background image

Page 13

TSA*H4 SERIES

6. When the absolute pressure reaches 23,000 microns

(29.01 inches of mercury), close the manifold gauge
valves, turn off the vacuum pump and disconnect the
manifold gauge center port hose from vacuum pump.
Attach the manifold center port hose to a dry nitrogen
cylinder with pressure regulator set to 150 psig (1034
kPa) and purge the hose. Open the manifold gauge
valves to break the vacuum in the line set and indoor
unit. Close the manifold gauge valves.

7. Shut off the dry nitrogen cylinder and remove the

manifold gauge hose from the cylinder. Open the
manifold gauge valves to release the dry nitrogen from
the line set and indoor unit.

8. Reconnect the manifold gauge to the vacuum pump,

turn the pump on, and continue to evacuate the line set
and indoor unit until the absolute pressure does not
rise above 500 microns (29.9 inches of mercury) within
a 20−minute period after shutting off the vacuum pump
and closing the manifold gauge valves.

9. When the absolute pressure requirement above has

been met, disconnect the manifold hose from the
vacuum pump and connect it to an upright cylinder of
HFC−410A refrigerant. Open the manifold gauge
valves to break the vacuum from 1 to 2 psig positive
pressure in the line set and indoor unit.

10. Perform the following:

A

Close manifold gauge valves

B

Shut off HFC−410A cylinder

C

Reinstall service valve cores by removing
manifold hose from service valve. Quickly install
cores with core tool while maintaining a positive
system pressure.

D

Replace the stem caps and secure finger tight,
then tighten an additional one−sixth (1/6) of a turn
as illustrated in figure 2.

Serving Unit Delivered Void of Charge

If the outdoor unit is void of refrigerant, clean the system
using the procedure described below.

1. Use nitrogen to pressurize the system and check for

leaks. Repair all leaks.

2. Evacuate the system to remove as much of the

moisture as possible.

3. Use nitrogen to break the vacuum and install a new

filter drier in the system.

4. Evacuate the system again. Then, weigh the

appropriate amount of HFC−410A refrigerant as listed
on unit nameplate into the system.

5. Monitor the system to determine the amount of

moisture remaining in the oil. It may be necessary to
replace the filter drier several times to achieve the
required dryness level.

 If system dryness is not

verified, the compressor will fail in the future.

Electrical Connections

In the United States, wiring must conform with current local
codes and the current National Electric Code (NEC).

In Canada, wiring must conform with current local codes
and the current Canadian Electrical Code (CEC). Refer to
the furnace or blower coil installation instructions for
additional wiring application diagrams and refer to unit
nameplate for minimum circuit ampacity and maximum
overcurrent protection size.

WARNING

Electric Shock Hazard. Can cause
injury or death.

Line voltage is present at all
components on units with single-pole
contactors, even when unit is not in
operation!

Unit may have multiple power
supplies. Disconnect all remote
electric power supplies before
opening access panel.

Unit must be grounded in accordance
with national and local codes.

L1

Gnd

L3

L2

GND

GROMMET

WIRE
NUTS

HIGH VOLTAGE
FIELD  WIRING

LOW VOLTAGE
FIELD  WIRING

FACTORY
WIRING

Figure 24. Separating High/Low Voltage Field Wiring

(Typical Field Wiring)

WIRING CONNECTIONS

1. Install line voltage power supply to unit from a properly

sized disconnect switch. Any excess high voltage field
wiring should be trimmed or secured away from the
low voltage field wiring as illustrated in figures 24 and
figure 25.

2. Ground unit at unit disconnect switch or to an earth

ground.

3. Connect conduit to the unit using provided conduit

bushing.

4. Install room thermostat (ordered separately) on an

inside wall approximately in the center of the
conditioned area and 5 feet (1.5 m) from the floor. It
should not be installed on an outside wall or where it
can be affected by sunlight, drafts or vibrations.

NOTE − For proper voltages, select thermostat wire gauge
per the following table:

Summary of Contents for TSA036H4N41

Page 1: ...41 TSA048H4N41 and TSA060H4N41 AIR CONDITIONER 506083 01 03 08 Table of Contents Shipping and Packing List 1 TSA H4 Air Conditioners 1 Unit Dimensions 2 General Information 2 Recovering Refrigerant fr...

