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EDBCSXE040

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Operating Instructions

ECS

ECSEExxx / ECSDExxx / ECSCExxx

Power supply module

Summary of Contents for ECSDE012

Page 1: ...EDBCSXE040 y Ä y ä Operating Instructions ECS ECSEExxx ECSDExxx ECSCExxx Power supply module ...

Page 2: ...e up to 180s after removing mains voltage ATTENTION L appareil est sous tension pendant 180s après la coupure de la tension réseau For detailed information refer to the Instruction Manual 1D74 Ind Conl Eq 1 Design E standard panel mounted unit IP20 D push through technique thermally separated C cold plate technique Rated current 012 12 A 020 20 A 040 38 5 A Fieldbus interface C system bus CAN Volt...

Page 3: ... 3 EDBCSXE040 EN 6 0 ECSEE_002A ...

Page 4: ...XT keypad 52 72 X2 PE connection AIF X3 Not assigned X4 CAN connection l System bus CAN l Interface for master control and other modules PC HMI for parameterisation and diagnostics 53 X6 Connections l Low voltage supply l Digital inputs and outputs l Thermostat contacts 51 S1 DIP switch l CAN node address device address in the CAN network l CAN baud rate 95 X21 Mains connection 40 Status displays ...

Page 5: ...External brake resistors 22 3 3 1 Assignment of external brake resistors 22 3 3 2 Rated data 22 4 Mechanical installation 24 4 1 Important notes 24 4 2 Mounting with fixing rails standard installation 25 4 2 1 Dimensions 25 4 2 2 Mounting steps 25 4 3 Mounting with thermal separation push through technique 26 4 3 1 Dimensions 27 4 3 2 Mounting steps 29 4 4 Mounting in cold plate design 30 4 4 1 Di...

Page 6: ... the mains voltage 62 6 3 Setting chopper operation and short circuit braking 63 6 4 Configuring power supply enable input 64 6 5 Operation with external brake resistor 66 6 6 After mains switch on 67 6 6 1 Detection of the mains parameters 67 6 6 2 Monitoring functions 67 6 6 3 Fault responses 68 7 Parameter setting 69 7 1 General information 69 7 2 Parameter setting with Global Drive Control GDC...

Page 7: ...ng OU OC1 OC2 OC3 115 8 4 5 Temperature monitoring of device heatsink OH inside the device OH1 115 8 4 6 Fan monitoring FAN1 115 8 4 7 Brake resistor monitoring OC6 OH3 116 8 4 8 Brake chopper IGBT monitoring OC4 117 8 4 9 Device utilisation I x t monitoring OC5 117 8 4 10 Communication monitoring CE1 CE4 node guarding 118 9 Diagnostics 120 9 1 Diagnostics with Global Drive Control GDC 120 9 2 Dia...

Page 8: ...of accessories 155 11 3 1 Connector sets 155 11 3 2 Shield mounting kit 155 11 3 3 Axis modules 155 11 3 4 Capacitor modules 156 11 3 5 Components for operation and communication 156 11 3 6 Brake resistor 157 11 3 7 Mains fuses 158 11 3 8 Mains chokes 158 11 3 9 RFI filters 159 11 3 10 Motors 159 12 Index 160 ...

Page 9: ...supply module ECSxE power supply module ECSxE Any power supply module of the ECS series Capacitor module ECSxK series capacitor module ECSxK Any capacitor module of the ECS series Axis module Controller Any axis module of the ECS series l ECSxS Speed and Torque mode l ECSxP Posi and Shaft mode l ECSxM Motion mode l ECSxA Application mode ECSxS ECSxP ECSxM ECSxA Drive system Drive systems with l Ax...

Page 10: ...d plate technique ƒ Mounting Instructions ƒ Drilling jig Accessories The appendix includes information on the following accessories 155 ƒ Connector sets for Power supply modules ECSZE000X0B Capacitor modules ECSZK000X0B Axis modules ECSZA000X0B ƒ Shield mounting ECSZS000X0B001 EMC accessories ƒ Communication modules for the automation interface AIF ƒ ECSxS P M A axis module ƒ ECSxK series capacito...

Page 11: ... detection of mains voltage ƒ Mains failure monitoring ƒ Single phase mains current measurement for diagnostics ƒ Internal brake chopper IGBT ƒ Mains voltage dependent adaptation of brake chopper switch on voltage ƒ Internal brake resistor with monitoring not for ECSCE series in cold plate design ƒ Connection of external brake resistor with temperature switch possible ƒ Communication via integrate...

Page 12: ... guidelines of CE typical drive systems l can be used at non public mains in industrial premises l The user is responsible for the compliance of his application with the EC Directives Any other use shall be deemed inappropriate Liability l The information data and notes in these Instructions met the state of the art at the time of printing Claims on modifications referring to power supply modules ...

Page 13: ...iar with the assembly installation commissioning and operation of the product and who have the qualifications necessary for their occupation Application as directed Power supply modules are components which are designed for installation in electrical systems or machinery They are not to be used as domestic appliances but only for industrial purposes according to EN 61000 3 2 When installing the po...

Page 14: ...anufacturer of the system or machine is responsible for compliance with the required limit values demanded by EMC legislation The controllers must be installed in housings e g control cabinets to meet the limit values for radio interferences valid at the site of installation The housings must enable an EMC compliant installation Observe in particular that e g the control cabinet doors should have ...

Page 15: ...e cooling surfaces of the power supply module may become dirty or the ventilation slots may be obstructed Therefore clean the cooling surfaces and ventilation slots periodically under these operating conditions Do not use sharp or pointed tools for this purpose Disposal Recycle metal and plastic materials Ensure professional disposal of assembled PCBs The product specific safety and application no...

Page 16: ...electrical equipment operated on these earth leakage circuit breakers If a residual current device RCD is used as a protective means in the case of direct or indirect contact only a residual current device RCD of type B may be used Otherwise another protective measure such as separation from the environment through double or reinforced insulation or disconnection from the mains by means of a trans...

Page 17: ... energy i2t and peak let through current Ip of the inverse time current limiting circuit breaker will be less than that of the non semiconductor type K5 fuses with which the drive has been tested ƒ Alternate An inverse time circuit breaker may be used sized upon the input rating of the drive multiplied by 300 Markings provided for the inverter units ƒ The inverter units shall be used with supply u...

Page 18: ... may result in death or serious personal injury if the corresponding measures are not taken Stop Danger of property damage Reference to a possible danger that may result in property damage if the corresponding measures are not taken Application notes Pictograph and signal word Meaning Note Important note to ensure troublefree operation Tip Useful tip for simple handling Reference to another docume...

Page 19: ...m to the sides Can be mounted directly side by side without any clearance Environmental conditions Climate 3k3 in accordance with IEC EN 60721 3 3 Condensation splash water and ice formation not permissible Storage IEC EN 60721 3 1 1K3 25 55 C Transport IEC EN 60721 3 2 2K3 25 70 C Operation IEC EN 60721 3 3 3K3 0 55 C l Atmospheric pressure 86 106 kPa l Above 40 C reduce the rated output current ...

Page 20: ...egory III acc to VDE 0110 Discharge current to PE acc to EN 61800 5 1 3 5 mA AC during operation Enclosure IP20 NEMA 250 type 1 for l standard mounting panel mounted unit l mounting in cold plate technique l mounting with thermal separation push through technique IP54 on heatsink side Protective measures against l Short circuit in power terminals short circuit proof at mains connection l Short cir...

Page 21: ...ct current effective value IDC rated RMS A 12 0 20 0 38 5 Max connectable DC bus capacitance C uF 6600 Low voltage supply of control electronics U V 20 30 Ityp A 0 35 Imax A 0 5 A at 24 V 1 Power loss total PV W 50 68 111 Inside the device 20 23 30 Heatsink 30 45 81 Velocity of cooling air only for ECSDE VC m s 3 Mass m kg approx 2 5 approx 3 2 Internal brake resistor not available for ECSCE RB Ω ...

Page 22: ...47R01K2 47 1 20 l l l ERBD022R03K0 22 3 00 l l l ERBS082R780W 82 0 78 l l l ERBS039R01K6 39 1 64 l l l ERBS020R03K2 20 3 20 l l l Pd Continuous power 3 3 2 Rated data Brake resistors of type ERBM Brake resistors with specifically adapted pulse capability in IP50 design Rated data Type Brake resistor ERBM082R100W ERBM039R120W ERBM020R150W Resistance RB Ω 82 39 20 Continuous power Pd W 100 120 150 H...

