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Page 13

TABLE 5

Defrost Control Board Diagnostic LEDs (5−Strike)

DS2
Green

DS1
Red

Condition

Possible Cause(s)

Solution

OFF

OFF

Power problem

No power (24V) to board termi-
nals R & C or board failure.

1

Check control transformer power (24V).

2

If power is available to board and LED(s) do
not light, replace board.

Simultaneous
SLOW Flash

Normal operation

Unit operating normally or in
standby mode.

None required.

Alternating
SLOW Flash

5−minute anti−short cycle
delay

Initial power up, safety trip, end of
room thermostat demand.

None required (Jumper TEST pins to override)

OFF

SLOW
Flash

Low Pressure Fault

1

Restricted air flow over indoor
or outdoor coil.

2

Improper refrigerant charge in

1

Remove any blockages or restrictions from
coils and/or fans. Check indoor and outdoor
fan motor for proper current draws.

OFF

ON

Low Pressure Lockout 
(5 strikes)

2

Improper refrigerant charge in
system.

3

Improper metering device
installed or incorrect operation

fan motor for proper current draws.

2

Check system charge using approach  & sub-
cooling temperatures.

3

Check system operating pressures and

SLOW
Flash

OFF

High Pressure fault

installed or incorrect operation
of metering device.

4

Incorrect or improper sensor
location or connection to sys

3

Check system operating pressures and
compare to unit charging charts.

4

Make sure all pressure switches and sensors
have secure connections to system to prevent

ON

OFF

High Pressure Lockout 
(5 strikes)

location or connection to sys-
tem.

have secure connections to system to prevent
refrigerant leaks or errors in pressure and
temperature measurements.

SLOW
Flash

ON

Discharge Line Tempera-
ture Fault

This code detects shorted sensor or high discharge temperatures. If the discharge
line temperature exceeds a temperature of 300ºF (148ºC) during compressor op-
eration the board will de−energize the compressor contactor output (and the de-

FAST
Flash

ON

Discharge Line Tempera-
ture Lockout (5 strikes)

eration, the board will de−energize the compressor contactor output (and the de-
frost output if active). The compressor will remain off until the discharge tempera-
ture has dropped below 225ºF (107ºC).

Simultaneous
FAST Flash

Ambient Sensor Problem

Sensor being detected open or shorted. Board will revert to time/temperature de-
frost operation. (System will still heat or cool).

Alternating 
FAST Flash

Coil Sensor Problem

Sensor being detected open or shorted. Board will not perform demand or time/
temperature defrost operation. (System will still heat or cool).

ON

ON

Circuit Board Failure

Indicates that board has internal component failure. Cycle 24 volt power to board. If
code does not clear, replace board.

OFF

Fast
Flash

Discharge Sensor Fault

The board detects open sensor or out of temperature sensor range. This fault is
detected by allowing the unit to run for 90 seconds before checking sensor resist-
ance If the sensor resistance is not

ithin range after 90 seconds the board

ill

Fast
Flash

OFF

Discharge Sensor Lockout
(5 strikes)

ance. If the sensor resistance is not within range after 90 seconds, the board will
count one fault. After 5 faults, the board will lockout.

 

Summary of Contents for HPXA16 series

Page 1: ...ice equipment rated for R 410A WARNING Improper installation adjustment alteration service or maintenance can cause property damage person al injury or loss of life Installation and service must be pe...

Page 2: ...230V 1ph 208 230V 1ph 208 230V 1ph 3 Maximum overcurrent protection amps 20 35 45 60 2 Minimum circuit ampacity 13 7 22 1 28 2 33 8 Compressor Rated load amps 10 3 16 7 21 2 25 7 p Locked rotor amps...

Page 3: ...NG SCROLL DISCHARGE SUCTION CROSS SECTION OF SCROLLS TIPS SEALED BY DISCHARGE PRESSURE DISCHARGE PRESSURE The counterclockwise orbiting scroll draws gas into the out er crescent shaped gas pocket crea...

Page 4: ...operate on first stage until demand is satisfied or the indoor temperature reaches the thermostat set point calling for second stage Second stage high capacity is achieved by blocking the bypass port...