Page 2: ...ble 1 shows torque values for fasteners Table 1 Torque Requirements Parts Recommended Torque Service valve cap 8 ft lb 11 NM Sheet metal screws 16 in lb 2 NM Machine screws 10 28 in lb 3 NM Compressor...

Page 3: ...nd use an appropriately sized wrench to turn an additional 1 6 turn clockwise as illustrated in figure 2 To Open and Close Angle Type Service Valve A valve stem cap protects the valve stem from contam...

Page 4: ...as follows With Torque Wrench Finger tighten and then tighten per table 1 Without Torque Wrench Finger tighten and use an appropriately sized wrench to turn an additional 1 12 turn clockwise as illus...

Page 5: ...CONSIDERATIONS Consider the following when positioning the unit Some localities are adopting sound ordinances based on the unit s sound level registered from the adjacent property not from the install...

Page 6: ...ne that ran from condenser to evaporator coil Refrigerant was metered into the evaporator by utilizing temperature pressure evaporation effects on refrigerant in the small RFC line The length and bore...

Page 7: ...caps or service valve stub caps until you are ready to make connections WARNING Danger of fire Bleeding the refrigerant charge from only the high side may result in the low side shell and suction tubi...

Page 8: ...nnect manifold gauge set from service ports cool down piping with wet rag and remove all wrappings Do not reinstall cores until after evacuation procedure Reinstall service caps if desired to close of...

Page 9: ...ushing Existing System IMPORTANT The line set and indoor unit coil must be flushed with at least the same amount of clean refrigerant that previously charged the system Check the charge in the flushin...

Page 10: ...gerant to flow into the system through the suction line valve Allow the refrigerant to pass from the cylinder and through the line set and the indoor unit coil before it enters the recovery machine 4...

Page 11: ...aining Teflon washer around the other end of the TXV Lightly lubricate connector threads and expose surface of the Teflon ring with refrigerant oil 5 Attach the liquid line assembly to the TXV Finger...

Page 12: ...or unit 6 After a few minutes open a refrigerant port to ensure the refrigerant you added is adequate to be detected NOTE Amounts of refrigerant will vary with line lengths 7 Check all joints for leak...

Page 13: ...to break the vacuum and install a new filter drier in the system 4 Evacuate the system again Then weigh the appropriate amount of HFC 410A refrigerant as listed on unit nameplate into the system 5 Mo...

Page 14: ...e only with copper conductors NOTE A complete unit wiring diagram is located inside the unit control box cover NOTE See unit wiring diagram for power supply connections If indoor unit is not equipped...

Page 15: ...ine service port INDOOR COIL AIRFLOW CHECK Check indoor coil airflow using the Delta T DT process as illustration in figure 27 DETERMINING CHARGE METHOD To determine the correct charging method use th...

Page 16: ...utdoor ambient temperature 64 F and BELOW 1 Check Liquid and suction line pressures 2 Compare unit pressures with Table 27 Normal Operating Pressures 3 Conduct leak check evacuate as previously outlin...

Page 17: ...erant If refrigerant is added or removed verify charge using the Approach Method 64 F and BELOW 65 F and ABOVE ABOVE or BELOW F C 036 042 048 060 65 18 13 7 2 10 5 6 8 4 4 8 4 4 75 24 9 5 0 7 3 9 8 4...

Page 18: ...7 190 9 83 246 5 98 308 2 114 385 4 129 469 5 145 572 8 37 111 4 53 150 1 68 194 1 84 250 3 99 312 7 115 390 7 130 475 6 146 579 8 38 113 6 54 152 8 69 197 3 85 254 1 100 317 2 116 396 0 131 481 6 147...

Page 19: ...ineering Handbook for optional accessories that may apply to this unit The following may or may not apply Timed Off Control Sound Cover Suction Line Drier Stand Off Kit Low Ambient Kit Homeowner Infor...

Page 20: ...vides temporary heat supplied by the auxiliary heat Indicating Light Most heat pump thermostats have an amber light which indicates when the heat pump is operating in the emergency heat mode Temperatu...

Reviews: