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Defrost Temperature Termination Shunt (Jumper)
Pins

The defrost board selections are: 50, 70, 90, and

100°F (10, 21, 32 and 38°C). The shunt termination pin is
factory set at 50°F (10°C). If the temperature shunt is not
installed, the default termination temperature is 90°F
(32°C).

Delay Mode

The defrost board has a field−selectable function to reduce
occasional sounds that may occur while the unit is cycling
in and out of the defrost mode. When a jumper is installed
on the DELAY pins, the compressor will be cycled off for 30
seconds going in and out of the defrost mode. Units are
shipped with jumper installed on DELAY pins.

NOTE − The 30 second off cycle is NOT functional when
jumpering the TEST pins.

Operational Description

The defrost control board has three basic operational
modes: normal, defrost, and calibration.

Normal Mode

The demand defrost board monitors

the O line, to determine the system operating mode
(heat/cool), outdoor ambient temperature, coil temper-
ature (outdoor coil) and compressor run time to deter-
mine when a defrost cycle is required.

Calibration Mode

The board is considered uncali-

brated when power is applied to the board, after cool
mode operation, or if the coil temperature exceeds the
termination temperature when it is in heat mode.
Calibration of the board occurs after a defrost cycle to
ensure that there is no ice on the coil. During calibra-
tion, the temperature of both the coil and the ambient
sensor are measured to establish the temperature dif-
ferential which is required to allow a defrost cycle.

Defrost Mode

The following paragraphs provide a

detailed description of the defrost system operation.

Detailed Defrost System Operation

The demand defrost control board initiates a defrost cycle
based on either frost detection or time.

Frost Detection

If the compressor runs longer than 34

minutes and the actual difference between the clear coil
and frosted coil temperatures exceeds the maximum differ-
ence allowed by the control, a defrost cycle will be initiated.

IMPORTANT − The demand defrost control board will allow
a greater accumulation of frost and will initiate fewer de-
frost cycles than a time/temperature defrost system.

Time

If 6 hours of heating mode compressor run time has

elapsed since the last defrost cycle while the coil tempera-
ture remains below 35°F (2°C), the demand defrost control
will initiate a defrost cycle.

Actuation

When the reversing valve is de−energized, the

Y1 circuit is energized, and the coil temperature is below
35°F (2°C), the board logs the compressor run time. If the
board is not calibrated, a defrost cycle will be initiated after
34 minutes of heating mode compressor run time. The con-
trol will attempt to self−calibrate after this (and all other) de-
frost cycle(s).

Calibration success depends on stable system tempera-
tures during the 20−minute calibration period. If the board
fails to calibrate, another defrost cycle will be initiated after
90 minutes of heating mode compressor run time. Once
the defrost board is calibrated, it initiates a demand defrost
cycle when the difference between the clear coil and
frosted coil temperatures exceeds the maximum difference
allowed by the control OR after 6 hours of heating mode
compressor run time has been logged since the last defrost
cycle.

Termination

The defrost cycle ends when the coil tem-

perature exceeds the termination temperature or after 14
minutes of defrost operation. If the defrost is terminated by
the 14−minute timer, another defrost cycle will be initiated
after 34 minutes of run time.

Test Mode

When Y1 is energized and 24V power is be-

ing applied to the board, a test cycle can be initiated by
placing the termination temperature jumper across the
Test" pins for 2 to 5 seconds. If the jumper remains across
the Test" pins longer than 5 seconds, the control will ignore
the test pins and revert to normal operation. The jumper will
initiate one cycle per test.

Enter the TEST" mode by placing a shunt (jumper) across
the  TEST" pins on the board 

after 

power−up. (The TEST"

pins are ignored and the test function is locked out if the
shunt is applied on the TEST" pins before power−up).
Board timings are reduced, the low−pressure switch and
loss of charge detection fault is ignored and the board will
clear any active lockout condition.

Each test pin shorting will result in one test event.

  For

each TEST" the shunt (jumper) must be removed for at
least 1 second and reapplied.  Refer to flow chart (figure 16)
for TEST" operation.

Note: The Y1 input must be active (ON) and the O" room
thermostat terminal into board must be inactive.

Defrost Board Diagnostics

See table 5 to determine defrost board operational condi-
tions and to diagnose cause and solution to problems.

Summary of Contents for HPXA16 series

Page 1: ...ice equipment rated for R 410A WARNING Improper installation adjustment alteration service or maintenance can cause property damage person al injury or loss of life Installation and service must be pe...