Page 23: ... 174 375 Max running time te s 15 Required recovery time ta s 135 Operating voltage Umax VDC 800 Max braking power PBmax kW PBmax Heat quantity QB running time Brake resistors of type ERBS Brake resistors with an increased power loss in IP65 design NEMA 250 type 4x Rated data Type Brake resistor ERBS082R780W ERBS039R01K6 ERBS020R03K2 Resistance RB Ω 82 39 20 Continuous power Pd W 780 1640 3200 Hea...

Page 24: ...Possible mounting positions Vertically at the mounting plate DC bus connections X22 at the top Mains connection X21 at the bottom ƒ Maintain the specified clearances above and below to other installations If the ECSZS000X0B shield mounting kit is used an additional clearance is required Ensure unimpeded ventilation of cooling air and outlet of exhaust air Several modules of the ECS series can be i...

Page 25: ...supply module Dimensions mm Type Size a b d d1 e h g ECSEE012 88 5 240 276 260 176 212 1 10 6 5 M6 ECSEE020 ECSEE040 131 1 max 212 mm depending on the communication module attached 4 2 2 Mounting steps Proceed as follows to mount the power supply module 1 Prepare the fixing holes on the mounting surface Use the drilling jig for this purpose 2 Take the fixing rails from the accessory kit in the car...

Page 26: ...ule Cooling The separated heatsink serves to reduce the heat generation in the control cabinet ƒ Distribution of the power loss approx 65 via separated cooler approx 35 inside the power supply module ƒ Protection class of the separated cooler IP54 The sealing surface at the heatsink of the power supply module must rest completely against the mounting plate Use a liquid thread sealant to bond the s...

Page 27: ... clearance below the module 195 mm Z c1 c1 h h a1 e e1 a g g g d b g a d b b1 b1 65 mm 65 mm a1 Z 0 1 ECSXA007 Fig 4 2 Dimensions for push through design Z Mounting cutout a1 x b1 28 Power supply module Dimensions mm Type Size a a1 b b1 c1 d e e1 g h ECSDE012 88 5 78 5 240 197 75 250 109 145 1 67 M5 10 5 ECSDE020 ECSDE040 131 121 5 1 max 145 mm depending on the communication module attached ...

Page 28: ...ation with shield mounting ECSZS000X0B ƒ Clearance below the mounting cutout 220 mm 70 mm 90 mm a1 a1 1 0 c1 h c1 g g b1 b1 d 2 ECSXA063 Fig 4 3 Dimensions of mounting cutout Mounting surface Mounting cutout for size Mounting cutout for size Power supply module Dimensions mm Type Size a1 b1 c1 d g h ECSDE012 78 5 197 75 250 M5 10 5 ECSDE020 ECSDE040 121 5 ...

Page 29: ...ting surface Use the drilling jig for this purpose 2 Prepare the mounting cutout The edges of the mounting cutout and the fixing holes for the clamps must be slightly curved inwards towards the power supply module 3 Apply liquid thread sealant to the threads of the screws for the wire clamps 4 Fix the clamps 5 Push the power supply module into the mounting cutout 6 Let the power supply module snap...

Page 30: ...st be at least as large as the cooling plate of the power supply module Smooth contact surface max deviation 0 05 mm Use all prescribed screwed connections to connect the collective cooler to the power supply module ƒ Comply with the thermal resistance Rth according to the table The values are valid for operation of the power supply modules under rated conditions Power supply module Power to be di...

Page 31: ... mounting kit ƒ Mounting clearance below the module 195 mm c1 c1 a1 a1 e g g g b g a d b a 0 1 65 mm 65 mm ECSXA009 Fig 4 4 Dimensions for cold plate design Power supply module Dimensions mm Type Size a a1 b c1 d e g ECSCE012 88 5 60 282 50 287 121 157 1 M6 ECSCE020 ECSCE040 131 90 1 Max 157 mm depending on the plugged on communication module ...

Page 32: ...nd degrease the contact areas of the collective cooler and the power supply module s cooling plate e g with methylated spirit 3 Screw the support onto the collective cooler 4 Push the power supply module from above into the support and tighten both studs with 3 5 4 5 Nm Note Penetration depth of the screws into the collective cooler approx 15 mm Tip The heat transfer resistance is reduced if follo...

Page 33: ...machine or system regarding the EMC limit values This for instance applies to Use of unshielded cables Use of collective interference filters instead of the assigned RFI filters Operation without RFI filters ƒ The compliance of the machine application with the EMC Directive is in the responsibility of the user If you observe the following measures you can assume that the machine will operate witho...

Page 34: ...he total cable length in the DC bus connection is 5 m install the capacitor module as close as possible to the axis module with the greatest power ƒ Use of several mounting plates Connect as much surface of the mounting plates as possible e g with copper bands ƒ Ensure the separation of motor cable and signal or mains cables ƒ Avoid a common terminal power strip for the mains input and motor outpu...

Page 35: ...face connection of the shield and the motor housing ƒ Shield the control cables Connect both shield ends of the digital control cables Connect one shield end of the analog control cables Always connect the shields to the shield connection at the axis module over the shortest possible distance ƒ Using the axis modules in residential areas Additionally dampen the shield in order to limit the interfe...

Page 36: ...on The integrated electrical isolation between the power section and the control section is a protective separation reinforced insulation acc to EN 61800 5 1 To maintain this protective separation it must be ensured that the external 24 V supply and all components connected to this supply also have a protective separation SELV PELV acc to EN 61800 5 1 24 V supply DC bus X6 24 GND X22 Basic insulat...

Page 37: ...connecting the power supply module immediately from the mains In the event of an earth fault at the output of the power supply module safe operation cannot be guaranteed Note ƒ Mains voltage dips can be reduced by decreasing the max charging current limit C0022 ƒ Deactivate the charging current limitation charge relay of the connected ECS axis modules with C0175 3 5 2 3 Operation on public supply ...

Page 38: ... correctly on the supply side against mains fluctuations and voltage peaks ƒ All power connections are plug connections and are coded The connector set for the ECSZE000X0B power supply modules must be ordered separately ƒ Installation of cables acc to EN 60204 1 ƒ The cables used must comply with the approvals required for the respective application e g VDE UL etc Assignment of the plug connectors...

Page 39: ...ule 0 2 10 mm2 AWG 24 8 With insulated wire end ferrule 0 25 6 mm2 AWG 22 10 With insulated TWIN wire end ferrule 0 25 4 mm2 AWG 22 12 Shielded cables The following factors decisively determine the effect of the shielded cables ƒ Good shield connection Ensure a contact surface as large as possible ƒ Low shield resistance Only use shields with tin plated or nickel plated copper braids shields with ...

Page 40: ...he general EMC Directive ƒ With some 24 V switched mode power supplies the EMC limit values for the system will only be met if the power supplies are connected to ECSZZ series RFI filters Please contact the manufacturer of the power supply unit on the compliance with EMC limit values for conducted interference You must observe the notes in the documentation on the ECSZZ series RFI filter Wiring va...

Page 41: ...5 A 8 1 Cable without wire end ferrule or with pin end connector 2 Cable length max 30 cm Warnings ƒ Use UL approved cables fuses and fuse holders only ƒ UL fuse Voltage 500 600 V Tripping characteristic H K5 or CC Replacing defective fuses Danger Hazardous electrical voltage Components can carry hazardous voltages up to 3 minutes after power off Possible consequences ƒ Death or severe injuries wh...

Page 42: ... power supply module ƒ Design the UG cables twisted and as short as possible Ensure short circuit proof routing ƒ Cable length module module 30 cm install shielded UG cables Fuses Fusing the DC bus interconnection is not required if power supply modules of the ECS series are used which are fused on the mains side Cable cross sections Cable length modu le module Wire end ferrule Cable cross section...

Page 43: ...ake resistor Rb and the brake transistor to UG ƒ Bridge between the terminals X6 T1 and X6 T2 CR Deactivate the temperature monitoring of the non existing external brake resistor L3 N L1 L2 Z1 K1 K1 L1 L2 L3 PE X21 UG UG UG UG UG UG PE PE PE X22 X23 Off On UG BR1 BR0 M 3 R T1 T2 X6 J 2 6 K1 0 Rb U V W PE X24 BD1 BD2 X25 X7 UG UG UG UG PE PE X23 M 3 R J 2 6 0 U V W PE X24 BD1 BD2 X25 X7 F4 F1 F3 EC...

Page 44: ...e brake resistor will be overheated ƒ Read the documentation for the external brake resistor Observe the safety instructions contained therein If the power supply module needs a high amount of braking power when it comes as standard built in unit or in push through technique design ECSEE ECSDE an external and more powerful brake resistor can be connected instead of the internal brake resistor A po...

