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Defrost Control Board

24V TERMINAL
STRIP
CONNECTIONS

DIAGNOSTIC
LEDS

PRESSURE

SWITCH CIRCUIT

CONNECTIONS

TEST PINS

Note − Component Locations Vary by Board Manufacture

r.

SENSOR PLUG IN

(COIL, DISCHARGE

LINE & AMBIENT

SENSORS)

REVERSING

VALVE

DELAY

PINS

LOW
AMBIENT
THERMOSTAT
PINS

DEFROST

TERMINATION

PIN SETTINGS

FIGURE 12

The control monitors ambient temperature, outdoor coil
temperature, and total run time to determine when a de-
frost cycle is required. The coil temperature probe is de-
signed with a spring clip to allow mounting to the outside
coil tubing. The location of the coil sensor is important for
proper defrost operation.

NOTE − The demand defrost board accurately measures
the performance of the system as frost accumulates on the
outdoor coil. This typically will translate into longer running
time between defrost cycles as more frost accumulates on
the outdoor coil before the board initiates defrost cycles.

Diagnostic LEDs

The defrost board uses two LEDs for diagnostics − DS1
(Red) and DS2 (Green). The LEDs flash a specific se-
quence according to the diagnostic condition. See table 5.

Low Pressure Switch (LO−PS)

The unit’s automatic reset low pressure switch (S87) is fac-
tory−wired into the defrost board on the LO−PS terminals.
When the low pressure switch trips, the defrost board will
cycle off the compressor, and the strike counter in the
board will count one strike. The low pressure switch is ig-
nored under the following conditions:

during the defrost cycle and 90 seconds after the ter-
mination of defrost

when the average ambient sensor temperature is be-
low 15° F (−9°C)

for 90 seconds following the start up of the compressor

during "test" mode

High Pressure Switch (HI−PS)

The unit’s automatic reset high pressure switch (S4) is fac-
tory−wired into the defrost board on the HI−PS terminals.
When the high pressure switch trips, the defrost board will
cycle off the compressor, and the strike counter in the
board will count one strike.

5−Strike Lockout Feature

The internal control logic of the board counts the pres-
sure switch trips only while the Y1 (Input) line is active.
If a pressure switch opens and closes four times during
a Y1 (Input), the control logic will reset the pressure
switch trip counter to zero at the end of the Y1 (Input).
If the pressure switch opens for a fifth time during the
current Y1 (Input), the control will enter a lockout condi-
tion.

The 5−strike pressure switch lockout condition can be
reset by cycling OFF the 24−volt power to the control
board or by shorting the TEST pins between 1 to 2 sec-
onds. All timer functions (run times) will also be reset.

If a pressure switch opens while the Y1 Out line is en-
gaged, a 5−minute short cycle will occur after the switch
closes.

Sensors

Sensors connect to the defrost board through a field-re-
placeable harness assembly that plugs into the board.
Through the sensors, the board detects outdoor ambient,
coil, and discharge temperature fault conditions. As the de-
tected temperature changes, the resistance across the
sensor changes. Sensor resistance values can be checked
by ohming across pins shown shown in table 4.

NOTE − When checking the ohms across a sensor, be
aware that a sensor showing a resistance value (as op-
posed to either a shorted or open circuit) that is not within
the range shown in table 4, may be performing as de-
signed. However, if a shorted or open circuit is detected,
then the sensor may be faulty and the sensor harness will
need to be replaced.

TABLE 4

Sensor Temperature / Resistance Range

Sensor

Temperature
Range °F (°C)

Resistance values
range (ohms)

Lead
Color

Outdoor

−35 (−37) to 120 (48)

280,000 to 3750

Black

Coil

−35 (−37) to 120 (48)

280,000 to 3750

Brown

Discharge (if
applicable)

24 (−4) to 350 (176)

41,000 to 103

Yellow

Note: Sensor resistance increases as sensed temperature decreases.

Ambient Sensor

The ambient sensor considers outdoor

temperatures below −35°F (−37°C) or above 120°F (48°C)
as a fault. If the ambient sensor is detected as being open,
shorted or out of the temperature range of the sensor, the
board will not perform demand defrost operation. The
board will revert to time/temperature defrost operation and
will display the appropriate fault code. Heating and cooling
operation will be allowed in this fault condition. The ambi-
ent temperature sensor is located in the PVC tube next to
the filter drier. See figure 15.

Coil Sensor

The coil temperature sensor considers out-

door temperatures below −35°F (−37°C) or above 120°F
(48°C) as a fault. If the coil temperature sensor is detected
as being open, shorted or out of the temperature range of
the sensor, the board will not perform demand or time/tem-
perature defrost operation and will display the appropriate
fault code. Heating and cooling operation will be allowed in
this fault condition. See figure 13 for location.