Page 2: ...230V 1ph 208 230V 1ph 208 230V 1ph 3 Maximum overcurrent protection amps 20 35 45 60 2 Minimum circuit ampacity 13 7 22 1 28 2 33 8 Compressor Rated load amps 10 3 16 7 21 2 25 7 p Locked rotor amps...

Page 3: ...NG SCROLL DISCHARGE SUCTION CROSS SECTION OF SCROLLS TIPS SEALED BY DISCHARGE PRESSURE DISCHARGE PRESSURE The counterclockwise orbiting scroll draws gas into the out er crescent shaped gas pocket crea...

Page 4: ...operate on first stage until demand is satisfied or the indoor temperature reaches the thermostat set point calling for second stage Second stage high capacity is achieved by blocking the bypass port...

Page 5: ...tch Procedure 1 Turn main power OFF to outdoor unit 2 Adjust room thermostat set point above heating op eration on heat pump or below cooling operation the room temperature 5 F 3 Remove control access...

Page 6: ...ltage at the female connector end of the full wave rectifier plug The DC voltage reading should be 1 5 to 3 volts lower than the input voltage to the plug wire leads EX Input voltage is 24VAC output v...

Page 7: ...y will allow moisture to en ter the bearing resulting in motor failure See figure 9 FIGURE 8 A SEE TABLE 2 FAN GUARD Condenser fan and motor Wiring Drip loop TABLE 2 HPXA16 UNIT A DIM 1 8 024 036 1 1...

Page 8: ...ss re frigerant condensed liquid from the indoor coil is trapped by the compensator The vapor line is cooler than the liquid line so liquid migrates from the liquid line to the compensa tor tank where...

Page 9: ...s for a fifth time during the current Y1 Input the control will enter a lockout condi tion The 5 strike pressure switch lockout condition can be reset by cycling OFF the 24 volt power to the control b...

Page 10: ...d recognizes five temperature sensor range faults during a single Y1 compressor demand it re verts to a lockout mode and displays the appropriate code The board detects open sensor or out of tem perat...

Page 11: ...ast defrost cycle while the coil tempera ture remains below 35 F 2 C the demand defrost control will initiate a defrost cycle Actuation When the reversing valve is de energized the Y1 circuit is energ...

Page 12: ...r will check for ambient and coil faults open or shorted If a fault exists the unit will remain in Heat Mode and no further test mode operation will be executed until the test short is removed and re...

Page 13: ...nection to sys tem have secure connections to system to prevent refrigerant leaks or errors in pressure and temperature measurements SLOW Flash ON Discharge Line Tempera ture Fault This code detects s...

Page 14: ...The reversing valve is energized during cooling de mand and during defrost III REFRIGERANT SYSTEM Field refrigerant piping consists of liquid and vapor lines from the outdoor unit sweat connections U...

Page 15: ...for liquid line size 3 Replace stem cap and tighten it firmly Tighten finger tight then tighten an additional 1 6 turn To Close Service Valve 1 Remove stem cap with an adjustable wrench 2 Using servic...

Page 16: ...he vapor valve service port Normally the high pres sure hose is connected to the liquid line port however connecting it to the vapor port better protects the man ifold gauge set from high pressure dam...

Page 17: ...in the heating season one of the following proce dures must be followed to ensure proper system charge Weighing in the Charge TXV Systems Outdoor Temp 65 F 18 C If the system is void of refrigerant o...

Page 18: ...d indicate that the system is overcharged Pressures lower than those listed indicate that the system is undercharged Verify adjusted charge using the approach method Approach Method 4 Use the same dig...

Page 19: ...Vapor 65 18 3 222 143 244 136 232 134 249 126 75 23 9 256 145 282 139 266 136 289 134 85 29 4 302 145 325 142 309 139 330 140 95 35 0 349 147 377 144 359 142 378 143 105 40 6 403 149 428 146 410 144 4...

Page 20: ...5 506 5 43 125 0 74 214 0 105 340 5 136 512 9 44 127 3 75 217 4 106 345 3 137 519 3 45 129 7 76 220 9 107 350 1 138 525 8 46 132 2 77 224 4 108 355 0 139 532 4 47 134 6 78 228 0 109 360 0 140 539 0 48...

Page 21: ...m POE oil VI MAINTENANCE WARNING Electric shock hazard Can cause inju ry or death Before attempting to per form any service or maintenance turn the electrical power to unit OFF at dis connect switch e...

Page 22: ...Page 22 VII DIAGRAM OPERATING SEQUENCE...

Page 23: ...ost board sends 24 volts through Y1 OUT signal to the K1 compressor contactor coil 3 The defrost board sends 24 volts through Y2 OUT to the L34 compressor solenoid plug The 2 wire com pressor solenoid...

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