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506083−01 03/08

Unit Dimensions − Inches (mm)

SIDE VIEW

SUCTION AND LIQUID LINE

CONNECTION

DISCHARGE AIR

SIDE VIEW

OUTDOOR COIL FAN

COMPRESSOR

A

B

A

OPTIONAL UNIT STAND-OFF KIT (4)

(FIELD INSTALLED)

Model Numbers

A

B

TSA036H4N41

28−1/4 (718)

37−1/4 (946)

TSA042H4N41

28−1/4 (718)

29−1/4 (743)

TSA048H4N41

28−1/4 (718)

37−1/4 (946)

TSA060H4N41

32−1/4 (819)

33−1/4 (845)

WARNING

This product and/or the indoor unit it is matched
with may contain fiberglass wool.

Disturbing the insulation during installation,
maintenance, or repair will expose you to fiberglass
wool dust. Breathing this may cause lung cancer.
(Fiberglass wool is known to the State of California
to cause cancer.)

Fiberglass wool may also cause respiratory, skin,
and eye irritation.

To reduce exposure to this substance or for further
information, consult material safety data sheets
available from address shown below, or contact
your supervisor.

Lennox Industries Inc.
P.O. Box 799900
Dallas, TX 75379−9900

General Information

These instructions are intended as a general guide and do
not supersede local codes in any way. Consult authorities
who have jurisdiction before installation.

When servicing or repairing HVAC components, ensure
the fasteners are appropriately tightened. Table 1 shows
torque values for fasteners.

Table 1. Torque Requirements

Parts

Recommended  Torque

Service valve cap

8 ft.− lb.

11 NM

Sheet metal screws

16 in.− lb.

2 NM

Machine screws #10

28 in.− lb.

3 NM

Compressor bolts

90 in.− lb.

10 NM

Gauge port seal cap

8 ft.− lb.

11 NM

USING MANIFOLD GAUGE SETS

When checking the system charge, only use a manifold
gauge set that features low loss anti−blow back fittings.
See figure 1 for a typical manifold gauge connection setup
for charging.

Manifold gauge sets used with HFC−410A refrigerant
systems must be capable of handling the higher system
operating pressures. The gauges should be rated for use
with pressures of 0 − 800 on the high side and a low side of
30" vacuum to 250 psi with dampened speed to 500 psi.
Gauge hoses must be rated for use at up to 800 psi of
pressure with a 4000 psi burst rating.

OPERATING SERVICE VALVES

IMPORTANT

Only use Allen wrenches of sufficient hardness
(50Rc − Rockwell Harness Scale minimum). Fully
insert the wrench into the valve stem recess.

Service valve stems are factory−torqued (from 9
ft−lbs for small valves, to 25 ft−lbs for large valves) to
prevent refrigerant loss during shipping and
handling. Using an Allen wrench rated at less than
50Rc risks rounding or breaking off the wrench, or
stripping the valve stem recess.

The liquid and suction line service valves are used for
removing refrigerant, flushing, leak testing, evacuating,
checking charge and charging.

Summary of Contents for TSA036H4N41

Page 1: ...41 TSA048H4N41 and TSA060H4N41 AIR CONDITIONER 506083 01 03 08 Table of Contents Shipping and Packing List 1 TSA H4 Air Conditioners 1 Unit Dimensions 2 General Information 2 Recovering Refrigerant fr...

Page 2: ...ble 1 shows torque values for fasteners Table 1 Torque Requirements Parts Recommended Torque Service valve cap 8 ft lb 11 NM Sheet metal screws 16 in lb 2 NM Machine screws 10 28 in lb 3 NM Compressor...

Page 3: ...nd use an appropriately sized wrench to turn an additional 1 6 turn clockwise as illustrated in figure 2 To Open and Close Angle Type Service Valve A valve stem cap protects the valve stem from contam...

Page 4: ...as follows With Torque Wrench Finger tighten and then tighten per table 1 Without Torque Wrench Finger tighten and use an appropriately sized wrench to turn an additional 1 12 turn clockwise as illus...

Page 5: ...CONSIDERATIONS Consider the following when positioning the unit Some localities are adopting sound ordinances based on the unit s sound level registered from the adjacent property not from the install...

Page 6: ...ne that ran from condenser to evaporator coil Refrigerant was metered into the evaporator by utilizing temperature pressure evaporation effects on refrigerant in the small RFC line The length and bore...

Page 7: ...caps or service valve stub caps until you are ready to make connections WARNING Danger of fire Bleeding the refrigerant charge from only the high side may result in the low side shell and suction tubi...

Page 8: ...nnect manifold gauge set from service ports cool down piping with wet rag and remove all wrappings Do not reinstall cores until after evacuation procedure Reinstall service caps if desired to close of...

Page 9: ...ushing Existing System IMPORTANT The line set and indoor unit coil must be flushed with at least the same amount of clean refrigerant that previously charged the system Check the charge in the flushin...

Page 10: ...gerant to flow into the system through the suction line valve Allow the refrigerant to pass from the cylinder and through the line set and the indoor unit coil before it enters the recovery machine 4...

Page 11: ...aining Teflon washer around the other end of the TXV Lightly lubricate connector threads and expose surface of the Teflon ring with refrigerant oil 5 Attach the liquid line assembly to the TXV Finger...

Page 12: ...or unit 6 After a few minutes open a refrigerant port to ensure the refrigerant you added is adequate to be detected NOTE Amounts of refrigerant will vary with line lengths 7 Check all joints for leak...

Page 13: ...to break the vacuum and install a new filter drier in the system 4 Evacuate the system again Then weigh the appropriate amount of HFC 410A refrigerant as listed on unit nameplate into the system 5 Mo...

Page 14: ...e only with copper conductors NOTE A complete unit wiring diagram is located inside the unit control box cover NOTE See unit wiring diagram for power supply connections If indoor unit is not equipped...

Page 15: ...ine service port INDOOR COIL AIRFLOW CHECK Check indoor coil airflow using the Delta T DT process as illustration in figure 27 DETERMINING CHARGE METHOD To determine the correct charging method use th...

Page 16: ...utdoor ambient temperature 64 F and BELOW 1 Check Liquid and suction line pressures 2 Compare unit pressures with Table 27 Normal Operating Pressures 3 Conduct leak check evacuate as previously outlin...

Page 17: ...erant If refrigerant is added or removed verify charge using the Approach Method 64 F and BELOW 65 F and ABOVE ABOVE or BELOW F C 036 042 048 060 65 18 13 7 2 10 5 6 8 4 4 8 4 4 75 24 9 5 0 7 3 9 8 4...

Page 18: ...7 190 9 83 246 5 98 308 2 114 385 4 129 469 5 145 572 8 37 111 4 53 150 1 68 194 1 84 250 3 99 312 7 115 390 7 130 475 6 146 579 8 38 113 6 54 152 8 69 197 3 85 254 1 100 317 2 116 396 0 131 481 6 147...

Page 19: ...ineering Handbook for optional accessories that may apply to this unit The following may or may not apply Timed Off Control Sound Cover Suction Line Drier Stand Off Kit Low Ambient Kit Homeowner Infor...

Page 20: ...vides temporary heat supplied by the auxiliary heat Indicating Light Most heat pump thermostats have an amber light which indicates when the heat pump is operating in the emergency heat mode Temperatu...

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