Page 45: ...G UG UG UG PE PE X23 M 3 R J 2 6 0 U V W PE X24 BD1 BD2 X25 X7 ECSxS P M A ECSxE ECSxS P M A J J Rbext Rbext ECSXA012 Fig 5 4 Interconnected power system with external brake resistor HF shield termination by large surface connection to functional earth see mounting instructions for shield mounting ECSZS000X0B Twisted cables K1 Mains contactor F1 F4 Fuse Z1 Mains choke mains filter optional Rbext E...

Page 46: ...m PE 5 m ECSXE011 Fig 5 5 Connection of external brake resistors ERBM series HF shield termination by large surface PE connection Twisted cables Wiring of external brake resistor of ERBS ERBD series T1 T2 BR1 UG X22 X6 ECSxE BR0 UG UG PE 5 m ERBS ERBD RB RB1 RB2 T1 T2 PE T1 T2 BR1 UG X22 X6 ECSxE BR0 UG UG PE ERBS ERBD RB RB1 RB2 T1 T2 PE 0 5 m ECSXE010 Fig 5 6 Wiring of external brake resistor ER...

Page 47: ...PE PE PE X22 X23 Off On UG BR1 X26 BR0 X23 T1 T2 X6 DI1 DI2 DO1 D24 24V GND GND 24 V DC 2 1 0 M 3 R J 2 6 U V W PE X24 BD1 BD2 X25 X7 F1 F3 Z1 ECSxS P M A ECSXX004 Fig 5 7 Wiring of capacitor module ECSxK HF shield termination by large surface connection to functional earth see Mounting Instructions for ECSZS000X0B shield mounting kit Twisted cables K1 Mains contactor F1 F4 Fuse Z1 Mains choke mai...

Page 48: ... DC bus Otherwise the power supply module may be damaged Shield connection of control cables and signal cables The plate on the front of the device serves as the mounting place two threaded holes M4 for the shield connection of the signal cables The screws used may extend into the inside of the device by up to 10 mm For optimum contact of the shield connection use the wire clamps from the ECSZS000...

Page 49: ... The switch on sequence of the auxiliary relay see Fig 5 8 is as follows 1 The digital input X6 DI1 power supply enable of the power supply module is switched to HIGH by the higher level control or by the operator The DC bus is charged 2 The ready for operation output of the axis module DO1 now switches the X6 DI2 digital input central controller enable of the power supply module via the relay In ...

Page 50: ...to connected axis modules 24 V DC 0 7 A max 1 4 A short circuit proof X6 DI1 Digital input 1 for power supply enable charge of the DC bus LOW 3 5 V 3 1 5 mA HIGH 15 30 V 2 15 mA Input current at 24 V DC 8 mA per input X6 DI2 Digital input 2 for central controller enable signal to connected modules available at output X6 DO1 Cable cross sections and screw tightening torques Cable type Wire end ferr...

Page 51: ... used together with the X6 DO1 output as centrally controlled controller enable for all connected axes The DO1 output only switched if the DC bus has been charged completely without any trouble This automatically ensures that the axis modules cannot be enabled too early and consume energy from the DC bus too early ƒ For this purpose wire the X6 DO1 output with the X6 SI1 inputs of the axis modules...

Page 52: ...C or PC The following combinations are possible Operating communication module Type order number Can be used together with ECSxE ECSxS P M A Keypad XT EMZ9371BC ü ü Diagnosis terminal keypad XT with hand held E82ZBBXC ü ü LECOM A RS232 EMF2102IB V004 ü ü LECOM B RS485 EMF2102IB V002 ü ü LECOM A B RS232 485 EMF2102IB V001 ü ü LECOM LI optical fibre EMF2102IB V003 ü ü LON EMF2141IB ü INTERBUS EMF211...

Page 53: ... of the ECS series ƒ set parameters and display code contents System bus CAN wiring ECSxE092 Fig 5 9 Example of wiring the system bus CAN ECSxE Power supply module ECSxS P M A Axis module M Master control e g ETC Note Connect one bus terminating resistor 120 W each to the first and last node of the system bus CAN Assignment of the plug connectors X4 CAN X14 CAN AUX Description CH CAH CAN HIGH CL C...

Page 54: ... 1000 25 Tab 5 1 Total cable length 2 Check the compliance with the segment cable length in Tab 5 2 The segment cable length is determined by the cable cross section used and the number of nodes Without a repeater the segment cable length corresponds to the total cable length Number of nodes Cable cross section 0 25 mm2 0 5 mm2 0 75 mm2 1 0 mm2 2 240 m 430 m 650 m 940 m 5 230 m 420 m 640 m 920 m 1...

Page 55: ...mains choke Connection of the brake resistor internal external via terminals BR0 BR1 X22 Polarity of the DC bus voltage supply via terminals UG UG X22 ƒ The control connection X6 Connection of the 24 V supply GND Connection of temperature sensor contact of the external brake resistor or connection of jumper when using the internal brake resistor to terminals T1 T2 Adjustment of wiring to the signa...

Page 56: ... higher level master 59 Control via digital inputs 60 Configure system bus CAN Digital inputs Set X6 DI1 DI2 HIGH Digital inputs Set X6 DI1 DI2 HIGH Specify control word Specify control word Configure monitoring functions 109 l Save parameters in the power supply module with C0003 1 l Save parameter set with GDC in the parameter set file Switch on the mains End ...

Page 57: ...stem bus adapter EMF2173IB EMF2177IB l Start GDC and select the device to be set 70 3 Set mains voltage Setting via C0173 l Setting of the connected ECS axis modules C0173 Set DC bus thresholds according to the mains voltage used Set C0175 3 charging current limitation is not active 62 4 Set function of the brake resistor Setting via C0127 Brake chopper and or fast discharge function short circuit...

Page 58: ...6 58 EDBCSXE040 EN 6 0 The basic settings are now complete Please continue with the settings for the operating mode selected ƒ Operation via system bus CAN with higher level master 59 ƒ Control via digital inputs 60 ƒ Operation via EtherCAT with higher level master 61 ...

Page 59: ...tus 4 If necessary adapt further codes to your application l Master slave operation C0352 l Mode for the process data transfer C0360 1 cyclic sync controlled 87 C0360 0 event controlled cyclic without sync 85 l Boot up time cycle time for process data transfer C0356 l Node Guarding C0352 C0382 C0383 C0384 100 101 101 102 5 Set input X6 DI2 to HIGH If the power supply module is ready for operation ...

Page 60: ...hort description Detailed information Initial state l Basic settings completed l C0001 1 57 1 Set input X6 DI2 to HIGH Output X6 DO1 is set to HIGH when the module is ready for operation 2 Set input X6 DI1 to HIGH Charging process is started After some seconds the earth fault test is complete and the DC bus is charged The power supply module is now ready for operation status word 1 bit 0 1 ...

Page 61: ...n error on the automation interface AIF 3 Set EtherCAT module to Operational 4 Set input X6 DI2 to HIGH If the power supply module is ready for operation output X6 DO1 is set to HIGH 5 Set input X6 DI1 to HIGH Charging is enabled 6 Specifiy control word A Reset bit must be set to 0 in the first telegram B Specify control word via AIF Note If AIF control is used it is not required to operate a togg...

Page 62: ...code C0173 according to the mains voltage used ƒ Parameterise the charge relay function of the connected axis modules with C0175 3 ƒ Please observe the notes given in the detailed documentation on the axis modules Parameter C0173 Designation Mains voltage selection Data type INTEGER_32 Index 24402dec 5F52hex Mains voltage selection 62 Selection list Lenze setting printed in bold Information No res...

Page 63: ...ccur in the DC bus ƒ energy cannot be discharged from the DC bus ƒ This function is carried out automatically with most error messages 67 but it can also be requested via the master control system or manually ƒ As the DC bus must be safely disconnected from the mains for short circuit braking the brake chopper IGBT is switched on with a delay of approx 150 ms after the short circuit braking reques...

Page 64: ...upply enable via terminal X6 DI1 Note The parameters can only be changed if the controller is inhibited 64 Selection list Lenze setting printed in bold Information 0 Mains disconnection slow discharge 1 Mains disconnection and TRIP RESET 2 Mains disconnection and quick discharge short circuit braking 4 Mains disconnection quick discharge short circuit braking and TRIP RESET Note Mains voltage dips...

Page 65: ...ey if the STOP function has previously been activated by pressing the STOP key The device cannot be restarted in this case Parameter C0469 Designation Function of STOP keypad key for ECSxE Data type INTEGER_32 Index 24106dec 5E2Ahex Setting of the STOP keypad key function of the ECSxE power supply module Note The parameters can only be changed if the controller is inhibited Selection list Lenze se...