Page 5: ...tch Procedure 1 Turn main power OFF to outdoor unit 2 Adjust room thermostat set point above heating op eration on heat pump or below cooling operation the room temperature 5 F 3 Remove control access...

Page 6: ...ltage at the female connector end of the full wave rectifier plug The DC voltage reading should be 1 5 to 3 volts lower than the input voltage to the plug wire leads EX Input voltage is 24VAC output v...

Page 7: ...y will allow moisture to en ter the bearing resulting in motor failure See figure 9 FIGURE 8 A SEE TABLE 2 FAN GUARD Condenser fan and motor Wiring Drip loop TABLE 2 HPXA16 UNIT A DIM 1 8 024 036 1 1...

Page 8: ...ss re frigerant condensed liquid from the indoor coil is trapped by the compensator The vapor line is cooler than the liquid line so liquid migrates from the liquid line to the compensa tor tank where...

Page 9: ...s for a fifth time during the current Y1 Input the control will enter a lockout condi tion The 5 strike pressure switch lockout condition can be reset by cycling OFF the 24 volt power to the control b...

Page 10: ...d recognizes five temperature sensor range faults during a single Y1 compressor demand it re verts to a lockout mode and displays the appropriate code The board detects open sensor or out of tem perat...

Page 11: ...ast defrost cycle while the coil tempera ture remains below 35 F 2 C the demand defrost control will initiate a defrost cycle Actuation When the reversing valve is de energized the Y1 circuit is energ...

Page 12: ...r will check for ambient and coil faults open or shorted If a fault exists the unit will remain in Heat Mode and no further test mode operation will be executed until the test short is removed and re...

Page 13: ...nection to sys tem have secure connections to system to prevent refrigerant leaks or errors in pressure and temperature measurements SLOW Flash ON Discharge Line Tempera ture Fault This code detects s...

Page 14: ...The reversing valve is energized during cooling de mand and during defrost III REFRIGERANT SYSTEM Field refrigerant piping consists of liquid and vapor lines from the outdoor unit sweat connections U...

Page 15: ...for liquid line size 3 Replace stem cap and tighten it firmly Tighten finger tight then tighten an additional 1 6 turn To Close Service Valve 1 Remove stem cap with an adjustable wrench 2 Using servic...

Page 16: ...he vapor valve service port Normally the high pres sure hose is connected to the liquid line port however connecting it to the vapor port better protects the man ifold gauge set from high pressure dam...

Page 17: ...in the heating season one of the following proce dures must be followed to ensure proper system charge Weighing in the Charge TXV Systems Outdoor Temp 65 F 18 C If the system is void of refrigerant o...

Page 18: ...d indicate that the system is overcharged Pressures lower than those listed indicate that the system is undercharged Verify adjusted charge using the approach method Approach Method 4 Use the same dig...

Page 19: ...Vapor 65 18 3 222 143 244 136 232 134 249 126 75 23 9 256 145 282 139 266 136 289 134 85 29 4 302 145 325 142 309 139 330 140 95 35 0 349 147 377 144 359 142 378 143 105 40 6 403 149 428 146 410 144 4...

Page 20: ...5 506 5 43 125 0 74 214 0 105 340 5 136 512 9 44 127 3 75 217 4 106 345 3 137 519 3 45 129 7 76 220 9 107 350 1 138 525 8 46 132 2 77 224 4 108 355 0 139 532 4 47 134 6 78 228 0 109 360 0 140 539 0 48...

Page 21: ...m POE oil VI MAINTENANCE WARNING Electric shock hazard Can cause inju ry or death Before attempting to per form any service or maintenance turn the electrical power to unit OFF at dis connect switch e...

Page 22: ...Page 22 VII DIAGRAM OPERATING SEQUENCE...

Page 23: ...ost board sends 24 volts through Y1 OUT signal to the K1 compressor contactor coil 3 The defrost board sends 24 volts through Y2 OUT to the L34 compressor solenoid plug The 2 wire com pressor solenoid...

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