 06 UPC A Figure 18 12 Code type 07 EAN 8 ...

Page 102: ...Appendix Leuze electronic BCL 600i BCL 601i 102 Figure 18 13 Code type 08 EAN 128 Figure 18 14 Code type 10 EAN 13 Add on Figure 18 15 Code type 11 Codabar Figure 18 16 Code 128 ...

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