Page 66: ...be found in the GDC parameter menu 71 under Short setup and Monitoring Stop The device can be destroyed if the monitoring is deactivated while the internal brake resistor is used Parameter C0579 Designation Response monitoring of internal brake resistor OC6 Data type INTEGER_32 Index 23996dec 5DBChex Monitoring response of the internal brake resistor fault message OC6 116 Selection list Lenze sett...

Page 67: ...ons If a monitoring function responds ƒ the set fault response is triggered to protect the drive and ƒ the fault message is entered at position 1 in the fault history buffer C4168 x 130 In the fault history buffer C0168 x fault messages are saved in codes as 4 digit numbers The first digit describes the type of fault response The last three digits correspond to the fault number No of the fault mes...

Page 68: ...e power supply module is ready for operation again ð The charging of the DC bus is continued Message Danger The drive restarts automatically if the message is removed o n n Message active ð The charging of the DC bus is stopped ð The drive is coasting no control ð The system bus CAN indicates to the master that the power supply module is not ready for operation Message is reset ð The power supply ...

Page 69: ...nce book Parameter setting with XT keypad or PC laptop Detailed information on parameter setting with the XT keypad can be found in the following chapters Detailed information on the parameterisation by means of a PC laptop can be found in the documentation for the Global Drive Control GDC parameterisation and operating program In addition to parameter setting the XT keypad or PC laptop serves to ...

Page 70: ...GDC input assistant offers a comfortable motor selection ƒ The menu structure supports the commissioning process by its clear structuring X4 0 1 L 3 2 4 5 ECSXE453 Fig 7 1 Using the GDC Lenze parameter setting program Global Drive Control GDC PC or laptop PC system bus adapter EMF2173IB EMF2177IB with connection cable Sub D plug with 3 pole cable 3 pole plug CAG CAL CAH from connector set ECSZE000...

Page 71: ... GDC 7 71 EDBCSXE040 EN 6 0 GDC parameter menu ECSXE466 Fig 7 2 GDC parameter menu in case of ECSxE power supply module By double clicking the single menu items of the GDC parameter menu the corresponding codes for setting and display of parameters are indicated ...

Page 72: ...B b c p SHPRG Para Code Menu 0050 00 G L O B A L D R I V E I n i t Y Z y z T V S U d 0050 00 50 00 Hz 2 0 Y Z y z T V S U d 0050 00 50 00 Hz 2 0 d A B b c 0 1 2 3 9371BC018 Connect the keypad to the AIF interface X1 of the axis module power supply module It is possible to connect disconnect the keypad during operation As soon as the keypad is supplied with voltage it carries out a short self test ...

Page 73: ... immediately The device immediately operates with the new parameter value SHPRG The parameter must be confirmed with The device operates with the new parameter value after being confirmed SHPRG When the controller is inhibited the parameter must be confirmed with The device operates with the new parameter value after the controller has been released again None Display parameters Cannot be changed ...

Page 74: ...ee the following table 7 3 3 Description of the function keys Note Key combinations with Press and keep it pressed then press second key in addition Key Function Menu level 1 Code level Parameter level Operating level Change to parameter level Change to operating level Change to code level Load predefined configurations in the menu Short setup 2 Accept parameters when SHPRG or SHPRG is displayed C...

Page 75: ...ode Display of the current parameter value 4 Change to parameter level 5 If SHPRG is displayed inhibit controller The drive is coasting 6 Change parameter A Move cursor under the digit to be changed B Change digit Change digit quickly 7 Accept changed parameter Display SHPRG or SHPRG Confirm change to accept parameter Display OK Display The parameter was accepted immediately 8 If necessary enable ...

Page 76: ...ce HMI for parameter setting and diagnostics e g with the Lenze parameter setting and operating program Global Drive Control or Interface to a decentralised I O system X4 4 5 X4 X14 X4 X14 X4 X14 Systembus CAN MotionBus CAN Y Z y z T V S U d A B b c p SHPRG Para Code Menu 0050 00 50 00_Hz MCTRL NOUT X1 X1 X4 X14 X1 X1 0 1 3 X1 2 ECSXA028 Fig 8 1 Example Wiring of the MotionBus CAN and system bus C...

Page 77: ...objects following the CANopen communication profile CiA DS301 version 4 01 developed by the umbrella organisation of CiA CAN in Automation in conformity with the CAL CAN Application Layer Tip For further information visit the homepage of the CAN user organisation CiA CAN in Automation www can cia org 8 1 1 Structure of the CAN data telegram Control field CRC delimit ACK delimit Start RTR bit CRC s...

Page 78: ...st system and the controllers to ensure a permanent exchange of current input and output data l Process data are not stored in the controller l Process data are for instance setpoints and actual values Parameter data SDO Service Data Objects l Parameter data are transferred via the parameter data channel and acknowledged by the receiver i e the receiver gets a feedback whether the transmission was...

Page 79: ...volved in the data exchange on the bus Furthermore a part of the initialisation or the entire initialisation process can be executed in each NMT status by transmitting different telegrams see state transitions All parameters will be written with their set values After the initialisation is completed the controller is in the Pre Operational status Pre operational before ready for operation The cont...

Page 80: ...address included in the command specifies the receiver s 3 6 01 xx Operational Network management telegrams sync emergency process data PDO and parameter data SDO are active corresponds to Start Remote Node Optional In case of change event controlled and time controlled process data PDO are sent once 4 7 80 xx Pre operational Network management telegrams sync emergency and parameter data SDO are a...

Page 81: ...re network The change over can also be done by a controller With a certain delay after mains connection a telegram is sent once which changes the status of the entire drive system to Operational The delay time can be set via the following codes Interface Code X1 Automation interface AIF C2356 4 X4 ECSxS P M MotionBus CAN ECSxA E System bus CAN C0356 4 X14 System bus CAN l Interface is not availabl...

Page 82: ... interfaces X1 X4 and X14 Interface PDOs RPDO to ECS module TPDO from ECS module Availability in ECS modules ECSxE ECSxS ECSxP ECSxM ECSxA X1 Automation interface AIF RPDO AIF1_IN ü V3 0 or higher V3 0 or higher ü AIF2_IN ü ü AIF3_IN ü ü TPDO AIF1_OUT ü V3 0 or higher V3 0 or higher ü AIF2_OUT ü ü AIF3_OUT ü ü X4 ECSxS P M MotionBus CAN ECSxA E System bus CAN RPDO CAN1_IN ü ü ü ü ü CAN2_IN ü ü ü C...

Page 83: ...hex 00hex 00hex 00hex 00hex 00hex 11 bits Fig 8 5 Structure of process data input telegram RPDO Process data output telegram TPDO ƒ The process data output telegram reports status information from the controller Status information can be as follows Current status of the controller Status of the digital inputs States about internal analog values Fault error messages This information enables the hig...

Page 84: ...hout sync CAN3_OUT event controlled cyclic without sync CANaux3_OUT ƒ Cyclic data transmission with sync telegram 86 via AIF1 CAN1 CANaux1 The sync telegram enables the controller to accept the process data from the master RPDOs or send them to the master TPDOs ƒ Event controlled data transmission via AIF2 3 CAN2 3 CANaux2 3 The data will be transmitted if a value changes in the corresponding outp...

Page 85: ...r level host system PDO1 cyclic process data setpoints and actual values RPDO1 CAN1_IN TPDO1 CAN1_OUT Host system ECS module Fig 8 7 Example Process data transfer via CAN1_IN and CAN1_OUT For a quick exchange of process data from or to the master one process data object is available for input signals RPDO1 and one process data object for output signals TPDO1 with eight bytes of user data each ...

Page 86: ...AN sync telegram CAN sync telegram Cycle time TPDOs RPDOs 2 3 Fig 8 8 Sync telegram 1 After the CAN sync telegram has been received the synchronous process data from the controllers are sent to the master TPDOs They are read as process input data in the master 2 When the transmission process is completed the process output data of the master are received by the controllers RPDOs All other telegram...

Page 87: ...al extensions They can however also be used by a host system X4 4 5 X14 X4 X14 X14 Systembus CAN MotionBus CAN Y Z y z T V S U d A B b c p SHPRG Para Code Menu 0050 0050 00 50 00_Hz 50 00_Hz MCTRL NOUT X14 0 1 3 X1 2 TPDO2 RPDO2 X4 X4 X4 TPDO2 RPDO2 TPDO2 RPDO2 ECSXA219 Fig 8 9 Example event controlled process data objects PDO2 The process data objects serve to transmit simple binary signals e g s...