Summary of Contents for HPXA16 series

Page 1: ...ice equipment rated for R 410A WARNING Improper installation adjustment alteration service or maintenance can cause property damage person al injury or loss of life Installation and service must be pe...

Page 2: ...230V 1ph 208 230V 1ph 208 230V 1ph 3 Maximum overcurrent protection amps 20 35 45 60 2 Minimum circuit ampacity 13 7 22 1 28 2 33 8 Compressor Rated load amps 10 3 16 7 21 2 25 7 p Locked rotor amps...

Page 3: ...NG SCROLL DISCHARGE SUCTION CROSS SECTION OF SCROLLS TIPS SEALED BY DISCHARGE PRESSURE DISCHARGE PRESSURE The counterclockwise orbiting scroll draws gas into the out er crescent shaped gas pocket crea...

Page 4: ...operate on first stage until demand is satisfied or the indoor temperature reaches the thermostat set point calling for second stage Second stage high capacity is achieved by blocking the bypass port...

Page 5: ...tch Procedure 1 Turn main power OFF to outdoor unit 2 Adjust room thermostat set point above heating op eration on heat pump or below cooling operation the room temperature 5 F 3 Remove control access...

Page 6: ...ltage at the female connector end of the full wave rectifier plug The DC voltage reading should be 1 5 to 3 volts lower than the input voltage to the plug wire leads EX Input voltage is 24VAC output v...

Page 7: ...y will allow moisture to en ter the bearing resulting in motor failure See figure 9 FIGURE 8 A SEE TABLE 2 FAN GUARD Condenser fan and motor Wiring Drip loop TABLE 2 HPXA16 UNIT A DIM 1 8 024 036 1 1...

Page 8: ...ss re frigerant condensed liquid from the indoor coil is trapped by the compensator The vapor line is cooler than the liquid line so liquid migrates from the liquid line to the compensa tor tank where...

Page 9: ...s for a fifth time during the current Y1 Input the control will enter a lockout condi tion The 5 strike pressure switch lockout condition can be reset by cycling OFF the 24 volt power to the control b...

Page 10: ...d recognizes five temperature sensor range faults during a single Y1 compressor demand it re verts to a lockout mode and displays the appropriate code The board detects open sensor or out of tem perat...

Page 11: ...ast defrost cycle while the coil tempera ture remains below 35 F 2 C the demand defrost control will initiate a defrost cycle Actuation When the reversing valve is de energized the Y1 circuit is energ...

Page 12: ...r will check for ambient and coil faults open or shorted If a fault exists the unit will remain in Heat Mode and no further test mode operation will be executed until the test short is removed and re...

Page 13: ...nection to sys tem have secure connections to system to prevent refrigerant leaks or errors in pressure and temperature measurements SLOW Flash ON Discharge Line Tempera ture Fault This code detects s...

Page 14: ...The reversing valve is energized during cooling de mand and during defrost III REFRIGERANT SYSTEM Field refrigerant piping consists of liquid and vapor lines from the outdoor unit sweat connections U...

Page 15: ...for liquid line size 3 Replace stem cap and tighten it firmly Tighten finger tight then tighten an additional 1 6 turn To Close Service Valve 1 Remove stem cap with an adjustable wrench 2 Using servic...

Page 16: ...he vapor valve service port Normally the high pres sure hose is connected to the liquid line port however connecting it to the vapor port better protects the man ifold gauge set from high pressure dam...

Page 17: ...in the heating season one of the following proce dures must be followed to ensure proper system charge Weighing in the Charge TXV Systems Outdoor Temp 65 F 18 C If the system is void of refrigerant o...

Page 18: ...d indicate that the system is overcharged Pressures lower than those listed indicate that the system is undercharged Verify adjusted charge using the approach method Approach Method 4 Use the same dig...

Page 19: ...Vapor 65 18 3 222 143 244 136 232 134 249 126 75 23 9 256 145 282 139 266 136 289 134 85 29 4 302 145 325 142 309 139 330 140 95 35 0 349 147 377 144 359 142 378 143 105 40 6 403 149 428 146 410 144 4...

Page 20: ...5 506 5 43 125 0 74 214 0 105 340 5 136 512 9 44 127 3 75 217 4 106 345 3 137 519 3 45 129 7 76 220 9 107 350 1 138 525 8 46 132 2 77 224 4 108 355 0 139 532 4 47 134 6 78 228 0 109 360 0 140 539 0 48...

Page 21: ...m POE oil VI MAINTENANCE WARNING Electric shock hazard Can cause inju ry or death Before attempting to per form any service or maintenance turn the electrical power to unit OFF at dis connect switch e...

Page 22: ...Page 22 VII DIAGRAM OPERATING SEQUENCE...

Page 23: ...ost board sends 24 volts through Y1 OUT signal to the K1 compressor contactor coil 3 The defrost board sends 24 volts through Y2 OUT to the L34 compressor solenoid plug The 2 wire com pressor solenoid...

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