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                              Original Instructions

                  For the purposes of compliance with the EU Machinery Directive 2006/42/EC

This guide is intended to provide basic information required in order to set-up a drive to run a motor. 
For more detailed installation information, please refer to the relevant drive documentation which is 
available to download from: 

www.drive-setup.com

Warnings, Cautions and Notes

Copyright

© March 2017 

Issue Number: 7

A Warning contains information which is essential for avoiding a safety hazard. 

A Caution contains information which is necessary for avoiding a risk of damage to the 
product or other equipment.

Note

 contains information, which helps to ensure correct operation of the product.

This guide does not include safety information. Incorrect installation or operation of the 
drive, could cause personnel injury or equipment damage. For essential safety 
information, please refer to the relevant drive documentation or the safety booklet supplied 
with the drive.

WARNING

CAUTION

NOTE

WARNING

Summary of Contents for Control Techniques Unidrive M200

Page 1: ...Quick Start Guide Unidrive M200 201 Frame sizes 1 to 4 Flexible machine integration through communications Part Number 0478 0038 07 Issue 7...

Page 2: ...7 Issue Number 7 A Warning contains information which is essential for avoiding a safety hazard A Caution contains information which is necessary for avoiding a risk of damage to the product or other...

Page 3: ...22 5 2 Restoring parameter defaults 22 6 Basic parameters Menu 0 23 6 1 Menu 0 Basic parameters 23 6 2 Unidrive M200 201 parameter descriptions 30 7 Running the motor 52 8 Diagnostics 53 8 1 Alarm ind...

Page 4: ...a Basic series M100 M101 M200 M201 M300 M400 M600 M700 M701 M702 F300 H300 E200 E300 HS30 HS70 HS71 HS72 M000 RECT bb Frame size 01 02 03 04 05 06 07 08 09 10 11 c Voltage rating 1 100 V 2 200 V 4 400...

Page 5: ...ompliance with safety and EMC regulations depends upon installing and configuring drives correctly including using the specified input filters The drives must be installed only by professional install...

Page 6: ...1 3 8 3 6 7 10 10 1 1 16 16 3 3 0 55 0 75 02200042 1 3 10 4 7 5 16 10 1 1 16 16 4 2 0 75 1 02200056 1 3 14 9 11 3 20 15 2 5 1 5 1 12 14 16 5 6 1 1 1 5 02200075 1 3 18 1 13 5 20 15 2 5 1 12 16 7 5 1 5...

Page 7: ...PROFIBUS See relevant option module User Guide Medium Grey SI DeviceNet Light Grey SI CANopen Beige SI Ethernet Brown Red SI EtherCAT Yellow Green SI PROFINET V2 Automation I O expansion Orange SI I O...

Page 8: ...Smart Adaptor Drive Size H W D M1 M2 A B mm in mm in mm in mm in mm in mm in mm in mm in 1 160 6 30 75 2 95 130 5 12 143 5 70 53 2 08 5 0 2 0 0 00 100 3 93 2 205 8 07 75 2 95 150 5 91 194 7 63 55 2 1...

Page 9: ...cation Size 1 Size 2 Size 3 Size 4 Small terminal screwdriver Control relay terminals 9 9 9 9 3 mm Flat bladed screwdriver Power terminals 9 5 mm Flat bladed screwdriver Terminal cover 9 9 9 9 4 mm Fl...

Page 10: ...liance only the maximum supply symmetrical fault current must be limited to 100 kA On the size 2 110 V drives or when connecting single phase to a dual rated 200 V unit the supply should be connected...

Page 11: ...t is essential that an overload protection device is incorporated in the braking resistor circuit as shown in the electrical diagram on the back cover Model Minimum resistance Instantaneous power rati...

Page 12: ...50 Hz 1 phase 6 3 mA AC at 230 V 50 Hz 3 phase 17 5 mA AC at 230 V 50 Hz 1 phase 9 2 mA AC at 415 V 50 Hz 3 phase Size 3 17 1 mA AC at 230 V 50 Hz 1 phase 5 9 mA AC at 230 V 50 Hz 3 phase 5 7 mA AC a...

Page 13: ...is PAd 5 The setting of Pr 05 automatically sets the drive configuration The above leakage currents are just the leakage currents of the drive and do not take into account any leakage currents of the...

Page 14: ...esets selected by terminal 3 AI Pr Analog input 1 current or 3 presets selected by terminal 4 PrESEt Four presets selected by terminal 5 PAd Keypad reference 6 PAd rEF Keypad reference with terminal c...

Page 15: ...quency Drive enable 11 12 13 14 Run reverse Run forward Analog output 1 motor frequency Analog input 1 input 2 select 24 V output 10k 1 2 4 0V Voltage speed reference Reference select input AI 1 5 10...

Page 16: ...verse Run forward Analog output 1 motor frequency 24 V output Terminal 5 Terminal 14 Reference selected 0 0 Analog reference 1 0 1 Preset speed 2 1 0 Preset speed 3 1 1 Preset speed 4 1 2 4 0V Voltage...