Page 88: ...mitted with low priority Parameter data are transmitted as SDOs Service Data Objects via the system bus CAN and acknowledged by the receiver The SDOs enable the writing and reading access to the object directory The CAN bus interfaces X4 and X14 are provided with two separated parameter data channels each which serve to simultaneously connect different devices for parameter setting and diagnostics...

Page 89: ...ser data is shown in motorola format Examples for parameter data transfer can be found from 92 Command The command contains the services for writing and reading the parameters and information on the length of the user data Command Bit 7 MSB Bit6 Bit5 Bit4 Bit3 Bit 2 Bit 1 Bit 0 LSB Command specifier cs toggle t Length e E Write request 0 0 1 0 00 4 bytes 01 3 bytes 10 2 bytes 11 1 byte 1 1 Write r...

Page 90: ...ase of a communication error an Error response is generated by the addressed node This telegram always contains the value 6 in Data 4 and an error code in Data 3 The error codes are standardised acc to DS301 V4 02 Addressing by index and subindex The parameter or Lenze code is addressed with these bytes according to the following formula Index 24575 Lenze code number Data 1 Data 4 Parameter value ...

Page 91: ... 4 In these bytes the index byte 2 and 3 and subindex byte 4 of the code in which an error occurred are entered ƒ Byte 5 to 8 In the data bytes 5 to 8 the error code is entered The structure of the error code is reversed to the read direction Example The representation of the error code 06 04 00 41hex in the bytes 5 to 8 Read direction of the error code 41 00 04 06 5 byte 6 byte 7 byte 8 byte Low ...

Page 92: ...ler Command Value Read request 40hex ƒ Index calculation Index Calculation 24575 code number 24575 61 24514 5FC2hex ƒ Subindex 0 ƒ Telegram to controller Identifier User data Command Index LOW byte Index HIGH byte Subindex Data 1 Data 2 Data 3 Data 4 1541 40hex C2hex 5Fhex 00 00 00 00 00 ƒ Telegram from controller Identifier User data Command Index LOW byte Index HIGH byte Subindex Data 1 Data 2 D...

Page 93: ...on Index Calculation 24575 code number 24575 12 24563 5FF3hex ƒ Subindex 0 ƒ Calculation of the acceleration time Data 1 4 Calculation Value for acceleration time 20 s ú 10 000 200 000dec 00 03 0D 40hex ƒ Telegram to controller Identifier User data Command Index LOW byte Index HIGH byte Subindex Data 1 Data 2 Data 3 Data 4 1537 23hex F3hex 5Fhex 00 40hex 0Dhex 03hex 00 ƒ Telegram from controller i...

Page 94: ...ID The basic identifier for the ECSxE power supply module is preset ex works with the following values Object Basic identifier dec hex Network management NMT 0 0 Sync telegram 128 80 Process data channel to ECSxE in cyclic operation sync controlled RPDO CAN1_IN 512 200 Process data channel from ECSxE in cyclic operation sync controlled TPDO CAN1_OUT 384 180 Process data channel to ECSxE in event c...

Page 95: ...1 or via C0350 C0351 ƒ If one of the address switches 2 7 of the DIP switch is switched on ON and the low voltage supply is connected the setting of the DIP switch is evaluated and entered into C0350 CAN node address and C0351 baud rate ƒ If the address switches 2 7 are switched off OFF the switch position is not evaluated The node address and the baud rate are then taken from C0350 and C0351 ƒ Th...

Page 96: ...ess ON OFF ON 1 6 2 7 4 3 8 5 9 10 S1 OFF Node address setting is only valid for CAN C0350 is overwritten if one of switches S2 S7 is in ON position ON Node address setting is valid for CAN and CANaux C0350 and C2450 are overwritten if one of switches S2 S7 is in ON position S2 32 ON 32 16 8 56 S3 16 ON S4 8 ON S5 4 OFF S6 2 OFF S7 1 OFF Baud rate setting Note The baud rate must be set identically...

Page 97: ...de address Setting range min value unit max value Lenze setting 1 63 32 Parameter C0351 Designation CAN baud rate Data type INTEGER_32 Index 24224dec 5EA0hex Entry of the CAN baud rate Note l The baud rate must be set identically for all CAN nodes l This code is not active if one of the switches 2 7 of the DIP switch is set to ON 95 l After the setting a reset node is required Selection list Lenze...

Page 98: ...active if one of the switches 2 7 of the DIP switch is set to ON l After the setting a reset node is required Selection list Lenze setting printed in bold Information 0 COB ID basic identifier C0350 94 1 COB ID 384 C0354 98 Subcodes Information C0353 1 ID creation CAN1_IN OUT cyclic operation sync controlled C0353 2 ID creation CAN2_IN OUT reserved C0353 3 ID creation CAN3_IN OUT event controlled ...

Page 99: ...to log in again manually or to research the devices connected to the bus 8 2 3 Display of the resulting identifiers C0355 is the display code for the resulting identifiers ƒ General addressing 94 Identifier COB ID basic identifier adjustable node address node ID ƒ Individual addressing 98 Identifier COB ID 384 ID offset C0354 Parameter C0355 Designation CAN_IN OUT identifier COB IDs Data type INTE...

Page 100: ...rocess data objects is only possible in this status The configuration is carried out via C0352 Parameter C0352 Designation CAN master slave boot up configuration Data type INTEGER_32 Index 24223dec 5E9Fhex Master slave configuration for CAN bus interface X4 100 Note After the setting a reset node is required Selection list Lenze setting printed in bold Information 0 Slave 1 Master CAN network PDO ...

Page 101: ...e CAN network after the master has been switched on mains switching Only valid if C0352 1 master Normally the Lenze setting 3000 ms is sufficient ƒ In a CAN network without a higher level host one node master must initialise the CAN network The master activates the entire network once at a specific instant and thus starts the process data transfer State change from Pre operational to Operational C...

Page 102: ...le is configured as Node Guarding Slave 2 Set the time interval of the status enquiry by the master Node Guard Time via C0382 3 Set the factor for the monitoring time Node Life Time Factor via C0383 Node Life Time Node Guard Time C0382 Node Life Time Factor C0383 4 Set the response to a Life Guarding Event via C0384 Parameter C0352 Designation CAN master slave boot up configuration Data type INTEG...

Page 103: ...ting range min value unit max value Lenze setting 0 255 0 Parameter C0384 Designation Response CAN node guarding Data type INTEGER_32 Index 24191dec 5E7Fhex Response to a Life Guarding Event if no node guarding telegram has been received during Node Life Time C0382 x C0383 l When C0382 0 or C0383 0 the monitoring function is not active no node guarding fault message is enabled l Only relevant if C...

Page 104: ...00 A reset node can be made by ƒ Switching on again the low voltage supply ƒ Reset node via the bus system by the network management NMT ƒ Reset node with C0358 1 by means of keypad XT If the reset node is executed via GDC the communication will be interrupted as a matter of principle Thus it is required to log in again manually or to research the devices connected to the bus Parameter C0358 Desig...

Page 105: ...gnation Meaning LOW 0 STE_TOGGLE Toggle bit Bit state change as a sign of life of the control 1 STE_RESET 0 1 Reset fault message Active fault message 2 STE_KSB 0 1 No short circuit braking KSB Carry out short circuit braking KSB 3 STE_REGLERFREIGABE 0 1 X6 DO1 always LOW X6 DO1 is HIGH if the power supply module is ready for operation and the input X6 DI2 is HIGH 4 Free 7 HIGH 8 Reserved 10 11 Fr...

Page 106: ...ctive 4 STA1_KSB_FAIL 0 1 OK No short circuit braking possible because DC bus charged externally 5 STA1_KSB_AKTIV 0 1 Normal operation Short circuit braking active 6 STA1_K1_EIN 0 1 UG relay open UG relay closed switched on 7 STA1_K2_EIN 0 1 UG relay open UG relay closed switched on HIGH 8 Reserved 10 11 STA1_DI1 0 1 Terminal mains enable x6 DI1 LOW Terminal mains enable x6 DI1 HIGH 12 STA1_DI2 0 ...

Page 107: ...ossible causes l Missing bus termination l Insufficient shielding l Potential differences in the grounding of the control electronics l Bus load is too high l Node is not connected to the system bus CAN 3 Bus off Too many faulty telegrams The node has disconnected from the system bus CAN It can be reconnected by l Mains reconnection l Reset node 104 l Reset of the fault message CE4 TRIP RESET Para...

Page 108: ...or sending the diagnostics PDO The CAN bus is Operational and the cycle time for CAN2_OUT is 0 ms C0356 2 Possible settings C390 x 0 Not assigned 0 bytes C390 x 1 Voltage UL1L2 2 bytes C390 x 2 Voltage UL2L3 2 bytes C390 x 3 Counter of the zero crossings per second frequency measurement of UL1L2 2 bytes C390 x 4 Mains synchronisation n times outside the limits evaluation of Usd and Usq 1 byte C390...