Page 17: ...og output 1 motor frequency Analog input 1 input 2 select 24 V output When Pr 05 is set to PAd to run in reverse Set Pr 17 to On The keypad reference can now be set to a negative frequency to run the...

Page 18: ...r Motorized pot mode 0 zero at power up 1 last value at power up 2 zero at power up and only change when the drive is running 3 last value at power up and only change when drive is running 4 zero at p...

Page 19: ...with any length of shielded motor cable up to the limit for the drive it is unlikely that nearby industrial equipment will be disturbed It is recommended that the filter be used in all applications u...

Page 20: ...A1 2012 Conformity to the generic emission standards Equipment which is sensitive to electrical interference operating nearby In this case it is necessary to use The optional external EMC filter A sh...

Page 21: ...peed ref potentiometer is used to control the frequency reference in keypad mode only on Unidrive M201 Table 5 1 Status indications Figure 5 1 Unidrive M200 keypad detail Figure 5 2 Unidrive M201 keyp...

Page 22: ...ther Press the red reset button Carry out a drive reset through serial communications by setting Pr 10 038 to 100 5 2 Restoring parameter defaults Restoring parameter defaults by this method saves the...

Page 23: ...400V drive Def 50 400 V 400V drive Def 60 460 V RW Num RA US 09 Motor Rated Power Factor 0 00 to 1 00 0 85 RW Num RA US 10 User Security Status LEVEL 1 0 LEVEL 2 1 ALL 2 StAtUS 3 no Acc 4 LEVEL 1 0 RW...

Page 24: ...00 to 550 00 Hz Def 50 50 00 Hz Def 60 60 00 Hz RW Num RA US 40 Number of Motor Poles Auto 0 to 32 16 Auto 0 RW Num US 41 Control Mode Ur S 0 Ur 1 Fd 2 Ur Auto 3 Ur I 4 SrE 5 Fd tap 6 Ur I 4 RW Txt US...

Page 25: ...75 PID1 Output Lower Limit 100 00 100 00 RW Num US 76 Action on Trip Detection 0 to 31 0 RW Num ND NC PT US 77 Maximum Heavy Duty Current Rating 0 00 to Drive HD Current Rating A RO Num ND NC PT 78 S...

Page 26: ...alue into Pr 09 Pr 05 025 will need to be set to 0 Refer to the description of Pr 05 010 in the Parameter Reference Guide for further details If this parameter is read via serial communications it wil...

Page 27: ...Unidrive M200 201 Quick Start Guide 27 Issue Number 7...

Page 28: ...Reference 1 Preset frequency reference 14 0 5 17 Bipolar Analog Input 1 Analog Input 1 Mode Analog Input 1 Input 2 select Analog Input 2 Reference Enable AV PrESEt PAd PAd rEF E Pot torquE Pid 6 7 8...

Page 29: ...1 Ramp Mode Select 03 04 28 RFC A mode only 29 02 Maximum Speed Ramp Enable Analog output Digital output 37 Maximum Switching Frequency RFC A OL FREQUENCY RFC A U V W Resistor optional Torque Producin...

Page 30: ...peed protection Set Pr 03 at the required rate of acceleration Note that larger values produce lower acceleration The rate applies in both directions of rotation Set Pr 04 at the required rate of dece...

Page 31: ...elected by terminal 3 AI Pr Analog input 1 current or 3 presets selected by terminal 4 PrESEt Four presets selected by terminal 5 PAd Keypad reference 6 PAd rEF Keypad reference with terminal control...

Page 32: ...ls access via the drive keypad as follows 07 Motor Rated Speed RW Num US OL 0 0 to 33000 0 rpm Def 50 1500 0 rpm Def 60 1800 0 rpm RFC A Def 50 1450 0 rpm Def 60 1750 0rpm 08 Motor Rated Voltage RW Nu...

Page 33: ...t 1 11 Start Stop Logic Select RW Num US OL 0 to 6 0 RFC A Pr 11 Terminal 11 Terminal 12 Terminal 13 Latching 0 Enable Run Forward Run Reverse No 1 Stop Run Forward Run Reverse Yes 2 Enable Run Forwar...

Page 34: ...itching to equivalent of 20 mA input current on loss 2 4 20 H 4 20 mA hold at level before loss on loss 1 20 4 H 20 4 mA hold at level before loss on loss 0 0 20 0 20 mA 1 20 0 20 0 mA 2 4 20 tr 4 20...

Page 35: ...th the keypad When this parameter is read via a keypad it appears as zero Refer to the Control User Guide for further information Defines which value of keypad control mode reference is displayed at p...

Page 36: ...his is generally used when the drive is required to closely follow a speed reference which already contains acceleration and deceleration ramps Only a value of 3 or 4 in this parameter is saved If Pr...

Page 37: ...o be configured in fixed boost mode Pr 41 Fd or SrE with catch a spinning motor software enabled an autotune see Pr 38 on page 41 must be carried out to measure the motor s stator resistance beforehan...