Page 109: ...m operating system V2 0 l C0599 65535 LP1 TRIP l C0599 65535 LP1 warning LP1 message C0599 ü l ü ü 0050 OH Device heatsink temperature 90 C ü l 0051 OH1 Internal device temperature 90 C ü l 0053 OH3 Overload of external brake resistor l 0061 CE0 Communication error on the automation interface AIF C0126 ü l 0062 CE1 Communication error at the process data input object CAN1_IN in cyclic operation sy...

Page 110: ...on Fault message 0079 PR5 Internal fault EEPROM ü l 0095 FAN1 Fan monitoring only for built in units ECSEE ü l 0105 H05 Internal fault memory ü l 0106 H06 Internal fault power section ü l 0260 1260 2260 NodeGuard Trp NodeGuard Msg NodeGuard Wrn Life Guarding Event The power supply module as CAN slave does not receive a node guarding telegram from the CAN master within the Node Life Time C0384 l ü ...

Page 111: ... at position 1 in the fault history buffer C4168 x 130 In the fault history buffer C0168 x fault messages are saved in codes as 4 digit numbers The first digit describes the type of fault response The last three digits correspond to the fault number No of the fault message Type of response 0xxx TRIP 1xxx Message 2xxx Warning 3xxx FAIL QSP only for ECSxS P M A axis modules Example C0168 1 2061 ƒ x0...

Page 112: ...er supply module is ready for operation again ð The charging of the DC bus is continued Message Danger The drive restarts automatically if the message is removed o n n Message active ð The charging of the DC bus is stopped ð The drive is coasting no control ð The system bus CAN indicates to the master that the power supply module is not ready for operation Message is reset ð The power supply modul...

Page 113: ... is ready for operation the limits are expanded to tolerate short mains fluctuations In this case an LP0 warning is displayed When C0173 4 automatic detection of the mains voltage the range is defined with the rising edge of the mains enable input Code C0173 Measured values UL1_L2 and UL2_L3 V Not ready for operation Ready for operation OK LP0 message OK LP0 warning LP0 message 0 207 253 207 253 2...

Page 114: ...ure will be detected after half a mains period because the mains synchronisation is faulty If the DC bus is charged and the power supply module is ready for operation an LP1 warning is triggered For all other states an LP1 message is triggered to prevent a charging process with faulty synchronisation The LP1 warning message will be deactivated when the mains synchronisation has been free of faults...

Page 115: ... This TRIP can only be reset after 3 s Load on DC bus when charging OC3 The power supply module monitors the voltage rise in the DC bus during charging If the DC bus voltage does not rise for 500 ms this indicates that power is drawn from the DC bus or that the charging current is set too low C0022 In this case the TRIP OC3 is triggered This TRIP can only be reset after 3 s from software version 2...

Page 116: ... 228 W again ƒ The current flow is derived from the operating time and the voltage drop across the brake resistor Thus the fault message also occurs if the bridge between the terminals X22 BR1 and X22 UG is missing or an external brake resistor is connected between X22 BR0 and X22 UG Parameter C0579 Designation Response monitoring of internal brake resistor OC6 Data type INTEGER_32 Index 23996dec ...

Page 117: ...rake resistor IGBT Note A TRIP OC4 can occur even if no brake resistor is connected 8 4 9 Device utilisation I x t monitoring OC5 Use the mains fuses 40 to ensure device protection A single phase I x t monitoring measures the load of the power supply module The monitoring enables operation with ƒ a permanent device output current Ir ƒ a device output current of up to 1 5 x IN for 30 s The power su...

Page 118: ...5E9Ahex Monitoring times for process data input objects l If no telegram arrives within the time set CE1 CE3 TRIP is enabled l Setting 0 ms monitoring is switched off 118 Setting range min value unit max value 0 ms 65000 Subcodes Lenze setting Information C0356 1 0 ms CAN1_IN monitoring time CE1 cyclic operation sync controlled C0356 2 0 ms CAN2_IN monitoring time CE2 reserved C0356 3 0 ms CAN3_IN...

Page 119: ... node monitoring Node Guarding the CAN master regularly enquires the states of the slaves participating in the monitoring process ƒ The master starts the node guarding by sending the node guarding telegram ƒ If the slave does not receive a node guarding telegram within the monitoring time Node Life Time the Life Guarding Event is enabled fault message NodeGuard Trp Msg Wrn Note Observe the informa...

Page 120: ... between phases L2 and L3 Display range min value unit max value 16383 V 16383 Parameter C0053 Designation DC bus voltage UG Data type INTEGER_32 Index 24522dec 5FCAhex Display of the DC bus voltage UG Display range min value unit max value 32767 V 32767 Parameter C0054 Designation Mains current r m s value Data type INTEGER_32 Index 24521dec 5FC9hex Display of the mains current r m s value Displa...

Page 121: ...le if C0064 95 Display range min value unit max value 0 65535 Parameter C0065 Designation External low voltage supply U24 Data type INTEGER_32 Index 24510dec 5FBEhex Display of the external low voltage supply U24 Display range min value unit max value 1638 3 V 1638 3 Parameter C0066 Designation Load of internal brake resistor Data type INTEGER_32 Index 24509dec 5FBDhex Display of the load of the i...

Page 122: ...ssage C0168 6 Fifth to last fault message C0168 7 Sixth to last fault message C0168 8 Seventh to last fault message Parameter C0178 Designation Elapsed hour meter Data type INTEGER_32 Index 24397dec 5F4Dhex Display of the time during which the power supply module was enabled Display range min value unit max value 214748 h 214748 Parameter C0179 Designation Power on time meter Data type INTEGER_32 ...

Page 123: ...IP Active TRIP contents of C0168 1 3 XXX MESSAGE Active message contents of C0168 1 4 Special device states Switch on inhibit 5 Source for controller inhibit the value of C0004 is displayed simultaneously STP1 9300 servo Terminal X5 28 ECSxS P M A Terminal X6 SI1 STP3 Operating module or LECOM A B LI STP4 INTERBUS or PROFIBUS DP STP5 9300 servo ECSxA E System bus CAN ECSxS P M MotionBus CAN STP6 C...

Page 124: ... Technik GmbH The program permits a simultaneous transmission and reception of CAN messages which can be transmitted manually and periodically Errors on the bus system and memory overflows of the triggered CAN hardware are displayed 9 3 1 Monitoring of telegram traffic on the CANopen bus 1 Connect your Engineering PC directly to the CANopen bus via the EMF2177IB USB system bus adapter 2 Start the ...

Page 125: ...e telegrams to the devices If no telegrams are displayed this may be caused by various factors Check the following ƒ Is your Engineering PC connected to the correct CANopen bus ƒ Is the correct system bus adapter activated under System control CAN Hardware ƒ What does the status line of the PCAN View contain ƒ In case of Bus Heavy mostly a node with a wrong baud rate disturbs the bus traffic ƒ Do ...

Page 126: ...odes to the Operational status 9 126 EDBCSXE040 EN 6 0 9 3 2 Setting all nodes to the Operational status 1 Create the following message under New transmit message 2 Select the CAN message in the Transmit window and press the space bar once to transmit it ...

Page 127: ...ossings result for a 60 Hz mains 120 zero crossings l If the characteristic of the variables is shown graphically a saw tooth profile develops 2 bytes 4 Mains synchronisation n times outside the limits evaluation of Usd and Usq l For the evaluation of the mains input voltage the voltages L1 L2 and L3 are transformed from alpha beta to d q and are scaled to the r m s value of the mains input voltag...

Page 128: ...esistor is overloaded l Bit 2 1 The external temperature contact is open l Bit 3 1 A short circuit of the brake IGBT has occurred l Bit 4 1 An LP0 error has occurred l Bit 5 1 An LP1 error has occurred l Bit 6 1 No short circuit braking possible l Bit 7 1 A U15 error has occurred 2 monitoring cycles below 17 V l Bit 8 1 The 24V supply was lower than the 17V monitoring threshold l Bit 9 15 Not assi...

Page 129: ...bled no fault Off Blinking Module inhibited CINH switch on inhibit C0183 Blinking 1 Hz Off Error TRIP error short circuit braking short circuit braking TRIP C0168 1 Blinking 3 Hz Off Message C0183 C0168 1 Blinking 1 Hz Blinking Warning with inhibited module C0183 C0168 1 Blinking 1 Hz On Warning with enabled module 10 1 2 Fault analysis with keypad XT EMZ9371BC The status messages in the display g...

Page 130: ...units for every fault occurred Fault number and response Time of the last occurrence Frequency of successive occurrence Note ƒ If several faults with different responses occur at the same time only the fault the response of which has the highest priority is entered in the history buffer Power supply module ECSxE TRIP KSB TRIP highest message warning lowest Axis module ECSxS P M A TRIP highest mess...

Page 131: ...rrent too low C0022 l Check system control wiring l Increase max charging current C0022 0014 OC4 Short circuit overload of brake resistor or IGBT l Brake IGBT defective l Brake resistor has low resistance l No brake resistor connected l Check brake resistor l Replace device 0015 OC5 I x t overload l Frequent and too long acceleration with overcurrent l Continuous overload with Imains 1 05 x Ir Che...

Page 132: ...g 0061 CE0 Communication error on the automation interface AIF Faulty transfer of control commands via the automation interface AIF l Plug the communication module XT keypad firmly screw down if necessary l Switch off monitoring C0126 3 0062 CE1 Communication error at the process data input object CAN1_IN in cyclic operation sync controlled l CAN1_IN object receives faulty data l Communication is ...

Page 133: ... CAN configuration l Make sure that Node Guarding has been activated in the CAN master l Adapt Node Life Time C0382 C0383 to the setting in the CAN master 10 2 2 Reset fault messages TRIP RESET Reaction Measures to reset the fault message TRIP Note If a TRIP source is still active the pending TRIP cannot be reset The TRIP can be reset by l Press keypad XT EMZ9371 BC ð Then press to re enable the p...

Page 134: ...ameter C0003 Designation Save parameter set Data type UNSIGNED_32 Index 24572dec 5FFChex Setting for saving the parameter set Selection list Lenze setting printed in bold Information 0 No response 1 Save parameter set Parameter C0004 Designation Selection of XT keypad status display Data type INTEGER_32 Index 24571dec 5FFBhex The XT keypad displays the selected code in the operating level if no ot...

Page 135: ...ange min value unit max value Lenze setting 23 ms 10000 50ms Parameter C0028 Designation Service code Data type INTEGER_32 Index 24547dec 5FE3hex Note Only the Lenze service is allowed to make changes Setting range min value unit max value Lenze setting 16 1216 112 Parameter C0029 Designation Service code Data type INTEGER_32 Index 24546dec 5FE2hex Note Only the Lenze service is allowed to make ch...

Page 136: ...e Vrms between phases L2 and L3 Display range min value unit max value 16383 V 16383 Parameter C0053 Designation DC bus voltage UG Data type INTEGER_32 Index 24522dec 5FCAhex Display of the DC bus voltage UG Display range min value unit max value 32767 V 32767 Parameter C0054 Designation Mains current r m s value Data type INTEGER_32 Index 24521dec 5FC9hex Display of the mains current r m s value ...

Page 137: ...splay range min value unit max value 0 65535 Parameter C0065 Designation External low voltage supply U24 Data type INTEGER_32 Index 24510dec 5FBEhex Display of the external low voltage supply U24 Display range min value unit max value 1638 3 V 1638 3 Parameter C0066 Designation Load of internal brake resistor Data type INTEGER_32 Index 24509dec 5FBDhex Display of the load of the internal brake res...

Page 138: ...ed brake transistor Data type INTEGER_32 Index 24448dec 5F80hex Activation of brake chopper IGBT fast discharge function short circuit braking 63 Selection list Lenze setting printed in bold Information 0 Brake chopper and short circuit braking 1 Only brake chopper 2 Only fast discharge function short circuit braking 4 Without function Parameter C0130 Designation Control word CTRL1 to power supply...

Page 139: ...ve Bit 3 TRIP is active Bit 4 Quick discharge short circuit braking not possible Bit 5 Quick discharge short circuit braking I active Bit 6 UG relay closed Bit 7 UG relay closed Bit 8 Reserved Bit 10 Bit 11 Power supply enable status X6 DI1 Bit 12 Controller enable status X6 DI2 Bit 13 Feedback of received toggle bit Bit 14 Not assigned Bit 15 Not assigned Parameter C0132 Designation Status word 2...

Page 140: ... heatsink or the device interior falls below 45 C Bit 5 I x t warning active Bit 6 I x t limit reached Bit 7 Controller inhibit CINH Bit 8 Status code binary LSB Bit 9 Status code binary Bit 10 Status code binary Bit 11 Status code binary MSB Bit 12 Not assigned Bit 15 Parameter C0151 Designation DCTRL status word 2 high word Data type UNSIGNED_16 Index 24424dec 5F68hex Bit coded display of the in...

Page 141: ...he fault messages entered in the history buffer C0168 occurred l Respective status of the operating hour counter C0179 Display range min value unit max value 214748 214748 Subcodes Information C0169 1 Currently active fault message C0169 2 Last fault message C0169 3 Second to last fault message C0169 4 Third to last fault message C0169 5 Fourth to last fault message C0169 6 Fifth to last fault mes...

Page 142: ... the DC bus was charged Display range min value unit max value 214748 h 214748 Parameter C0183 Designation Module diagnostics Data type INTEGER_32 Index 24392dec 5F48hex l Display of fault or status information l If several pieces of fault or status information are available at the same time the information with the lowest number is displayed Display list Information 0 No fault 101 Initialisation ...

Page 143: ...65535 Parameter C0238 Designation Version code Data type INTEGER_32 Index 24337dec 5F11hex Display of the version code Display range min value unit max value 0 65535 Parameter C0240 Designation Overflow of elapsed hour meter Data type UNSIGNED_32 Index 24335dec 5F0Fhex Display for the overflow of the elapsed hour meter Display range min value unit max value 0 h 4294967295 Parameter C0241 Designati...

Page 144: ...52 Designation CAN master slave boot up configuration Data type INTEGER_32 Index 24223dec 5E9Fhex Master slave configuration for CAN bus interface X4 100 Note After the setting a reset node is required Selection list Lenze setting printed in bold Information 0 Slave 1 Master CAN network PDO enable 2 Slave node guarding Parameter C0353 Designation Mode CAN_IN OUT ID creation COB IDs Data type INTEG...

Page 145: ...rmation C0354 1 32 ID offset for COB ID CAN1_IN C0354 2 160 ID offset for COB ID CAN1_OUT C0354 3 288 ID offset for COB ID CAN2_IN C0354 4 289 ID offset for COB ID CAN2_OUT C0354 5 416 ID offset for COB ID CAN3_IN C0354 6 417 ID offset for COB ID CAN3_OUT Parameter C0355 Designation CAN_IN OUT identifier COB IDs Data type INTEGER_32 Index 24220dec 5E9Chex Display of the CAN_IN OUT identifiers COB ...

Page 146: ...T l When the NMT status Operational after Pre operational is reached the delay time is started After the delay time has elapsed the PDO CAN2 3_OUT is transmitted for the first time Parameter C0357 Designation CAN_IN monitoring times CE1 CE3 Data type INTEGER_32 Index 24218dec 5E9Ahex Monitoring times for process data input objects l If no telegram arrives within the time set CE1 CE3 TRIP is enable...

Page 147: ...ress gateway remote parameterisation l C0370 0 All code write read accesses are redirected to the CAN node with the CAN node address set here l The corresponding code is accessed via parameter data channel 1 of the target device l C0370 0 remote parameterisation is deactivated Setting range min value unit max value Lenze setting 0 63 0 Parameter C0382 Designation CAN Node Guarding Node Guard Time ...

Page 148: ...cent 0 100 of the 8 bytes of the PDO is shown Conditions for sending the diagnostics PDO The CAN bus is Operational and the cycle time for CAN2_OUT is 0 ms C0356 2 Possible settings C390 x 0 Not assigned 0 bytes C390 x 1 Voltage UL1L2 2 bytes C390 x 2 Voltage UL2L3 2 bytes C390 x 3 Counter of the zero crossings per second frequency measurement of UL1L2 2 bytes C390 x 4 Mains synchronisation n time...

Page 149: ...rrent C0400 5 Mains voltage L2_L3 C0400 6 Mains voltage L1_L2 C0400 7 Voltage across the brake resistor C0400 8 DC bus voltage Parameter C0443 Designation Status of digital inputs Data type UNSIGNED_16 Index 24132dec 5E44hex Bit coded display of the digital input status Display range min value unit max value 0x0000 0xFFFF Bits read only Information Bit 0 X6 T1 T2 Temperature of ext brake resistor ...