Page 38: ...ly 34 Digital Input 5 Select RW Txt US OL Input 0 th Sct 1 th 2 th Notr 3 Fr 4 Input 0 RFC A Value Text Function 0 Input Digital input 1 th Sct Temperature measurement input with short circuit detecti...

Page 39: ...1 Drive running signal 2 Frequency arrived signal 3 Frequency level detection signal 4 Frequency level detection signal 5 Overload detection signal 6 Power off state 7 External fault stop 8 Frequency...

Page 40: ...bus voltage 0 to 800 V 10 Analog Input 1 11 Analog Input 2 12 Power output 0 to 2 x Pe 13 Torque limitation 14 Torque reference 0 to 300 37 Maximum Switching Frequency RW Txt US OL 0 667 0 1 1 2 2 3...

Page 41: ...motor up to 3 4 x Motor Rated Speed Pr 07 to determine the inertia from the acceleration deceleration time Following the completion of an autotune test the drive will go into the inhibit state The dr...

Page 42: ...2 Fd Fixed boost mode 3 Ur Auto Stator resistance and voltage offset measured at first drive enable 4 Ur I Stator resistance and voltage offset measured at each power up 5 SrE Square law characterist...

Page 43: ...to On 1 to update communications set up Defines the upper current threshold for the brake See Brake Controller Brake Release in Parameter Reference Guide Defines the lower current limit for the brake...

Page 44: ...t brake release delay Defines the initial direction of the brake See Brake Controller Brake Release in Parameter Reference Guide 48 Brake Controller Brake Release Frequency RW Num US OL 0 00 to 20 00...

Page 45: ...ed to the relay output If Brake Controller Enable Pr 55 USEr the brake controller is enabled but no parameters are set up to select the brake output These parameters show the last 3 trips Enables the...

Page 46: ...requency regulation The error is accumulated over a period of time and used to produce the necessary torque reference without any frequency error Increasing the integral gain reduces the time taken fo...

Page 47: ...is enabled This parameter is the output of the PID controller For further information refer to the Parameter Reference Guide Proportional gain applied to the PID error For further information refer t...

Page 48: ...it 3 Disable braking resistor temperature monitoring Bit 4 Disable parameter freeze on trip Refer to Parameter Reference Guide Displays the maximum heavy duty current rating of the drive Displays the...

Page 49: ...he frequency controller which is the sum of the Post Ramp Reference if the ramp output is not disabled and the hard frequency reference if enabled If the drive is disabled Final Demand Reference shows...

Page 50: ...ed to derive the Motor Rpm is the Final Demand Reference Pr 83 Current Magnitude is the instantaneous drive output current scaled so that it represents the r m s phase current in Amps under steady sta...

Page 51: ...which is controlled by the drive sequencer is used to select the Jog Reference Pr 15 This parameter displays the level of the analog signal present at analog input 1 terminal 2 This parameter display...

Page 52: ...dstill before an autotune is enabled To perform an autotune Set Pr 38 1 for a stationary autotune or set Pr 38 2 for a rotating autotune Close the drive enable signal apply 24 V to terminal 11 The dri...

Page 53: ...has been made to store data on a NV Media Card in a data block which already contains data C dAt NV Media Card data not found Attempt has been made to access non existent file or block on the NV Medi...

Page 54: ...ed A file has been changed power cycle to clear the trip FI In Firmware Incompatibility The user firmware is incompatible with the power firmware HFxx trip Hardware faults Internal drive hardware faul...

Page 55: ...hich could cause the DC bus to rise Check motor insulation using a insulation tester P dAt Power system configuration data error Contact the supplier of the drive PAd Keypad has been removed The PAd t...

Page 56: ...iled thS Motor thermistor short circuit The motor thermistor connected to terminal 14 digital input 5 on the control connections is short circuit or low impedance 50 tun S Autotune test stopped before...

Page 57: ...he adaptor connector locates into the drive connection below Alarm string Description br res Brake resistor overload Braking Resistor Thermal Accumulator in the drive has reached 75 0 of the value at...

Page 58: ...attempted or in the case of a card to drive transfer default parameters should be loaded The drive supports SD cards formatted with the FAT32 file system only Pr rEAd 30 Drive reads all parameters fro...

Page 59: ...engineers around the world The following EN IEC 61131 3 programming languages are supported Structured Text ST Function Block Diagram FBD Structured Function Chart SFC Ladder Diagram LD Instruction Li...

Page 60: ...ed air 11 4 Mounting Drives may be surface mounted using the appropriate brackets Drives may be mounted singly or side by side with suitable space between them bookcase mounting 11 5 Environment Drive...

Page 61: ...ted for dynamic braking 11 7 Motor overload protection and thermal memory retention All drives incorporate internal overload protection for the motor load that does not require the use of an external...

Page 62: ...e 9 10 11 12 Zero frequency Run forward 13 Run reverse 14 Digital I O Analog input 1 Analog input 2 select U BR _ V W DC bus Brake Motor L1 L2 L3 1 ph 3 ph AC power supply AC supply Digital Input 2 24...

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