Page 150: ...ed Bit 15 Parameter C0468 Designation Function of power supply enable X6 DI1 Data type INTEGER_32 Index 24107dec 5E2Bhex Setting of power supply enable via terminal X6 DI1 Note The parameters can only be changed if the controller is inhibited 64 Selection list Lenze setting printed in bold Information 0 Mains disconnection slow discharge 1 Mains disconnection and TRIP RESET 2 Mains disconnection a...

Page 151: ... ms LP1 TRIP l Value 65535 ms LP1 warning LP1 message 113 Setting range min value unit max value Lenze setting 0 ms 65535 65535 ms Parameter C0866 Designation Process data input words CAN1_IN Data type UNSIGNED_16 Index 23709dec 5C9Dhex If the system bus CAN is in the Operational state you can check the contents of the data words received via CAN1_IN via C0866 subcodes 1 and 2 l The value is bit c...

Page 152: ... 1 decimal position 100 º 2 decimal positions 1000 º 3 decimal positions Access R Read access ü Reading allowed W Write access ü Writing allowed CINH Controller inhibit required ü Writing only possible when controller is inhibited Table of attributes Code Designation Index Data Access dec hex DS DA Data type Factor R W CINH C0001 Operating mode 24574 5FFE E 1 INTEGER_32 10000 ü ü C0002 Load Lenze ...

Page 153: ...24414 5F5E E 1 INTEGER_32 10000 ü C0168 Fault history buffer 24407 5F57 A 8 INTEGER_32 10000 ü C0169 Fault memory time 24406 5F56 A 8 INTEGER_32 10000 ü C0170 Fault counter 24405 5F55 A 8 INTEGER_32 10000 ü C0173 Mains voltage selection 24402 5F52 E 1 INTEGER_32 10000 ü ü C0178 Elapsed hour meter 24397 5F4D E 1 INTEGER_32 10000 ü C0179 Power on time meter 24396 5F4C E 1 INTEGER_32 10000 ü C0183 Mo...

Page 154: ... 5E79 A 8 INTEGER_32 10000 ü ü C0391 Assignment of diagnostics PDO in percent 24184 5E78 E 1 INTEGER_32 10000 ü C0400 A D values 24175 5E6F A 8 INTEGER_32 10000 ü C0443 Status of digital inputs 24132 5E44 E 1 UNSIGNED_16 1 ü C0444 Status of digital outputs 24131 5E43 E 1 UNSIGNED_16 1 ü C0468 Function of power supply enable X6 DI1 24107 5E2B E 1 INTEGER_32 10000 ü ü ü C0469 Function of STOP keypad...

Page 155: ...CS power supply modules ƒ ECSZK000X0B connector set for ECS capacitor modules ƒ ECSZA000X0B connector set for ECS axis modules 11 3 2 Shield mounting kit The shield mounting kit ECSZS000X0B001 contains components for reliable and quick fixing of the cable shields The scope of supply includes ƒ Shield sheet for motor cable ƒ Wire clamp for shield connection of motor cable ƒ Wire clamp for shield co...

Page 156: ...2 ü ü LECOM A B RS232 485 EMF2102IB V001 ü ü LECOM LI optical fibre EMF2102IB V003 ü ü LON EMF2141IB ü INTERBUS EMF2113IB ü PROFIBUS DP EMF2133IB ü CANopen DeviceNet EMF2178IB EMF2179IB ü EtherCAT EMF2192IB ü ü System bus components PC system bus adapter Type order number Voltage supply via DIN connection EMF2173IB Voltage supply via PS2 connection EMF2173IB V002 Voltage supply via PS2 connection ...

Page 157: ... Rated data Type Brake resistor ERBM082R100W ERBM039R120W ERBM020R150W Resistance RB Ω 82 39 20 Continuous power Pd W 100 120 150 Heat quantity QB kWs 3 6 13 Max running time te s 5 Required recovery time ta s 90 Operating voltage Umax VDC 1000 Max braking power PBmax kW PBmax Heat quantity QB running time Brake resistors of type ERBD Brake resistors with an increased power loss in IP20 design pro...

Page 158: ...tory to use a mains choke for operating the ECS modules The respective application determines whether a mains choke is required or not Advantages when using a mains choke ƒ Lower system perturbations The waveform of the mains current is approximated to the sinusoidal shape Reduction of the effective mains current by up to 25 Reduction of the mains cable and fuse load ƒ The effective DC bus current...

Page 159: ...he RFI filters are designed for the ECS power supply module assigned and up to 10 axes with a motor cable length of 25 m each Lenze system cable The interference level A is observed as long as the motor cable length per axis module is 25 m at a maximum Lenze sytem cables and the number of the ECS axis modules is maximally 10 RFI filter type ECS power supply module type ECSZZ020X4B ECSxE012 ECSxE02...

Page 160: ...tion as directed 12 Approvals 19 Assignment external brake resistor 22 157 Assignment of the plug connectors system bus CAN 53 Atmospheric pressure 19 Automation interface AIF 52 Auxiliary relay switch on sequence 49 Axis module 9 B Basic identifier 94 Basic settings with GDC 57 Baud rate setting 96 via DIP switch 96 system bus CAN Siehe baud rate Brake chopper IGBT monitoring 117 Brake resistor m...

Page 161: ... process data transfer 101 status words assignment 106 user data 78 89 CAN data telegram 77 CAN interface 53 CAN network communication phases 79 network management NMT 81 state transitions 80 states 79 CAN user organisation CiA Homepage 78 Capacitor module 9 Capacitor module ECSxK Connection 47 CE typical drive system 33 assembly 34 earthing 35 filters 34 installation 33 shielding 35 cables 39 COB...

Page 162: ...8 40 Control connections Cable cross sections 42 50 Tightening torques 42 50 Control signals 48 Control terminals 48 Control word assignment 105 Control signal cables shield connection 48 Controller 9 Controller enable 51 Cooling 26 Current monitoring 117 Cyclic process data objects 85 D Data telegram 77 Data general electrical 20 DC bus connection 38 42 monitoring 115 reducing voltage dips 64 DC ...

Page 163: ...ion 38 42 Electrical isolation 36 Electromagnetic compatibility 20 EMC 20 earthing 35 filters 34 shielding 35 cables 39 EN 61000 3 2 operation on public supply systems 37 Enclosure 20 Environmental conditions 19 atmospheric pressure 19 pollution 19 site altitude 19 temperature 19 vibration resistance 19 Error analysis 129 Via history buffer 130 Error messages Causes and remedies 131 causes and rem...

Page 164: ...oss sections 39 Screw tightening torques 39 power connections 38 connection of external brake resistor 45 46 internal brake resistor connection 43 mains connection 38 40 terminal assignment 38 power terminals DC bus connection 38 42 Installation mechanical 24 Installation mechanical important notes 24 mounting in cold plate technique ECSCE series power supply modules 30 mounting in push through te...

Page 165: ...late technique ECSCE series power supply modules 30 Mounting in push through technique ECSDE series power supply modules 26 Mounting position 19 N Network management NMT 81 Network management data 78 Node address setting 96 Node Guarding 119 Node guarding 102 Node ID 94 Noise emission 20 Noise immunity 20 Notes definition 18 O Operating conditions 19 Operating modules 156 Operation on public suppl...

Page 166: ... warning 68 112 S Safety instructions 13 definition 18 for Lenze power supply modules 13 layout 18 Screw tightening torques 39 Setting chopper operation 63 Setting of boot up time 101 Setting of cycle time 101 Setting short circuit braking 63 Setting the address via DIP switch 96 Setting the baud rate 95 Setting the mains voltage 62 Setting the mode for process data transfer 101 Setting the node a...

Page 167: ...egram 77 parameter data objects addressing 94 System bus CAN interface 53 System bus CAN wiring 53 System bus components 156 System error messages Causes and remedies 131 T Table of attributes 152 Technical data 19 electrical data 21 external brake resistor type ERBD 23 157 type ERBM 22 157 type ERBS 23 158 general electrical data 20 internal brake resistor 21 standards and operating conditions 19...

Page 168: ...Index 12 168 EDBCSXE040 EN 6 0 W Warning 68 112 Warranty 12 X XT EMZ9371BC keypad Diagnostics 123 Parameter setting 72 ...

Page 169: ...ermany Service Lenze Service GmbH Breslauer Straße 3 D 32699 Extertal Germany 49 0 21 32 99 04 0 00 80 00 24 4 68 77 24 h helpline Ê 49 0 21 32 7 21 90 Ê 49 0 51 54 82 11 12 Lenze Lenze de Service Lenze de ü www Lenze com EDBCSXE040 y EN 6 0 TD31 10 9 8 7 6 5 4 3 2 1 ...

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Lenze ECSDE012, Operating Instructions Manual

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